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DR. SAU. KAMALTAI GAWAI INSTITUTE OF
ENGINEERING & TECHNOLOGY, DARAPUR.
Department of mechanical engineering
Presentation on-
CRYOCAR
Presented By-
Akshay V. Tayde
What is Cryocar ?
• It is a vehicle which uses Cryogenic
fluid as a working fluid.
• Propulsion system is a cryogenic heat
engine in which a cryogenic substance
is used as a heat sink.
History
• In 1997, the liquid nitrogen powered vehicles was
independently developed by University of North Texas
(UNT) and University of Washington (UW).
• The propulsion systems in these vehicles were
cryogenic heat engines in which a cryogenic substance
is used as a heat sink for heat engine.
• It was a converted
1984 Grumman-Olson
Kubvan mail delivery
van.
•The vehicle (car) was
named as LN2000.
Why Liquid Nitrogen?
• Liquid nitrogen is the liquefied form of the
element “nitrogen” that is commercially produced
by fractional distillation of liquid air.
Cryogenic Heat Engine
• It is a engine which uses very cold
substances to produce useful energy.
• There is always some heat input to the
working fluid during the expansion
process.
Liquid Nitrogen (LN2)
• Liquid Nitrogen is the cheapest, widely
produced and most common cryogen.
• It is mass produced in air liquefaction plants
• The liquefaction process is very simple.
Dust
Precipitator
Inter
Cooler
Nozzle
Insulated
Chamber
LN2
Turbo
Pumps
Air Inlet
Fractional
distillation
Dewar Flask
Formation Of LN2:
Expansion
• Normal, atmospheric air is passed through dust
precipitator and pre-cooled.
It is then compressed inside large turbo pumps to about 100
atmospheres (10.13 MPa).
• Once the air has been cooled to room temperature it is
allowed to expand rapidly through a nozzle into an insulated
chamber.
• By running several cycles the temperature of the chamber
becomes low enough. The air entering it starts to liquefy.
• Liquid nitrogen is removed from the chamber by fractional
distillation and is stored inside well-insulated Dewar flasks .
Main Components of the Engine:
Dewar Flask Heat Exchanger
Pressurant Bottles
Air Motor
Economizer
Exhaust
 A pressurized tank (24 gallon) to store liquid nitrogen.
 Pressurant bottles of N2 gas substitute for a pump. The gas
pushes the liquid nitrogen out of the Dewar that serves as
a fuel tank.
 A primary heat exchanger that heats (using atmospheric
heat) LN2 to form N2 gas, then heats gas under pressure to
near atmospheric temperature.
 An Expander to provide work to the drive shaft of the
vehicle.
 An economizer or a secondary heat exchanger, which
preheats the liquid N2 coming out from the pressurized
tank taking heat from the exhaust.
 LN2 at –320oF (-196oC) is pressurized and then
vaporized in a heat exchanger by ambient temperature
of the surrounding air.
 This heat exchanger is like the radiator of a car but
instead of using air to cool water, it uses air to heat and
boil liquid nitrogen.
• Liquid N2 passing through the primary heat exchanger
quickly reaches its boiling point.
• The N2 expands to a gas with a pressure of 150 KPa.
Working Principle:
Working Principle:
 The pressurized N2 gas drives the
motor.
 The only exhaust is nitrogen,
which is major constituent of our
atmosphere.
 Heat Energy + N2(l) → N2(g) +
Work Done
Hence, there is no pollution
produced by running this car.
Liquid nitrogen energy conversion system
Theory Behind Cryocar (Rankine Cycle) :
Process 1-2: The working fluid is pumped from low to high
pressure. As the fluid is a liquid at this stage, the pump
requires little input energy.
Process 2-3: The high pressure liquid enters a boiler where
it is heated at constant pressure by an external heat source to
become a dry saturated vapour.
Process 3-4: The dry saturated vapour expands through
a turbine, generating power. This decreases the temperature
and pressure of the vapour, and some condensation may
occur.
Process 4-1: The wet vapour then enters a condenser where
it is condensed at a constant pressure to become a saturated
liquid.
