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Logistics Seminar
    March 24, 2011




1       January, 2009 | © Copyright 2005, Identify Limited
RFID : ABSS Logistic Event




RFID Fundamental
RFID : ABSS Logistic Event




What is RFID
  RFID is Radio Frequency Identification
      > Used for automatic identification or data collection (AIDC)
  Similar to bar code in concepts
      > RFID tag stores data ~ barcode label
      > RFID reader ~ barcode scanner
  Radio waves vs. Light waves
  No Line-Of-Sight required
  Read through various environment conditions
  One-way or Two-way (RO or RW)
RFID : ABSS Logistic Event




 RFID basic components
         Tags                      Antenna                    Reader              Host Computer




• Device made up of an     • Receives and             • Communicates with      • Reads/writes data
  electronic circuit and     transmits the radio        the tag via antenna      from/to the tags
  an integrated antenna      frequency signals                                   through the reader
                                                      • Receives
• RF used to transfer      • Wireless data transfer     commands from          • Stores and evaluates
  data between the tag                                  application software     obtained data
  and the antenna          • May be integrated in
                             the reader for short     • Interprets radio       • Links the transceiver
• Portable memory            range applications or      waves into digital       to an applications,
                             structural for             information              e.g. ERP
• Read-only or               warehouse
  read/write                 applications             • Provides power
                                                        supply to passive
• Active or passive                                     tags
• Usually attached to
  specific items
RFID : ABSS Logistic Event




RFID Components

          Read Zone                  RF Module        Control
                                                      Module




                           Antenna
                                                 RS232/RS422/RS485
                                                 TCP/IP, WAN, Internet




        Transponder/ Tag
RFID : ABSS Logistic Event




RFID Tag / Transponder
RFID : ABSS Logistic Event




  RFID Allocation (Thailand)
                                                                                                     MW
               Low                 HF, VHF                            UHF
               < 135 KHz




              125-134 KHz           13.56 MHz            433 MHz            868, 902-928 MHz             2.45 GHz
       •   Read up to 18 in.   • Read up to 3 ft.     • Active RFID         • Read up to 10 ft.    • Read range 1-2 ft.
       •   Great penetration   • Good penetration                           • Fast data rate         (passive)
       •   Slow data rate      • Most applicable WW                         • Simultaneous read    • Very fast data rate
       •   Costlier antennas   • Simultaneous read                            @50 tags
       •   No anti-collision     @50 tags                                   • Emerging standards
                               • Most progress on
                                 standard setting
                                 (ISO-15693)

THAI   No license              No license              No license           No license               No license
REG    < 135 KHz               13.55- 13.56MHz         4335-434 MHz         920-925 MHz              2.4-2.5 GHz
       < 150mW EIRP            < 10mW EIRP             < 10mW EIRP          < 0.5 W EIRP             < 100mW
                                                                            < 4W EIRP (need
                                                                            license)
RFID : ABSS Logistic Event




Tag Power Source

   Passive
   > Power by energy from reader
       >    Backscatter technology
       >    Smaller, Lighter, less expensive
       >    Almost unlimited life
       >    Shorter range
       >    Requires higher power from reader
   Active
   > On-board battery power source
       >    On-board transmitter
       >    Greater range but higher cost
       >    Requires less power from reader
       >    Finite life
RFID : ABSS Logistic Event




Tag Power Source

   Semi-Active or Battery Assisted Passive
   > On-board battery power source
       >   Uses Passive Technology (no transmitter)
       >   Greater range but higher cost (less than active)
       >   Requires less power from reader
       >   Finite life (but longer than active)
       >   Not create RF pollution
RFID : ABSS Logistic Event




Read vs. Read/Write

   Read Only
       > Information can only be read from an RFID device – Programmed at
         manufacture
   User Programmable
       > WORM – Write Once Read Many, Ability to initialize an RFID device
         outside of the RFID manufacturer’s facility after manufacture
   Read/Write
       > Information can be read from or written to an RFID transponder during
         the time it is presented to a reader/writer
       > Typically asymmetric read and write operating range
RFID : ABSS Logistic Event




Reader Types

   Station Reader
       > Functional Mode
             Interactive mode
             Autonomous mode
       > Antenna Type
             External (Single/Multi)
             Internal


   Handheld Reader
   Embedded Reader
RFID : ABSS Logistic Event




Factors Effecting System Performance
 Distance (free space signal propagation)
  > Reader/receiver: transmit power, frequency, and range.
  > Antenna: transmit and receiving gain, pattern
      >   Linear polarization
      >   Circular polarization
RFID : ABSS Logistic Event




