This document discusses how computer-aided manufacturing techniques like computer-aided design, computer-aided engineering, and computer-integrated manufacturing can improve efficiency and quality while reducing costs. It explains that integrating computer systems allows for instant communication between subsystems, better process control, and total quality control. The document also covers topics like computer-aided process planning, simulation, group technology, material requirements planning, and how product design and material selection can optimize a manufacturing process.
“CONCEPT VALIDATION AND DESIGN SYNTHESIS OF CAR DASHBOARD AS PER PLASTIC TRIM...Jayesh Sarode
The evolution of dashboard has led to increased
vehicle occupant comfort and convenience as new systems
become available. The project work aims to develop the work
to apply theoretical and practical tools/techniques to solve
real life problems related to industry and current research in
this project automobile (Car) dashboard upper cover is
selected for a design. For doing so conceptual design tool is
used. I am created a five different concepts using different
benchmarking & brainstorming. Select a best option using
different tools in six sigma like trade off analysis. Threedimensional
CAD software (such as CATIA) is used to develop a
CAD model same as concept. The aim is to achieve the essential
function at the lowest overall cost while maintaining
customers’ optimum value assurance. In this project I try to
develop a such dashboard design which follow a design
guidelines, And analyze and discuss the results to Obtain valid
conclusions which follows a design Standards.
Design for Manufacturability Guidelines Every Designer should FollowDFMPro
Learn some important design for manufacturing guidelines for designing sheet metal parts and see how you can easily automate and configure the DFM review process in your organization so that you don’t a miss a single design guideline while designing your product. To know more visit http://dfmpro.geometricglobal.com/
A case study on concurrent engineering in the development of automotive components using DFMA/DFX approach.
DFMA- DESIGN FOR MANUFACTURING AND ASSEMBLY.
“Design for manufacture” means the design for ease of manufacture for the collection of parts that will form the product after assembly.
“Design for assembly” means the design of the product for ease of assembly.
This project deals with the modeling of cooler tank parametric model as per the client requirement. Finding the best manufacturing process preparing mould base for the same, analyzing different manufacturing process by doing CNC program by changing milling parameters (feed, speed, cutters….).So that optimum parameters for manufacturing will be suggested which is useful to reduce the costs and efforts. Plastic flow analysis will be conducted to check the material flow and filling. So that reduction in the pre-machining cost will be done by rectifying the problem. FEM Based analysis will be conducted on mould structure to reduce weight of the mould. And thermal analysis will be conducted to suggest optimized cooling channel design. Modeling, mould base preparation, manufacturing, cnc programming will be done
This project deals with the modeling of cooler tank parametric model as per the client requirement. Finding the best manufacturing process preparing mould base for the same, analyzing different manufacturing process by doing CNC program by changing milling parameters (feed, speed, cutters….).So that optimum parameters for manufacturing will be suggested which is useful to reduce the costs and efforts. Plastic flow analysis will be conducted to check the material flow and filling. So that reduction in the pre-machining cost will be done by rectifying the problem. FEM Based analysis will be conducted on mould structure to reduce weight of the mould. And thermal analysis will be conducted to suggest optimized cooling channel design. Modeling, mould base preparation, manufacturing, cnc programming will be done
Printing the Future: From Prototype to ProductionCognizant
Additive manufacturing (AM) such as 3-D printing heralds a new industrial revolution. We offer a framework for analyzing capabilities and implementing AM technologies to help you smoothly move from prototyping to volume production.
“CONCEPT VALIDATION AND DESIGN SYNTHESIS OF CAR DASHBOARD AS PER PLASTIC TRIM...Jayesh Sarode
The evolution of dashboard has led to increased
vehicle occupant comfort and convenience as new systems
become available. The project work aims to develop the work
to apply theoretical and practical tools/techniques to solve
real life problems related to industry and current research in
this project automobile (Car) dashboard upper cover is
selected for a design. For doing so conceptual design tool is
used. I am created a five different concepts using different
benchmarking & brainstorming. Select a best option using
different tools in six sigma like trade off analysis. Threedimensional
CAD software (such as CATIA) is used to develop a
CAD model same as concept. The aim is to achieve the essential
function at the lowest overall cost while maintaining
customers’ optimum value assurance. In this project I try to
develop a such dashboard design which follow a design
guidelines, And analyze and discuss the results to Obtain valid
conclusions which follows a design Standards.
