THE MANAGEMENT & CONTROL OF QUALITY, 7e, © 2008 Thomson Higher Education Publishing 1
Chapter 1
Introduction to
Quality The
Management
& Control of
Quality, 7e
THE MANAGEMENT & CONTROL OF QUALITY, 7e, © 2008 Thomson Higher Education Publishing 2
Modern Importance of Quality
“The first job we have is to turn out quality
merchandise that consumers will buy and
keep on buying. If we produce it efficiently
and economically, we will earn a profit, in
which you will share.”
- William Cooper Procter
THE MANAGEMENT & CONTROL OF QUALITY, 7e, © 2008 Thomson Higher Education Publishing 3
Key Idea
Building—and maintaining—quality into
an organization’s goods and services,
and more importantly, into the
infrastructure of the organization itself, is
not an easy task.
THE MANAGEMENT & CONTROL OF QUALITY, 7e, © 2008 Thomson Higher Education Publishing 4
Quality Assurance
...is any action directed toward
providing customers with goods and
services of appropriate quality.
THE MANAGEMENT & CONTROL OF QUALITY, 7e, © 2008 Thomson Higher Education Publishing 5
Key Idea
Although quality initiatives can lead to
business success, they cannot guarantee
it, and one must not infer that business
failures or stock price dives are the result
of poor quality.
THE MANAGEMENT & CONTROL OF QUALITY, 7e, © 2008 Thomson Higher Education Publishing 6
Contemporary Influences on
Quality
 Globalization
 Innovation/creativity/change
 Outsourcing
 Consumer sophistication
 Value creation
 Changes in quality
THE MANAGEMENT & CONTROL OF QUALITY, 7e, © 2008 Thomson Higher Education Publishing 7
Defining Quality
Perfection
Consistency
Eliminating waste
Fast delivery
Compliance with policies and procedures
Providing a good, usable product
Doing it right the first time
Delighting or pleasing customers
Total customer service and satisfaction
THE MANAGEMENT & CONTROL OF QUALITY, 7e, © 2008 Thomson Higher Education Publishing 8
Formal Definitions of Quality
 Transcendent definition: excellence
 Product-based definition: quantities of
product attributes
 User-based definition: fitness for intended
use
 Value-based definition: quality vs. price
 Manufacturing-based definition:
conformance to specifications
THE MANAGEMENT & CONTROL OF QUALITY, 7e, © 2008 Thomson Higher Education Publishing 9
Quality Perspectives
CustomerCustomer
DistributionDistribution
productsproducts
andand
servicesservices
needsneeds
transcendent &transcendent &
product-basedproduct-based user-baseduser-based
manufacturing-manufacturing-
basedbased
value-basedvalue-based
MarketingMarketing
DesignDesign
ManufacturingManufacturing
Information flowInformation flow
Product flowProduct flow
THE MANAGEMENT & CONTROL OF QUALITY, 7e, © 2008 Thomson Higher Education Publishing 10
Key Idea
Because individuals in different business
functions speak different “languages,”
the need for different views of what
constitutes quality at different points
inside and outside an organization is
necessary to create products of true
quality that will satisfy customers’ needs.
THE MANAGEMENT & CONTROL OF QUALITY, 7e, © 2008 Thomson Higher Education Publishing 11
Customer-Driven Quality
 “Meeting or exceeding customer
expectations”
 Customers can be...
 Consumers
 External customers
 Internal customers
THE MANAGEMENT & CONTROL OF QUALITY, 7e, © 2008 Thomson Higher Education Publishing 12
Total Quality
 People-focused management system
 Focus on increasing customer satisfaction
and reducing costs
 A systems approach that integrates
organizational functions and the entire
supply chain
 Stresses learning and adaptation to
change
 Based on the scientific method
THE MANAGEMENT & CONTROL OF QUALITY, 7e, © 2008 Thomson Higher Education Publishing 13
Principles of Total Quality
 Customer and stakeholder focus
 Participation and teamwork
 Process focus supported by continuous
improvement and learning
…all supported by an integrated organizational
infrastructure, a set of management practices,
and a set of tools and techniques
THE MANAGEMENT & CONTROL OF QUALITY, 7e, © 2008 Thomson Higher Education Publishing 14
Customer and Stakeholder
Focus
 Customer is principal judge of quality
 Organizations must first understand
customers’ needs and expectations in
order to meet and exceed them
 Organizations must build relationships
with customers
 Customers include employees and
society at large
THE MANAGEMENT & CONTROL OF QUALITY, 7e, © 2008 Thomson Higher Education Publishing 15
Key Idea
To meet or exceed customer expectations,
organizations must fully understand all
product and service attributes that
contribute to customer value and lead to
satisfaction and loyalty.
