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Winter 2004-2005 1
T
he time-worn method of paralleling two electrical systems by con-
necting them and throwing the switch can be improved upon by
application of a little practical knowledge. The consequences of
uncontrolled releases of electrical energy resulting from connecting two
unsynchronized systems is adequate incentive to adopt a more rigorous
strategy than throwing the switch and hoping it works. This article pro-
vides suggestions for improving the odds of success when connecting
two electrical systems. Included is an introduction to the parameters of
synchronization which must be considered before paralleling two electri-
cal systems. The reader can gain a broader understanding of the often-
misunderstood terms of phase rotation and phase sequence. Additionally, a
few real-life examples supplement the technical arguments and provide
a greater understanding.
Woodward defines synchronization as the matching of the output-volt-
age waveform of one ac electrical generator with the voltage waveform
of another ac electrical system. For two systems to be synchronized, five
conditions must be matched:
• Number of phases in each system
• Direction of rotation of these phases
• Voltage amplitudes of the two systems
• Frequencies of the two systems
• Phase angle of the voltage of the two systems.
The number of phases, voltage level, and frequency are established by
long-standing practice. Electrical power is typically either single-phase
or three-phase, and voltage magnitudes are determined by utility energy
providers and equipment suppliers. Frequency in this country is fixed
at 60 hertz. These three criteria for
paralleling are, for the most part,
taken for granted. However, one
of the most confusing and frus-
trating discussions centers on the
direction of rotation.
The following is a situation en-
countered when designing an on-
site generation facility for a large
commercialcomplex.Attheservice
entrance equipment, the incoming
utility-owned cubicle was marked
with anACB phase rotation, while
in the adjacent customer-owned
cubicle the phase rotation became
ABC. This system parameter was
displayed on the switchgear draw-
ings with a suitable hieroglyphic to
make the situation clear to anyone
Special Feature
A Practical Primer
for Paralleling Electric Systems
by David Charles
ESCO
2 NETA WORLD
interested in determining the phase rotation. What
follows is taken directly from actual drawings:
Fortunately, phase rotation only has two choices
— clockwise and counterclockwise. In a three-phase
system, phases are represented as electrically 120 de-
grees apart and named A, B, and C. These phases are
said to rotate in a counterclockwise direction. Their
sequence refers to the order the phases appear pass-
ing a stationary point of observation. For the phase
rotation or phase sequence ABC, phase B lags phase
A by 120 degrees, and phase C lags phase B by 120
degrees. For the alternative ACB, phase C lags phase
A by 120 degrees, and phase B lags phase C by 120
degrees.Atechnician can hook up a rotation meter and
determine from the meter if the electric system has a
clockwise or counterclockwise rotation. The technician
can then measure the generator and evaluate whether
the phase sequence or phase rotation of the generator
and the electric system are the same.
Matching phase sequence can not be be evaluated
solely by inspecting the appropriate physical connec-
tions at the various electric sources. Many engineering
professionals promote that correct phasing can be ac-
complished by carefully marking and testing power
cables during the installation process. This would
eliminate phase rotation or phase sequence errors
caused only by transitions during connection. Unfor-
tunately, too many opportunities exist for swapped
phases, incorrectly marked cables, and incorrectly
marked equipment from the manufacturer. As a case
in point, during a recent generator installation at an
industrial plant, measurements of the incoming-utility
phase rotation with a phase rotation meter found the
utility service’s phase sequence to beABC. The genera-
tor was started up, and the synchronizer brought the
two systems into what appeared to be parallel by the
synchroscope, but the generator tie breaker would not
close. While troubleshooting this issue, the voltages
across the tie breaker stabs were measured and were
determined to have potential between the respective
phases that appeared by the controls to be matched.
The Woodward SPM synchronizer and the synchro-
scope of the generator controls indicated that the two
sources were matched. The generator breaker was
tripped and locked out, and the generator tie breaker
was then closed which effectively back-fed the genera-
tor circuit. The phase rotation at the load side of the
generator breaker was measured. The phase rotation
was ABC. With the generator breaker still locked out,
the generator was started with the phase rotation mea-
sured ACB on the line side of the generator breaker.