Design for Manufacturability Guidelines Every Designer should FollowDFMPro
Learn some important design for manufacturing guidelines for designing sheet metal parts and see how you can easily automate and configure the DFM review process in your organization so that you don’t a miss a single design guideline while designing your product. To know more visit http://dfmpro.geometricglobal.com/
A case study on concurrent engineering in the development of automotive components using DFMA/DFX approach.
DFMA- DESIGN FOR MANUFACTURING AND ASSEMBLY.
“Design for manufacture” means the design for ease of manufacture for the collection of parts that will form the product after assembly.
“Design for assembly” means the design of the product for ease of assembly.
This project deals with the modeling of cooler tank parametric model as per the client requirement. Finding the best manufacturing process preparing mould base for the same, analyzing different manufacturing process by doing CNC program by changing milling parameters (feed, speed, cutters….).So that optimum parameters for manufacturing will be suggested which is useful to reduce the costs and efforts. Plastic flow analysis will be conducted to check the material flow and filling. So that reduction in the pre-machining cost will be done by rectifying the problem. FEM Based analysis will be conducted on mould structure to reduce weight of the mould. And thermal analysis will be conducted to suggest optimized cooling channel design. Modeling, mould base preparation, manufacturing, cnc programming will be done
This project deals with the modeling of cooler tank parametric model as per the client requirement. Finding the best manufacturing process preparing mould base for the same, analyzing different manufacturing process by doing CNC program by changing milling parameters (feed, speed, cutters….).So that optimum parameters for manufacturing will be suggested which is useful to reduce the costs and efforts. Plastic flow analysis will be conducted to check the material flow and filling. So that reduction in the pre-machining cost will be done by rectifying the problem. FEM Based analysis will be conducted on mould structure to reduce weight of the mould. And thermal analysis will be conducted to suggest optimized cooling channel design. Modeling, mould base preparation, manufacturing, cnc programming will be done
Printing the Future: From Prototype to ProductionCognizant
Additive manufacturing (AM) such as 3-D printing heralds a new industrial revolution. We offer a framework for analyzing capabilities and implementing AM technologies to help you smoothly move from prototyping to volume production.
Quality defects in TMT Bars, Possible causes and Potential Solutions.PrashantGoswami42
Maintaining high-quality standards in the production of TMT bars is crucial for ensuring structural integrity in construction. Addressing common defects through careful monitoring, standardized processes, and advanced technology can significantly improve the quality of TMT bars. Continuous training and adherence to quality control measures will also play a pivotal role in minimizing these defects.
About
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
• Remote control: Parallel or serial interface.
• Compatible with MAFI CCR system.
• Compatible with IDM8000 CCR.
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
• Easy in configuration using DIP switches.
Technical Specifications
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
Key Features
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
• Remote control: Parallel or serial interface
• Compatible with MAFI CCR system
• Copatiable with IDM8000 CCR
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
Application
• Remote control: Parallel or serial interface.
• Compatible with MAFI CCR system.
• Compatible with IDM8000 CCR.
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
• Easy in configuration using DIP switches.
Saudi Arabia stands as a titan in the global energy landscape, renowned for its abundant oil and gas resources. It's the largest exporter of petroleum and holds some of the world's most significant reserves. Let's delve into the top 10 oil and gas projects shaping Saudi Arabia's energy future in 2024.
Event Management System Vb Net Project Report.pdfKamal Acharya
In present era, the scopes of information technology growing with a very fast .We do not see any are untouched from this industry. The scope of information technology has become wider includes: Business and industry. Household Business, Communication, Education, Entertainment, Science, Medicine, Engineering, Distance Learning, Weather Forecasting. Carrier Searching and so on.