THE MANAGEMENT & CONTROL OF QUALITY, 7e, © 2008 Thomson Higher Education Publishing 16
Participation and Teamwork
 Employees know their jobs best and
therefore, how to improve them
 Management must develop the systems and
procedures that foster participation and
teamwork
 Empowerment better serves customers, and
creates trust and motivation
 Teamwork and partnerships must exist both
horizontally and vertically
THE MANAGEMENT & CONTROL OF QUALITY, 7e, © 2008 Thomson Higher Education Publishing 17
Key Idea
In any organization, the person who
best understands his or her job and
how to improve both the product and
the process is the one performing it.
THE MANAGEMENT & CONTROL OF QUALITY, 7e, © 2008 Thomson Higher Education Publishing 18
Process Focus and Continuous
Improvement
 A process is how work creates value for
customers
 Processes transform inputs (facilities,
materials, capital, equipment, people,
and energy) into outputs (goods and
services)
 Most processes are cross-functional
THE MANAGEMENT & CONTROL OF QUALITY, 7e, © 2008 Thomson Higher Education Publishing 19
Key Idea
A process is a sequence of activities
that is intended to achieve some result
THE MANAGEMENT & CONTROL OF QUALITY, 7e, © 2008 Thomson Higher Education Publishing 20
Continuous Improvement
 Enhancing value through new products
and services
 Reducing errors, defects, waste, and costs
 Increasing productivity and effectiveness
 Improving responsiveness and cycle time
performance
THE MANAGEMENT & CONTROL OF QUALITY, 7e, © 2008 Thomson Higher Education Publishing 21
Key Idea
Major improvements in response time may
require significant simplification of work
processes and often drive simultaneous
improvements in quality and productivity.
THE MANAGEMENT & CONTROL OF QUALITY, 7e, © 2008 Thomson Higher Education Publishing 22
Learning
 The foundation for improvement …
Understanding why changes are successful
through feedback between practices and
results, which leads to new goals and
approaches
 Learning cycle:
 Planning
 Execution of plans
 Assessment of progress
 Revision of plans based on assessment findings
THE MANAGEMENT & CONTROL OF QUALITY, 7e, © 2008 Thomson Higher Education Publishing 23
TQ Infrastructure
 Customer relationship management –
understanding customer’s need
 Leadership and strategic planning –
success of the firm depends on the
performance of workers at the bottom then
up of the pyramid
 Human resources management – fully
committed, well-trained, involved workers
 Process management – design of process
to develop and deliver products.
 Information and knowledge management
THE MANAGEMENT & CONTROL OF QUALITY, 7e, © 2008 Thomson Higher Education Publishing 24
Competitive Advantage
 Is driven by customer wants and needs
 Makes significant contribution to business
success
 Matches organization’s unique resources with
opportunities
 Is durable and lasting
 Provides basis for further improvement
 Provides direction and motivation
Quality supports each of these characteristics
THE MANAGEMENT & CONTROL OF QUALITY, 7e, © 2008 Thomson Higher Education Publishing 25
Three Levels of Quality
 Organizational level: meeting external
customer requirements
 Process level: linking external and
internal customer requirements
 Performer/job level: meeting internal
customer requirements
THE MANAGEMENT & CONTROL OF QUALITY, 7e, © 2008 Thomson Higher Education Publishing 26
Quality and Personal Values
 Personal initiative has a positive impact on
business success
 Quality-focused individuals often exceed
customer expectations
 Quality begins with personal attitudes
 Attitudes can be changed through awareness and
effort (e.g., personal quality checklists)
 Unless quality is internalized at the personal level,
it will never become rooted in the culture of an
organization. Thus, quality must begin at a
personal level (and that means you!).
THE MANAGEMENT & CONTROL OF QUALITY, 7e, © 2008 Thomson Higher Education Publishing 27
Key Idea
In the daily attempt to bring about change in the
individual parts of the organizational universe,
managers, employees, professors, and students
can find that personal quality is the key to unlock
the door to a wider understanding of what the
concept really is all about.