Antenna Pattern
RFID : ABSS Logistic Event




Factors Effecting System Performance
 Distance (free space signal propagation)
  > Reader/receiver: transmit power, frequency, and range.
  > Antenna: transmit and receiving gain, pattern
      >   Linear polarization
      >   Circular polarization

 Interference
  > Other signal
  > Reader to reader interference
  > Adjacent channel

 Material in or near the signal path and device
RFID : ABSS Logistic Event




RF Properties

   Radio Lucent or Radio Friendly
       > lets radio waves at this frequency pass through it without any
         substantial loss of energy
   Radio Absorbent
       > blocks, reflects, and scatters RF waves.
   Radio Opaque
       > A material can allow the radio waves to propagate through it
         but with substantial loss of energy
       > The RF-absorbent or RF-opaque property of a material is
         relative, because it depends on the frequency
RFID : ABSS Logistic Event




RF Properties of Example Materials

 Material            LF          HF           UHF         Microwave

 Clothing         RF-lucent   RF-lucent    RF-lucent       RF-lucent
 Dry wood         RF-lucent   RF-lucent    RF-lucent     RF-absorbent
 Graphite         RF-lucent   RF-lucent    RF-opaque      RF-opaque
 Liquids*         RF-lucent   RF-lucent   RF-absorbent   RF-absorbent
 Metals           RF-lucent   RF-lucent    RF-opaque      RF-opaque
 Motor oil        RF-lucent   RF-lucent    RF-lucent       RF-lucent
 Paper products   RF-lucent   RF-lucent    RF-lucent       RF-lucent
 Plastics*        RF-lucent   RF-lucent    RF-lucent       RF-lucent
 Shampoo          RF-lucent   RF-lucent   RF-absorbent   RF-absorbent
 Water            RF-lucent   RF-lucent   RF-absorbent   RF-absorbent
 Wet wood         RF-lucent   RF-lucent   RF-absorbent   RF-absorbent
RFID : ABSS Logistic Event



Factors Effecting System Performance
RFID Tag
 Passive or active power
 Antenna design
 Integrated circuit design
 Reliable fabrication and deployment
RFID : ABSS Logistic Event




Antenna design
RFID : ABSS Logistic Event



Factors Effecting System Performance
RFID Tag
 Passive or active power
 Antenna design
 Integrated circuit design
 Reliable fabrication and deployment
 Tag position
RFID : ABSS Logistic Event




Tag position
RFID : ABSS Logistic Event




Level of RFID Software

              Device management


               Data management

                    Extract
                 information
                  from data

                  Actionable
                 information
RFID : ABSS Logistic Event




RFID Application
RFID : ABSS Logistic Event




RFID Fleet management
RFID Production Process
RFID : ABSS Logistic Event



Technology comparison
GPS


           GPS
-Cannot accurately
identify the right truck
on the weighbridge.

-GPS is not designed for
associating information
with objects.
RFID : ABSS Logistic Event



Technology comparison
CCTV


                         Weight
                        Program
CCTV



                           CCTV can double
                           work for staff at
                            weight station.
RFID : ABSS Logistic Event




Efficiency in identifying
  With the limitation of existing technology, the increase in the
  identifying vehicle identity can result in the lower of efficiency.


                  Efficiency       Identifying


                                                             RFID is the
                                                          technology can
                                                         can increase both
                                                           efficiency and
                                                              Level of
                                                          identification.
RFID : ABSS Logistic Event




RFID Weighbridge
RFID : ABSS Logistic Event




Benefits – Increase efficiency
   Normal process

              Key in                                    Print                                        Data
 Key in                  Key in    Search      Pre                Search      Post
             vehicle                                   picking                        Print DN       entry
plate no.              shipment   plate no    weight             plate no.   weight
             details                                     slip                                       record




                                             Repetition process

   RFID process
            Reduce from 10 steps to 5 steps


  Data entry                                      Print
                         Pre weight                               Post weight             Print DN
  shipment                                     picking slip
RFID : ABSS Logistic Event




Benefits –reduce error
   Data entry on plate number and weight can be automated.
RFID : ABSS Logistic Event




Benefits: Reduction on paperwork
                            Manual documents 4,000
                            trips per months :
                                Shipping document
                                Courier invoice, and
                                Weight report
                            Increase accuracy : no
                            human intervention
RFID : ABSS Logistic Event