My project named “Event Management System” is software that store and maintained all events coordinated in college. It also helpful to print related reports. My project will help to record the events coordinated by faculties with their Name, Event subject, date & details in an efficient & effective ways.
In my system we have to make a system by which a user can record all events coordinated by a particular faculty. In our proposed system some more featured are added which differs it from the existing system such as security.
Immunizing Image Classifiers Against Localized Adversary Attacksgerogepatton
This paper addresses the vulnerability of deep learning models, particularly convolutional neural networks
(CNN)s, to adversarial attacks and presents a proactive training technique designed to counter them. We
introduce a novel volumization algorithm, which transforms 2D images into 3D volumetric representations.
When combined with 3D convolution and deep curriculum learning optimization (CLO), itsignificantly improves
the immunity of models against localized universal attacks by up to 40%. We evaluate our proposed approach
using contemporary CNN architectures and the modified Canadian Institute for Advanced Research (CIFAR-10
and CIFAR-100) and ImageNet Large Scale Visual Recognition Challenge (ILSVRC12) datasets, showcasing
accuracy improvements over previous techniques. The results indicate that the combination of the volumetric
input and curriculum learning holds significant promise for mitigating adversarial attacks without necessitating
adversary training.
Vaccine management system project report documentation..pdfKamal Acharya
The Division of Vaccine and Immunization is facing increasing difficulty monitoring vaccines and other commodities distribution once they have been distributed from the national stores. With the introduction of new vaccines, more challenges have been anticipated with this additions posing serious threat to the already over strained vaccine supply chain system in Kenya.
Forklift Classes Overview by Intella PartsIntella Parts
Discover the different forklift classes and their specific applications. Learn how to choose the right forklift for your needs to ensure safety, efficiency, and compliance in your operations.
For more technical information, visit our website https://intellaparts.com
Welcome to WIPAC Monthly the magazine brought to you by the LinkedIn Group Water Industry Process Automation & Control.
In this month's edition, along with this month's industry news to celebrate the 13 years since the group was created we have articles including
A case study of the used of Advanced Process Control at the Wastewater Treatment works at Lleida in Spain
A look back on an article on smart wastewater networks in order to see how the industry has measured up in the interim around the adoption of Digital Transformation in the Water Industry.
3. Integration
High quality/low cost can be
achieved by:
Computer-Aided
Manufacturing
Computer-Aided Design
Computer-Aided
Engineering
Computer-Aided Process
Planning
Simulator of Process and
System
8. Computer-Aided Design and
Engineering
Drawing Exchange
Format (DFX) are
softwares that convert
data between different
CAD vendors. Ex. Pro-
E and Solidworks
Autodesk can do just
that
9. Design Analysis and Optimization
To analyze stresses,
strains, deflections, and
other physical or
temperature tolerances
Able to determine
product effectiveness
11. Computer-Aided Design (CAD) and
Computer-Aided Manufacturing (CAM)
Some typical applications of CAD/CAM
Process planning and scheduling.
Programming for numerical control and industrial
robots.
Design of dies and molds for casting.
Die for metal working operations.
Design of tooling and fixtures and EDM electrodes.
Quality control and inspection.
Plant layout.
12. Computer-Aided Process Planning
(CAPP)
Computer-Aided Process Planning is concerned with
the preparation of a route sheet for the engineering
drawing of the work part which must be interpreted in
terms of manufacturing process to be used. The
route sheet is a listing of the sequence of operations.
Closely related to process planning are the functions
of determining appropriate cutting conditions for the
machining operations and setting the time standards
for the operations which are aided by computers.
13.
14.
15. CAPP Systems
Two types of CAPP systems
Variant - Contain a standard process plan.
Generative –
Creates a new plan.
16. Material-requirements planning and
manufacturing resource planning
(MRP)
MRP keep complete records of inventories of
Materials,
Supplies,
parts in various stages of production,
Orders,
Purchasing, and
Scheduling.
17. Computer simulation of Manufacturing
Processes and Systems
Simulation takes two forms:
It is a model of a specific operation intended
to determine the viability of a process or to
optimize or improve its performance.