Chapter 1 TQM Introduction to Quality

  • 1.
    THE MANAGEMENT &CONTROL OF QUALITY, 7e, © 2008 Thomson Higher Education Publishing 1 Chapter 1 Introduction to Quality The Management & Control of Quality, 7e
  • 2.
    THE MANAGEMENT &CONTROL OF QUALITY, 7e, © 2008 Thomson Higher Education Publishing 2 Modern Importance of Quality “The first job we have is to turn out quality merchandise that consumers will buy and keep on buying. If we produce it efficiently and economically, we will earn a profit, in which you will share.” - William Cooper Procter
  • 3.
    THE MANAGEMENT &CONTROL OF QUALITY, 7e, © 2008 Thomson Higher Education Publishing 3 Key Idea Building—and maintaining—quality into an organization’s goods and services, and more importantly, into the infrastructure of the organization itself, is not an easy task.
  • 4.
    THE MANAGEMENT &CONTROL OF QUALITY, 7e, © 2008 Thomson Higher Education Publishing 4 Quality Assurance ...is any action directed toward providing customers with goods and services of appropriate quality.
  • 5.
    THE MANAGEMENT &CONTROL OF QUALITY, 7e, © 2008 Thomson Higher Education Publishing 5 Key Idea Although quality initiatives can lead to business success, they cannot guarantee it, and one must not infer that business failures or stock price dives are the result of poor quality.
  • 6.
    THE MANAGEMENT &CONTROL OF QUALITY, 7e, © 2008 Thomson Higher Education Publishing 6 Contemporary Influences on Quality  Globalization  Innovation/creativity/change  Outsourcing  Consumer sophistication  Value creation  Changes in quality
  • 7.
    THE MANAGEMENT &CONTROL OF QUALITY, 7e, © 2008 Thomson Higher Education Publishing 7 Defining Quality Perfection Consistency Eliminating waste Fast delivery Compliance with policies and procedures Providing a good, usable product Doing it right the first time Delighting or pleasing customers Total customer service and satisfaction
  • 8.
    THE MANAGEMENT &CONTROL OF QUALITY, 7e, © 2008 Thomson Higher Education Publishing 8 Formal Definitions of Quality  Transcendent definition: excellence  Product-based definition: quantities of product attributes  User-based definition: fitness for intended use  Value-based definition: quality vs. price  Manufacturing-based definition: conformance to specifications
  • 9.
    THE MANAGEMENT &CONTROL OF QUALITY, 7e, © 2008 Thomson Higher Education Publishing 9 Quality Perspectives CustomerCustomer DistributionDistribution productsproducts andand servicesservices needsneeds transcendent &transcendent & product-basedproduct-based user-baseduser-based manufacturing-manufacturing- basedbased value-basedvalue-based MarketingMarketing DesignDesign ManufacturingManufacturing Information flowInformation flow Product flowProduct flow
  • 10.
    THE MANAGEMENT &CONTROL OF QUALITY, 7e, © 2008 Thomson Higher Education Publishing 10 Key Idea Because individuals in different business functions speak different “languages,” the need for different views of what constitutes quality at different points inside and outside an organization is necessary to create products of true quality that will satisfy customers’ needs.
  • 11.
    THE MANAGEMENT &CONTROL OF QUALITY, 7e, © 2008 Thomson Higher Education Publishing 11 Customer-Driven Quality  “Meeting or exceeding customer expectations”  Customers can be...  Consumers  External customers  Internal customers
  • 12.
    THE MANAGEMENT &CONTROL OF QUALITY, 7e, © 2008 Thomson Higher Education Publishing 12 Total Quality  People-focused management system  Focus on increasing customer satisfaction and reducing costs  A systems approach that integrates organizational functions and the entire supply chain  Stresses learning and adaptation to change  Based on the scientific method
  • 13.
    THE MANAGEMENT &CONTROL OF QUALITY, 7e, © 2008 Thomson Higher Education Publishing 13 Principles of Total Quality  Customer and stakeholder focus  Participation and teamwork  Process focus supported by continuous improvement and learning …all supported by an integrated organizational infrastructure, a set of management practices, and a set of tools and techniques
  • 14.
    THE MANAGEMENT &CONTROL OF QUALITY, 7e, © 2008 Thomson Higher Education Publishing 14 Customer and Stakeholder Focus  Customer is principal judge of quality  Organizations must first understand customers’ needs and expectations in order to meet and exceed them  Organizations must build relationships with customers  Customers include employees and society at large
  • 15.