RFID Fleet management
RFID Production Process
RFID : ABSS Logistic Event




Lean Production
                                   Type of wastes:
                                   1. Overproduction: excessive lead and
                                      storage times
                                   2. Waiting: unproductive equipment
                                      usage.
                                   3. Transport : non-value adding for
                                      product move
                                   4. Inappropriate processing: system
                                      too complex than necessary
 Lean manufacturing involves          resulting in the excessive transport
 identifying and eliminating non      and poor quality
 value adding activities (waste)
 and focuses on the start-to-end   5. Unnecessary inventory
 value streams rather than the     6. Unnecessary motion
 idea of optimising individual
                                   7. Defects : waste of raw material and
 departments in isolation.
                                      production time.
RFID : ABSS Logistic Event




Waste in production




  Source: Toyota production system types of wastage reduction through RFID
RFID : ABSS Logistic Event



Why RFID
Can reduce production waste

                 Key functions                     Bar code      RFID
Be able to store product history, and process in                   
off line manner
Be able to write information to support                            
individual station validation
Sustain harsh environment such as wet, high                        
temperature, chemical resistance.
Validate individual station control                                
Reusable tag                                                       
RFID : ABSS Logistic Event



Why RFID
Data memory feature
            Key functions              Business benefits
            Product Material   Monitor material variations.
            Recipe (BOM)       Ensure the right raw material is
                               used for production
            Labor              Improve labor utilization
            Tools              Determine impact of tool
                               variance, improve tool utilization.
            Station            Track material location and
                               enforce process validations
            Process            Optimize routing
            All data           -Quickly determine root cause of
                               product failure
                               -Greater product traceability
RFID : ABSS Logistic Event



Why RFID
Harsh environment
 Not many technologies can withstand this environment.



                                   RFID Tag on      RFID Reader in
                                   Pallet           Box
RFID : ABSS Logistic Event



Why RFID
Tag validation
  Automate data collection
  > Reduce waste on unnecessary motion movement : bar code
    scanning and manual data entry
  > Reduce waste on unnecessary transport: move product for
    scanning
  Automate data association
  > Help to ensure that the right product is on the manufacturing
    process.
  > As a result of reducing human data entry/error, RFID can reduce
    waste on defects, overproduction, or unnecessary inventory,
RFID : ABSS Logistic Event



Why RFID
Tag validation
  Production visibility in real time manner
        >   Average time spent on work in each step
        >   Average time spent on transportation on each step
        >   Total time a single item takes to complete the entire process.
   > Know where the waste is, and which action takes to reduce the waste
        >   Reduce overproduction
        >   Unnecessary inventory
RFID : ABSS Logistic Event




Conclusion
 Type of wastes                             RFID Strength
 Overproduction             Increase production visibility
 Waiting                    Increase production visibility
 Transport in production    Reduce movement on products for data
                            scanning
 Inappropriate processing   Reduce human data entry or bar code
                            scanning
 Unnecessary inventory      Increase production visibility
 Unnecessary motion         Reduce human data entry or bar code
                            scanning
 Defects                    Increase production visibility
Thank you

     And wish to have an opportunity
     to Serve you.

     http://www.id.co.th
     sale@id.co.th
     Identify Ltd.