The phase rotation of a generator, when received
from the manufacturer, is typically configured with
an ABC rotation. Evidently, the generator leads had
been incorrectly connected to the generator breaker
while in the factory.
When two or more electrical power sources are
paralleled to the same power distribution system,
the power sources must be synchronized correctly.
Yet predicting and designating the phase rotation in
a situation like this is problematic. The actual phase
rotation must be determined. Otherwise, when the
tie breaker is closed, power surges and mechanical
or electrical stresses will result. One system has the
potential of placing a dead short on the other. The
voltages between the two systems can also be twice
the peak operating voltage.
Each source being paralleled must be connected
so that all phases rotate in the same direction. If the
phase rotation is not the same, only one phase can be
synchronized. It helps to visualize this in the form of
a diagram, also found in Woodward:
Phase A of the generator matches phase A of the
electric system, but phase B and phase C of the respec-
tive systems do not match. Typically, synchronization
is accomplished with one potential transformer on
each system, but matching one phase does not bring
the systems into parallel. The phase rotation or phase
sequence of each system must match!
Winter 2004-2005 3
Typically, the second most confusing and misrep-
resented aspect of the paralleling process is phase
angle. Phase angle match refers to the phase relation-
ship between voltages of the systems to be paralleled.
Both the voltage magnitudes and the corresponding
voltage phases of the two systems must match to be
in synch with each other. More specifically, the voltage
wave forms should be within ± 10 degrees to avoid
heavy surge currents during paralleling. Again, a
diagram from Woodward tells the story much better
than words:
phases of the two systems to be paralleled, the line-to-
line potential to the other phases should approximate
the system voltage. For safety reasons, the meter to
be used for performing this measurement should be
rated for the voltage being measured.Additionally, do
not assume that using the secondary metering as an
alternative to measuring the actual potentials across
the open point is adequate. The Woodward SPM syn-
chronizer states that the source is in synch when the
lights are out on the synch scope. However, it is still
highly recommended that this voltage measurement
be performed. The single most important requirement
in the paralleling process is zero potential between
the corresponding phases to be connected on closing
the circuit.
Having now obtained a basic knowledge of the
technical issues involved in paralleling two electric
systems, it is apparent that no errors of judgment can
be permitted when commissioning circuitry for par-
alleling two electrical systems. Never disconnect or
disable applicable protective relaying when connect-
ing two sources in parallel. In fact, don’t even try to
close the connecting device without being confident
the protective relaying will operate. Make testing
and verifying the protective relay operation a prior-
ity before closing the device as part of the paralleling
process. Many utilities and industrial users will hire an
independent testing firm to test protective relaying as
part of the commissioning process of new facilities to
avoid the bias of those involved with the design and
construction effort.
Many opportunities exist for a nuisance trip in the
process of bringing a new generator installation on
line. Further, the ultimate user of the electrical energy
typically does not tolerate more than one outage for
accomplishing a tie in to their system. This results in
a temptation to lift the trip circuit of the protective
device. This is not recommended. The risk of serious
damage or potential electrical flashover as a result is
too great. Electrical surges have resulted in electrical
fires during the commissioning process. The typical
cause of the problem is that the protective relaying was
disabled or not allowed to operate. If outages cannot
be tolerated, the start-up process should be resched-
uled for a period when an outage can be tolerated.
A final word with respect to commissioning ac-
tivities associated with parallel generation activities:
make certain the shorting screws are removed from the
currrent transformer blocks and all fuses are restored
to their respective holders prior to performing opera-
tional testing. You would be surprised to know how
many times attempts to parallel systems have failed
due to the synchronizing potential transformer fuse
having been removed and not reinstalled.
For this diagram, the waveforms represent the same
phase of each system – in this case the generator and
the bus voltage. The generator voltage is lagging the
bus voltage by about 120 degrees, and attempting to
parallel these electrical sources at this point might
damage the generator. In reality, the bus or utility
source would pull the generator into synch once the
breaker is closed. Unfortunately, the generator shaft
might turn 120 degrees relative to the engine shaft
in the process. For a synchronous generator, phase
matching is usually accomplished by controlling the
speed of the oncoming generator’s prime mover once
the frequencies of the two systems are nearly matched.
Note that there are many documented cases of damage
caused by failure to match phase angles.