    THE MANAGEMENT &CONTROL OF QUALITY, 7e, © 2008 Thomson Higher Education Publishing 15 Key Idea To meet or exceed customer expectations, organizations must fully understand all product and service attributes that contribute to customer value and lead to satisfaction and loyalty.
  • 16.
    THE MANAGEMENT &CONTROL OF QUALITY, 7e, © 2008 Thomson Higher Education Publishing 16 Participation and Teamwork  Employees know their jobs best and therefore, how to improve them  Management must develop the systems and procedures that foster participation and teamwork  Empowerment better serves customers, and creates trust and motivation  Teamwork and partnerships must exist both horizontally and vertically
  • 17.
    THE MANAGEMENT &CONTROL OF QUALITY, 7e, © 2008 Thomson Higher Education Publishing 17 Key Idea In any organization, the person who best understands his or her job and how to improve both the product and the process is the one performing it.
  • 18.
    THE MANAGEMENT &CONTROL OF QUALITY, 7e, © 2008 Thomson Higher Education Publishing 18 Process Focus and Continuous Improvement  A process is how work creates value for customers  Processes transform inputs (facilities, materials, capital, equipment, people, and energy) into outputs (goods and services)  Most processes are cross-functional
  • 19.
    THE MANAGEMENT &CONTROL OF QUALITY, 7e, © 2008 Thomson Higher Education Publishing 19 Key Idea A process is a sequence of activities that is intended to achieve some result
  • 20.
    THE MANAGEMENT &CONTROL OF QUALITY, 7e, © 2008 Thomson Higher Education Publishing 20 Continuous Improvement  Enhancing value through new products and services  Reducing errors, defects, waste, and costs  Increasing productivity and effectiveness  Improving responsiveness and cycle time performance
  • 21.
    THE MANAGEMENT &CONTROL OF QUALITY, 7e, © 2008 Thomson Higher Education Publishing 21 Key Idea Major improvements in response time may require significant simplification of work processes and often drive simultaneous improvements in quality and productivity.
  • 22.
    THE MANAGEMENT &CONTROL OF QUALITY, 7e, © 2008 Thomson Higher Education Publishing 22 Learning  The foundation for improvement … Understanding why changes are successful through feedback between practices and results, which leads to new goals and approaches  Learning cycle:  Planning  Execution of plans  Assessment of progress  Revision of plans based on assessment findings
  • 23.
    THE MANAGEMENT &CONTROL OF QUALITY, 7e, © 2008 Thomson Higher Education Publishing 23 TQ Infrastructure  Customer relationship management – understanding customer’s need  Leadership and strategic planning – success of the firm depends on the performance of workers at the bottom then up of the pyramid  Human resources management – fully committed, well-trained, involved workers  Process management – design of process to develop and deliver products.  Information and knowledge management
  • 24.
    THE MANAGEMENT &CONTROL OF QUALITY, 7e, © 2008 Thomson Higher Education Publishing 24 Competitive Advantage  Is driven by customer wants and needs  Makes significant contribution to business success  Matches organization’s unique resources with opportunities  Is durable and lasting  Provides basis for further improvement  Provides direction and motivation Quality supports each of these characteristics
  • 25.
    THE MANAGEMENT &CONTROL OF QUALITY, 7e, © 2008 Thomson Higher Education Publishing 25 Three Levels of Quality  Organizational level: meeting external customer requirements  Process level: linking external and internal customer requirements  Performer/job level: meeting internal customer requirements
  • 26.
    THE MANAGEMENT &CONTROL OF QUALITY, 7e, © 2008 Thomson Higher Education Publishing 26 Quality and Personal Values  Personal initiative has a positive impact on business success  Quality-focused individuals often exceed customer expectations  Quality begins with personal attitudes  Attitudes can be changed through awareness and effort (e.g., personal quality checklists)  Unless quality is internalized at the personal level, it will never become rooted in the culture of an organization. Thus, quality must begin at a personal level (and that means you!).
  • 27.
    THE MANAGEMENT &CONTROL OF QUALITY, 7e, © 2008 Thomson Higher Education Publishing 27 Key Idea In the daily attempt to bring about change in the individual parts of the organizational universe, managers, employees, professors, and students can find that personal quality is the key to unlock the door to a wider understanding of what the concept really is all about.