     Tel: 662-582-3714-5




46         January, 2009 | © Copyright 2005, Identify Limited

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Ayu 20110320 id

  • 1. Logistics Seminar March 24, 2011 1 January, 2009 | © Copyright 2005, Identify Limited
  • 2. RFID : ABSS Logistic Event RFID Fundamental
  • 3. RFID : ABSS Logistic Event What is RFID RFID is Radio Frequency Identification > Used for automatic identification or data collection (AIDC) Similar to bar code in concepts > RFID tag stores data ~ barcode label > RFID reader ~ barcode scanner Radio waves vs. Light waves No Line-Of-Sight required Read through various environment conditions One-way or Two-way (RO or RW)
  • 4. RFID : ABSS Logistic Event RFID basic components Tags Antenna Reader Host Computer • Device made up of an • Receives and • Communicates with • Reads/writes data electronic circuit and transmits the radio the tag via antenna from/to the tags an integrated antenna frequency signals through the reader • Receives • RF used to transfer • Wireless data transfer commands from • Stores and evaluates data between the tag application software obtained data and the antenna • May be integrated in the reader for short • Interprets radio • Links the transceiver • Portable memory range applications or waves into digital to an applications, structural for information e.g. ERP • Read-only or warehouse read/write applications • Provides power supply to passive • Active or passive tags • Usually attached to specific items
  • 5. RFID : ABSS Logistic Event RFID Components Read Zone RF Module Control Module Antenna RS232/RS422/RS485 TCP/IP, WAN, Internet Transponder/ Tag
  • 6. RFID : ABSS Logistic Event RFID Tag / Transponder
  • 7. RFID : ABSS Logistic Event RFID Allocation (Thailand) MW Low HF, VHF UHF < 135 KHz 125-134 KHz 13.56 MHz 433 MHz 868, 902-928 MHz 2.45 GHz • Read up to 18 in. • Read up to 3 ft. • Active RFID • Read up to 10 ft. • Read range 1-2 ft. • Great penetration • Good penetration • Fast data rate (passive) • Slow data rate • Most applicable WW • Simultaneous read • Very fast data rate • Costlier antennas • Simultaneous read @50 tags • No anti-collision @50 tags • Emerging standards • Most progress on standard setting (ISO-15693) THAI No license No license No license No license No license REG < 135 KHz 13.55- 13.56MHz 4335-434 MHz 920-925 MHz 2.4-2.5 GHz < 150mW EIRP < 10mW EIRP < 10mW EIRP < 0.5 W EIRP < 100mW < 4W EIRP (need license)
  • 8. RFID : ABSS Logistic Event Tag Power Source Passive > Power by energy from reader > Backscatter technology > Smaller, Lighter, less expensive > Almost unlimited life > Shorter range > Requires higher power from reader Active > On-board battery power source > On-board transmitter > Greater range but higher cost > Requires less power from reader > Finite life
  • 9. RFID : ABSS Logistic Event Tag Power Source Semi-Active or Battery Assisted Passive > On-board battery power source > Uses Passive Technology (no transmitter) > Greater range but higher cost (less than active) > Requires less power from reader > Finite life (but longer than active) > Not create RF pollution
  • 10. RFID : ABSS Logistic Event Read vs. Read/Write Read Only > Information can only be read from an RFID device – Programmed at manufacture User Programmable > WORM – Write Once Read Many, Ability to initialize an RFID device outside of the RFID manufacturer’s facility after manufacture Read/Write > Information can be read from or written to an RFID transponder during the time it is presented to a reader/writer > Typically asymmetric read and write operating range
  • 11. RFID : ABSS Logistic Event Reader Types Station Reader > Functional Mode  Interactive mode  Autonomous mode > Antenna Type  External (Single/Multi)  Internal Handheld Reader Embedded Reader
  • 12. RFID : ABSS Logistic Event Factors Effecting System Performance Distance (free space signal propagation) > Reader/receiver: transmit power, frequency, and range. > Antenna: transmit and receiving gain, pattern > Linear polarization > Circular polarization
  • 13. RFID : ABSS Logistic Event Antenna Pattern
  • 14. RFID : ABSS Logistic Event Factors Effecting System Performance Distance (free space signal propagation) > Reader/receiver: transmit power, frequency, and range. > Antenna: transmit and receiving gain, pattern > Linear polarization > Circular polarization Interference > Other signal > Reader to reader interference > Adjacent channel Material in or near the signal path and device
  • 15. RFID : ABSS Logistic Event RF Properties Radio Lucent or Radio Friendly > lets radio waves at this frequency pass through it without any substantial loss of energy Radio Absorbent > blocks, reflects, and scatters RF waves. Radio Opaque > A material can allow the radio waves to propagate through it but with substantial loss of energy > The RF-absorbent or RF-opaque property of a material is relative, because it depends on the frequency
  • 16. RFID : ABSS Logistic Event RF Properties of Example Materials Material LF HF UHF Microwave Clothing RF-lucent RF-lucent RF-lucent RF-lucent Dry wood RF-lucent RF-lucent RF-lucent RF-absorbent Graphite RF-lucent RF-lucent RF-opaque RF-opaque Liquids* RF-lucent RF-lucent RF-absorbent RF-absorbent Metals RF-lucent RF-lucent RF-opaque RF-opaque Motor oil RF-lucent RF-lucent RF-lucent RF-lucent Paper products RF-lucent RF-lucent RF-lucent RF-lucent Plastics* RF-lucent RF-lucent RF-lucent RF-lucent Shampoo RF-lucent RF-lucent RF-absorbent RF-absorbent Water RF-lucent RF-lucent RF-absorbent RF-absorbent Wet wood RF-lucent RF-lucent RF-absorbent RF-absorbent