Efficiency:
• The first LN2 car could travel 79 miles (127.58 km) on a
full 24 gallon (90 liter) tank of liquid nitrogen going 32
Kmph.
• Its maximum speed was over 56 Kmph.
After further Researches, the Efficiency has improved as
follows:
• Power : 78KW or 104.5bhp @ 97Kmph.
• 400 Liters (106 gallon) gives a mileage of 560Km and
weighs 280Kg.
• Operating Cost is around 2.4 cents per Km( Re 1 per Km).
Advantages:
• Car is much lighter in
weight.
• Refilling its tank takes only
15 minutes.
• Eco-friendly.
• Lithium-ion and lead-acid
batteries and source of
electricity.
• Requires a lot of energy.
• Gas is so cold that the
moisture in the surrounding air
would condense on the outside
of the tubes.
• Safety issue.
• Leakage of N2 leads to prove
fatal.
Disadvantages:
• Even though the technology is 10 to 12
years old, still it has not come to the
market for two reasons:
• Safety issues have not been sorted out
as yet.
• Lack of funds for research.
Why not commercialized?
Probable Solutions:
• A tube within a tube design.
• N2 passes back and forth inside a set of three nested
tubes.
• By the time it reaches the outermost tubes, the N2 is
warm enough that the exterior wall of the tube
remains above the freezing point of water.
Conclusion:
• In a real sense, the more such vehicles are used, the
cleaner the air will become.
• In addition to the environmental impact of these
vehicles, refueling using current technology can take
only a few minutes, which is very similar to current
gas refueling times.
• Extra research work is needed to utilize the most of
the available energy
References:
• “LN2000”, University of Washington Research Team,
Sept. 18, 2007.
• “Liquid Nitrogen”, Wikipedia Online Encyclopedia.
• Brent S. Mattox. "Investigative Report on Chemistry
301A Cylinder Explosion“. Texas A&M University.
• Philadelphia: ASTM International Subcommittee G-
4.05. Werley, Barry L. (Edtr.) (1991). "Fire Hazards in
Oxygen Systems". ASTM Technical Professional
training.
Thank You

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Cryocar - Akshay

  • 1. DR. SAU. KAMALTAI GAWAI INSTITUTE OF ENGINEERING & TECHNOLOGY, DARAPUR. Department of mechanical engineering Presentation on- CRYOCAR Presented By- Akshay V. Tayde
  • 2. What is Cryocar ? • It is a vehicle which uses Cryogenic fluid as a working fluid. • Propulsion system is a cryogenic heat engine in which a cryogenic substance is used as a heat sink.
  • 3. History • In 1997, the liquid nitrogen powered vehicles was independently developed by University of North Texas (UNT) and University of Washington (UW). • The propulsion systems in these vehicles were cryogenic heat engines in which a cryogenic substance is used as a heat sink for heat engine.
  • 4. • It was a converted 1984 Grumman-Olson Kubvan mail delivery van. •The vehicle (car) was named as LN2000.
  • 5. Why Liquid Nitrogen? • Liquid nitrogen is the liquefied form of the element “nitrogen” that is commercially produced by fractional distillation of liquid air.
  • 6. Cryogenic Heat Engine • It is a engine which uses very cold substances to produce useful energy. • There is always some heat input to the working fluid during the expansion process.
  • 7. Liquid Nitrogen (LN2) • Liquid Nitrogen is the cheapest, widely produced and most common cryogen. • It is mass produced in air liquefaction plants • The liquefaction process is very simple.
  • 9. • Normal, atmospheric air is passed through dust precipitator and pre-cooled. It is then compressed inside large turbo pumps to about 100 atmospheres (10.13 MPa). • Once the air has been cooled to room temperature it is allowed to expand rapidly through a nozzle into an insulated chamber. • By running several cycles the temperature of the chamber becomes low enough. The air entering it starts to liquefy. • Liquid nitrogen is removed from the chamber by fractional distillation and is stored inside well-insulated Dewar flasks .