Amunicipal utility was generating at 480 volts and
hadanoptionofsteppinguptothedistributionvoltage
of 4160 volts through one tie breaker or paralleling a
12.5-kilovolt utility source with another step-up trans-
former and tie breaker. Typically, the generator speed
is adjusted to enable the systems to parallel. The utility
personnel could parallel to one source or the other,
but they could never get the generators paralleled to
both sources, simultaneously. Through investigation,
it was determined that one step-up transformer was a
delta-delta connection and the other was a delta-wye
connection. This resulted in a 30-degree phase shift
which could not be resolved through generator speed
adjustment. The ultimate solution in this case was to
replace one of the transformers, thus enabling the util-
ity to feed both buses simultaneously.
Akey measurement for paralleling two electric sys-
tems is the potential difference between the respective
phases. No significant potential must exist between
what are thought to be the same phases of each sys-
tem to be connected together. Further, if the measure-
ments yield near-zero potential between the respective
4 NETA WORLD
In summary, for two systems to be synchronized
and operated in parallel, five conditions must be
matched:
• Number of phases in each system
• Direction of rotation of these phases
• Voltage amplitudes of the two systems
• Frequencies of the two systems
• Phase angle of the voltage of the two systems.
The number of phases, voltage level, and frequency
are established by long-standing practice and easily
addressed through design and field measurement.
Further, each source being paralleled must be con-
nected so that all phases rotate in the same direction,
and the voltage waveforms for each electrical source
must be within a minimum of ± 10 degrees. This re-
quires that the phase rotation and phase angles be
verified during the commissioning process. Finally,
safety should always be considered during commis-
sioning activities. Test equipment should be rated for
the voltages being measured. Additionally, the pro-
tective relays associated with the system should be
verified as operable and functioning prior to actually
tying the systems together.
References
1. Woodward Governor Company, 2004, “Governing
Fundamentals and Power Management,” Woodward
Reference Manual 26260.
David Charles is a professional engineer in electrical engineer-
ing. He is also a Senior Project Manager at ESCO Energy Services
Company with over 20 years of experience in energy projects for
industrial, commercial, and utility clients. His project experience
includes over 200 megawatts of turnkey generation facilities, trans-
mission and distribution line design and construction, substations,
SCADA systems, metering systems, and protective relaying and
control systems. He also has extensive experience in fault current
and coordination studies, arc flash analysis, and substation equip-
ment testing and commissioning.

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A practical primer for paralleling electric systems

  • 1. Winter 2004-2005 1 T he time-worn method of paralleling two electrical systems by con- necting them and throwing the switch can be improved upon by application of a little practical knowledge. The consequences of uncontrolled releases of electrical energy resulting from connecting two unsynchronized systems is adequate incentive to adopt a more rigorous strategy than throwing the switch and hoping it works. This article pro- vides suggestions for improving the odds of success when connecting two electrical systems. Included is an introduction to the parameters of synchronization which must be considered before paralleling two electri- cal systems. The reader can gain a broader understanding of the often- misunderstood terms of phase rotation and phase sequence. Additionally, a few real-life examples supplement the technical arguments and provide a greater understanding. Woodward defines synchronization as the matching of the output-volt- age waveform of one ac electrical generator with the voltage waveform of another ac electrical system. For two systems to be synchronized, five conditions must be matched: • Number of phases in each system • Direction of rotation of these phases • Voltage amplitudes of the two systems • Frequencies of the two systems • Phase angle of the voltage of the two systems. The number of phases, voltage level, and frequency are established by long-standing practice. Electrical power is typically either single-phase or three-phase, and voltage magnitudes are determined by utility energy providers and equipment suppliers. Frequency in this country is fixed at 60 hertz. These three criteria for paralleling are, for the most part, taken for granted. However, one of the most confusing and frus- trating discussions centers on the direction of rotation. The following is a situation en- countered when designing an on- site generation facility for a large commercialcomplex.Attheservice entrance equipment, the incoming utility-owned cubicle was marked with anACB phase rotation, while in the adjacent customer-owned cubicle the phase rotation became ABC. This system parameter was displayed on the switchgear draw- ings with a suitable hieroglyphic to make the situation clear to anyone Special Feature A Practical Primer for Paralleling Electric Systems by David Charles ESCO