  • 17. RFID : ABSS Logistic Event Factors Effecting System Performance RFID Tag Passive or active power Antenna design Integrated circuit design Reliable fabrication and deployment
  • 18. RFID : ABSS Logistic Event Antenna design
  • 19. RFID : ABSS Logistic Event Factors Effecting System Performance RFID Tag Passive or active power Antenna design Integrated circuit design Reliable fabrication and deployment Tag position
  • 20. RFID : ABSS Logistic Event Tag position
  • 21. RFID : ABSS Logistic Event Level of RFID Software Device management Data management Extract information from data Actionable information
  • 22. RFID : ABSS Logistic Event RFID Application
  • 23. RFID : ABSS Logistic Event RFID Fleet management RFID Production Process
  • 24. RFID : ABSS Logistic Event Technology comparison GPS GPS -Cannot accurately identify the right truck on the weighbridge. -GPS is not designed for associating information with objects.
  • 25. RFID : ABSS Logistic Event Technology comparison CCTV Weight Program CCTV CCTV can double work for staff at weight station.
  • 26. RFID : ABSS Logistic Event Efficiency in identifying With the limitation of existing technology, the increase in the identifying vehicle identity can result in the lower of efficiency. Efficiency Identifying RFID is the technology can can increase both efficiency and Level of identification.
  • 27. RFID : ABSS Logistic Event RFID Weighbridge
  • 28. RFID : ABSS Logistic Event Benefits – Increase efficiency Normal process Key in Print Data Key in Key in Search Pre Search Post vehicle picking Print DN entry plate no. shipment plate no weight plate no. weight details slip record Repetition process RFID process Reduce from 10 steps to 5 steps Data entry Print Pre weight Post weight Print DN shipment picking slip
  • 29. RFID : ABSS Logistic Event Benefits –reduce error Data entry on plate number and weight can be automated.
  • 30. RFID : ABSS Logistic Event Benefits: Reduction on paperwork Manual documents 4,000 trips per months : Shipping document Courier invoice, and Weight report Increase accuracy : no human intervention
  • 31. RFID : ABSS Logistic Event RFID Fleet management RFID Production Process
  • 32. RFID : ABSS Logistic Event Lean Production Type of wastes: 1. Overproduction: excessive lead and storage times 2. Waiting: unproductive equipment usage. 3. Transport : non-value adding for product move 4. Inappropriate processing: system too complex than necessary Lean manufacturing involves resulting in the excessive transport identifying and eliminating non and poor quality value adding activities (waste) and focuses on the start-to-end 5. Unnecessary inventory value streams rather than the 6. Unnecessary motion idea of optimising individual 7. Defects : waste of raw material and departments in isolation. production time.
  • 33. RFID : ABSS Logistic Event Waste in production Source: Toyota production system types of wastage reduction through RFID
  • 34. RFID : ABSS Logistic Event Why RFID Can reduce production waste Key functions Bar code RFID Be able to store product history, and process in   off line manner Be able to write information to support   individual station validation Sustain harsh environment such as wet, high   temperature, chemical resistance. Validate individual station control   Reusable tag  
  • 35. RFID : ABSS Logistic Event Why RFID Data memory feature Key functions Business benefits Product Material Monitor material variations. Recipe (BOM) Ensure the right raw material is used for production Labor Improve labor utilization Tools Determine impact of tool variance, improve tool utilization. Station Track material location and enforce process validations Process Optimize routing All data -Quickly determine root cause of product failure -Greater product traceability
  • 36. RFID : ABSS Logistic Event Why RFID Harsh environment Not many technologies can withstand this environment. RFID Tag on RFID Reader in Pallet Box
  • 37. RFID : ABSS Logistic Event Why RFID Tag validation Automate data collection > Reduce waste on unnecessary motion movement : bar code scanning and manual data entry > Reduce waste on unnecessary transport: move product for scanning Automate data association > Help to ensure that the right product is on the manufacturing process. > As a result of reducing human data entry/error, RFID can reduce waste on defects, overproduction, or unnecessary inventory,
  • 38. RFID : ABSS Logistic Event Why RFID Tag validation Production visibility in real time manner > Average time spent on work in each step > Average time spent on transportation on each step > Total time a single item takes to complete the entire process. > Know where the waste is, and which action takes to reduce the waste > Reduce overproduction > Unnecessary inventory
  • 39. RFID : ABSS Logistic Event Conclusion Type of wastes RFID Strength Overproduction Increase production visibility Waiting Increase production visibility Transport in production Reduce movement on products for data scanning Inappropriate processing Reduce human data entry or bar code scanning Unnecessary inventory Increase production visibility Unnecessary motion Reduce human data entry or bar code scanning Defects Increase production visibility
  • 40. Thank you And wish to have an opportunity to Serve you. http://www.id.co.th sale@id.co.th Identify Ltd. Tel: 662-582-3714-5 46 January, 2009 | © Copyright 2005, Identify Limited