  • 10. Main Components of the Engine: Dewar Flask Heat Exchanger Pressurant Bottles Air Motor Economizer Exhaust
  • 11.  A pressurized tank (24 gallon) to store liquid nitrogen.  Pressurant bottles of N2 gas substitute for a pump. The gas pushes the liquid nitrogen out of the Dewar that serves as a fuel tank.  A primary heat exchanger that heats (using atmospheric heat) LN2 to form N2 gas, then heats gas under pressure to near atmospheric temperature.  An Expander to provide work to the drive shaft of the vehicle.  An economizer or a secondary heat exchanger, which preheats the liquid N2 coming out from the pressurized tank taking heat from the exhaust.
  • 12.
  • 13.  LN2 at –320oF (-196oC) is pressurized and then vaporized in a heat exchanger by ambient temperature of the surrounding air.  This heat exchanger is like the radiator of a car but instead of using air to cool water, it uses air to heat and boil liquid nitrogen. • Liquid N2 passing through the primary heat exchanger quickly reaches its boiling point. • The N2 expands to a gas with a pressure of 150 KPa. Working Principle:
  • 14. Working Principle:  The pressurized N2 gas drives the motor.  The only exhaust is nitrogen, which is major constituent of our atmosphere.  Heat Energy + N2(l) → N2(g) + Work Done Hence, there is no pollution produced by running this car. Liquid nitrogen energy conversion system
  • 15. Theory Behind Cryocar (Rankine Cycle) :
  • 16. Process 1-2: The working fluid is pumped from low to high pressure. As the fluid is a liquid at this stage, the pump requires little input energy. Process 2-3: The high pressure liquid enters a boiler where it is heated at constant pressure by an external heat source to become a dry saturated vapour. Process 3-4: The dry saturated vapour expands through a turbine, generating power. This decreases the temperature and pressure of the vapour, and some condensation may occur. Process 4-1: The wet vapour then enters a condenser where it is condensed at a constant pressure to become a saturated liquid.
  • 17. Efficiency: • The first LN2 car could travel 79 miles (127.58 km) on a full 24 gallon (90 liter) tank of liquid nitrogen going 32 Kmph. • Its maximum speed was over 56 Kmph. After further Researches, the Efficiency has improved as follows: • Power : 78KW or 104.5bhp @ 97Kmph. • 400 Liters (106 gallon) gives a mileage of 560Km and weighs 280Kg. • Operating Cost is around 2.4 cents per Km( Re 1 per Km).
  • 18. Advantages: • Car is much lighter in weight. • Refilling its tank takes only 15 minutes. • Eco-friendly. • Lithium-ion and lead-acid batteries and source of electricity.
  • 19. • Requires a lot of energy. • Gas is so cold that the moisture in the surrounding air would condense on the outside of the tubes. • Safety issue. • Leakage of N2 leads to prove fatal. Disadvantages:
  • 20. • Even though the technology is 10 to 12 years old, still it has not come to the market for two reasons: • Safety issues have not been sorted out as yet. • Lack of funds for research. Why not commercialized?
  • 21. Probable Solutions: • A tube within a tube design. • N2 passes back and forth inside a set of three nested tubes. • By the time it reaches the outermost tubes, the N2 is warm enough that the exterior wall of the tube remains above the freezing point of water.
  • 22. Conclusion: • In a real sense, the more such vehicles are used, the cleaner the air will become. • In addition to the environmental impact of these vehicles, refueling using current technology can take only a few minutes, which is very similar to current gas refueling times. • Extra research work is needed to utilize the most of the available energy
  • 23. References: • “LN2000”, University of Washington Research Team, Sept. 18, 2007. • “Liquid Nitrogen”, Wikipedia Online Encyclopedia. • Brent S. Mattox. "Investigative Report on Chemistry 301A Cylinder Explosion“. Texas A&M University. • Philadelphia: ASTM International Subcommittee G- 4.05. Werley, Barry L. (Edtr.) (1991). "Fire Hazards in Oxygen Systems". ASTM Technical Professional training.