  • 2. 2 NETA WORLD interested in determining the phase rotation. What follows is taken directly from actual drawings: Fortunately, phase rotation only has two choices — clockwise and counterclockwise. In a three-phase system, phases are represented as electrically 120 de- grees apart and named A, B, and C. These phases are said to rotate in a counterclockwise direction. Their sequence refers to the order the phases appear pass- ing a stationary point of observation. For the phase rotation or phase sequence ABC, phase B lags phase A by 120 degrees, and phase C lags phase B by 120 degrees. For the alternative ACB, phase C lags phase A by 120 degrees, and phase B lags phase C by 120 degrees.Atechnician can hook up a rotation meter and determine from the meter if the electric system has a clockwise or counterclockwise rotation. The technician can then measure the generator and evaluate whether the phase sequence or phase rotation of the generator and the electric system are the same. Matching phase sequence can not be be evaluated solely by inspecting the appropriate physical connec- tions at the various electric sources. Many engineering professionals promote that correct phasing can be ac- complished by carefully marking and testing power cables during the installation process. This would eliminate phase rotation or phase sequence errors caused only by transitions during connection. Unfor- tunately, too many opportunities exist for swapped phases, incorrectly marked cables, and incorrectly marked equipment from the manufacturer. As a case in point, during a recent generator installation at an industrial plant, measurements of the incoming-utility phase rotation with a phase rotation meter found the utility service’s phase sequence to beABC. The genera- tor was started up, and the synchronizer brought the two systems into what appeared to be parallel by the synchroscope, but the generator tie breaker would not close. While troubleshooting this issue, the voltages across the tie breaker stabs were measured and were determined to have potential between the respective phases that appeared by the controls to be matched. The Woodward SPM synchronizer and the synchro- scope of the generator controls indicated that the two sources were matched. The generator breaker was tripped and locked out, and the generator tie breaker was then closed which effectively back-fed the genera- tor circuit. The phase rotation at the load side of the generator breaker was measured. The phase rotation was ABC. With the generator breaker still locked out, the generator was started with the phase rotation mea- sured ACB on the line side of the generator breaker. The phase rotation of a generator, when received from the manufacturer, is typically configured with an ABC rotation. Evidently, the generator leads had been incorrectly connected to the generator breaker while in the factory. When two or more electrical power sources are paralleled to the same power distribution system, the power sources must be synchronized correctly. Yet predicting and designating the phase rotation in a situation like this is problematic. The actual phase rotation must be determined. Otherwise, when the tie breaker is closed, power surges and mechanical or electrical stresses will result. One system has the potential of placing a dead short on the other. The voltages between the two systems can also be twice the peak operating voltage. Each source being paralleled must be connected so that all phases rotate in the same direction. If the phase rotation is not the same, only one phase can be synchronized. It helps to visualize this in the form of a diagram, also found in Woodward: Phase A of the generator matches phase A of the electric system, but phase B and phase C of the respec- tive systems do not match. Typically, synchronization is accomplished with one potential transformer on each system, but matching one phase does not bring the systems into parallel. The phase rotation or phase sequence of each system must match!