It models multiple processes and their
interactions to help process planners and
plant designers in the layout of machinery
and facilities.
18. Group Technology (GT)
Group technology takes
advantage of the design
and processing
similarities among parts
to be produced. By
grouping these parts into
families related to one
another by code and
classification.
19. Classification and coding of parts
Is a critical and complex process and is done
according to two attributes:
Design - this attribute is related in the
similarities in geometric features of the part.
Manufacturing -this attribute is related by the
similarities in manufacturing processes
performed on the part.
20. Coding
The coding of parts can be company owned or
purchased commercially.
The three basic codes vary in degree of
complexity:
Hierarchical coding
Polycodes
Decision-tree coding
23. Product Design and Process Selection
As engineers, we must
design products that are
cost effective to
manufacture
Designing cheap parts
that still maintain high-
quality requires an
understanding of all
parts of the
manufacturing process
24. Factors For Competitive Design
Product design
Product quality and life
expectancy
Life-cycle assessment and
engineering
Material selection/
substitutions
Manufacturer process
capabilities
Manufacturing cost and cost
reduction
25. Product Design
DFMA-design for manufacture and
assembly
Reduce number of components
Use commercially available parts
such as fasteners
Use fewer, stronger fasteners
Consider surface finishing
processes and how they will affect
dimensional tolerances
26. Quantity of Materials in Design
As production rates go up, costs of
materials used and wasted can
make a substantial difference in cost
This can be achieved by using
different materials or manufacturing
techniques
Reducing the materials used too
much can lead to difficulty in
manufacture or product failure
27. Product Quality and Life Expectancy
Quality and life expectancy affect
cost
We must limit how much is spent
on quality improvements;
eventually this is not cost effective
Product life must meet customer’s
expectations
Product must function properly
over it’s lifetime
Must be able to be manufactured
at a rate to meet customer demand
28. Life Cycle Assessment and
Engineering
This is also known as Sustainable Manufacturing, where
long-term resource availability and conservation are
considered
Life Cycle Assessment modeling is done to assess
every step in manufacturing a product
Engineers must design products that are
environmentally friendly to make
Waste products from manufacture
can often be recycled or reused
29. Material Selection for Products
We must consider mechanical, chemical, and
physical properties
Some materials can be replaced by lighter or
less expensive ones
Materials must meet minimum design
specifications and requirements
Must have reliable and readily available
supply of raw materials
30. Shapes of Commercially Available
Materials
Raw metals come in one of
several standard shapes, such
as rods, ingots, plate or sheet,
foil, wire, tubing, and some
structural shapes such as I-
beam
We must select the raw
material that requires the least
additional processing to form
the final part
31. Additional Material Selection Factors
Manufacturing characteristics of
materials-can our stock
withstand the stress of
manufacture without adverse
affects?
Reliability of material supply
Recycling considerations
Material and processing cost
32. Material Substitution
Substituting materials can
allow products to be made
lighter and more cheaply
Materials can be used that
provide resistance to wear,
corrosion, and fatigue
Common materials can be
substituted for scarce ones
33. Materials Substitution cont.
Adjustments can be made
based on market
availability of materials
Potentially dangerous
materials (such as lead)
substituted for safe ones
These practices are used
extensively in the
automotive and
aerospace industries
35. Process Selection
Characteristics of the workpiece material
Geometric Features
of the part
Production rate
and quantity
Process selection
considerations
36. Important Questions
Is the tooling required available in the plant?
Can the part be produced to final dimensions
without requiring additional processing?
Are the processing parameters optimized?
Is scrap minimized?
Have all alternative manufacturing processes
been investigated?
42. Direct and Indirect Labor Costs
Direct Labor Cost
* Includes all labor from the time the raw
materials are first handled to the time when
the product is finished.
Indirect Labor Cost
* Includes the servicing of the total
manufacturing operation.
44. Value Analysis
A really cool system that evaluates each step
in design, materials, processes, and
operations in order to manufacture a product
that performs all of its intended functions at
the lowest cost!!
Value= (Product function and performance)
Product Cost