  • 3. Winter 2004-2005 3 Typically, the second most confusing and misrep- resented aspect of the paralleling process is phase angle. Phase angle match refers to the phase relation- ship between voltages of the systems to be paralleled. Both the voltage magnitudes and the corresponding voltage phases of the two systems must match to be in synch with each other. More specifically, the voltage wave forms should be within ± 10 degrees to avoid heavy surge currents during paralleling. Again, a diagram from Woodward tells the story much better than words: phases of the two systems to be paralleled, the line-to- line potential to the other phases should approximate the system voltage. For safety reasons, the meter to be used for performing this measurement should be rated for the voltage being measured.Additionally, do not assume that using the secondary metering as an alternative to measuring the actual potentials across the open point is adequate. The Woodward SPM syn- chronizer states that the source is in synch when the lights are out on the synch scope. However, it is still highly recommended that this voltage measurement be performed. The single most important requirement in the paralleling process is zero potential between the corresponding phases to be connected on closing the circuit. Having now obtained a basic knowledge of the technical issues involved in paralleling two electric systems, it is apparent that no errors of judgment can be permitted when commissioning circuitry for par- alleling two electrical systems. Never disconnect or disable applicable protective relaying when connect- ing two sources in parallel. In fact, don’t even try to close the connecting device without being confident the protective relaying will operate. Make testing and verifying the protective relay operation a prior- ity before closing the device as part of the paralleling process. Many utilities and industrial users will hire an independent testing firm to test protective relaying as part of the commissioning process of new facilities to avoid the bias of those involved with the design and construction effort. Many opportunities exist for a nuisance trip in the process of bringing a new generator installation on line. Further, the ultimate user of the electrical energy typically does not tolerate more than one outage for accomplishing a tie in to their system. This results in a temptation to lift the trip circuit of the protective device. This is not recommended. The risk of serious damage or potential electrical flashover as a result is too great. Electrical surges have resulted in electrical fires during the commissioning process. The typical cause of the problem is that the protective relaying was disabled or not allowed to operate. If outages cannot be tolerated, the start-up process should be resched- uled for a period when an outage can be tolerated. A final word with respect to commissioning ac- tivities associated with parallel generation activities: make certain the shorting screws are removed from the currrent transformer blocks and all fuses are restored to their respective holders prior to performing opera- tional testing. You would be surprised to know how many times attempts to parallel systems have failed due to the synchronizing potential transformer fuse having been removed and not reinstalled. For this diagram, the waveforms represent the same phase of each system – in this case the generator and the bus voltage. The generator voltage is lagging the bus voltage by about 120 degrees, and attempting to parallel these electrical sources at this point might damage the generator. In reality, the bus or utility source would pull the generator into synch once the breaker is closed. Unfortunately, the generator shaft might turn 120 degrees relative to the engine shaft in the process. For a synchronous generator, phase matching is usually accomplished by controlling the speed of the oncoming generator’s prime mover once the frequencies of the two systems are nearly matched. Note that there are many documented cases of damage caused by failure to match phase angles. Amunicipal utility was generating at 480 volts and hadanoptionofsteppinguptothedistributionvoltage of 4160 volts through one tie breaker or paralleling a 12.5-kilovolt utility source with another step-up trans- former and tie breaker. Typically, the generator speed is adjusted to enable the systems to parallel. The utility personnel could parallel to one source or the other, but they could never get the generators paralleled to both sources, simultaneously. Through investigation, it was determined that one step-up transformer was a delta-delta connection and the other was a delta-wye connection. This resulted in a 30-degree phase shift which could not be resolved through generator speed adjustment. The ultimate solution in this case was to replace one of the transformers, thus enabling the util- ity to feed both buses simultaneously. Akey measurement for paralleling two electric sys- tems is the potential difference between the respective phases. No significant potential must exist between what are thought to be the same phases of each sys- tem to be connected together. Further, if the measure- ments yield near-zero potential between the respective
  • 4. 4 NETA WORLD In summary, for two systems to be synchronized and operated in parallel, five conditions must be matched: • Number of phases in each system • Direction of rotation of these phases • Voltage amplitudes of the two systems • Frequencies of the two systems • Phase angle of the voltage of the two systems. The number of phases, voltage level, and frequency are established by long-standing practice and easily addressed through design and field measurement. Further, each source being paralleled must be con- nected so that all phases rotate in the same direction, and the voltage waveforms for each electrical source must be within a minimum of ± 10 degrees. This re- quires that the phase rotation and phase angles be verified during the commissioning process. Finally, safety should always be considered during commis- sioning activities. Test equipment should be rated for the voltages being measured. Additionally, the pro- tective relays associated with the system should be verified as operable and functioning prior to actually tying the systems together. References 1. Woodward Governor Company, 2004, “Governing Fundamentals and Power Management,” Woodward Reference Manual 26260. David Charles is a professional engineer in electrical engineer- ing. He is also a Senior Project Manager at ESCO Energy Services Company with over 20 years of experience in energy projects for industrial, commercial, and utility clients. His project experience includes over 200 megawatts of turnkey generation facilities, trans- mission and distribution line design and construction, substations, SCADA systems, metering systems, and protective relaying and control systems. He also has extensive experience in fault current and coordination studies, arc flash analysis, and substation equip- ment testing and commissioning.