https://irjet.net/archives/V4/i7/IRJET-V4I7555.pdf

1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 04 Issue: 07 | July -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 2734
RASPBERRY PI BASED INDUSTRIAL PROCESS MONITORING OVER
ANDROID AND CONTROLLING THROUGH ZIGBEE
VIVEK N. CHAVAN, Prof. M.D. JAKHETE
M.E Student, Department of Digital Electronics Engineering, G.H.R.I.E.M, Jalgaon, Maharashtra, India
Professor, Department of Digital Electronics Engineering, G.H.R.I.E.M, Jalgaon, Maharashtra, India
---------------------------------------------------------------------***---------------------------------------------------------------------
Abstract - This system proposes advance system for
industrial parameter monitoring using Raspberry Pi. The
parameters that are track are light intensity, temperature,
level of any fluid. In this project we can use two modules that
are called master module and slave module. Master module
includes the Raspberry pi module which is heart of the system
and slave module includes PIC controller(PeripheralInterface
Controller) as a main part. ZigBee is using both sides of the
project as a transceiver. The design of the embedded board
includes the interfacing of different sensors to slaveboardand
connecting that slave to a master board through ZigBee
module. All the monitoring parameters we can observe on our
android mobile phone which is one type of human machine
interface (HMI) display. The main objective of this projectisto
maintain all the parameters values in order to produce good
quality of the products.
Key Words: Raspberry Pi, ZigBee, Android,HumanMachine
Interface (HMI), Peripheral Interface Controller (PIC),
Master Module, Slave Module, Sensors.
1. INTRODUCTION
This system is a embedded base system. The design of the
embedded board includestheinterfacingofdifferentsensors
to slave and connecting those slaves to a master board
through ZigBee. The hardware design is done with the
surface mount devices (SMD) on a double layer printed
circuit board (PCB) to reduced the size and improve the
power efficiency. The master and slave boards use PIC
16F4877A Microcontroller, LM35 and LDR Sensors, Float
level sensor, ZigBee, Bluetooth Model, Buzzer, Relay, LCD
display etc. all these are the components whichweareuse in
this project. This system uses a one master module and one
or more than one slave module. That is you can control
number of plants in your industries while sitting in your
server station. This feature increases more scope to this
project because only one master module can control the
many of the slave modules at the reliablecostandlesspower
consumption. Also this project can help to increase the
productivity of the industry by accurately controlling and
monitoring of all the parameters in the industries with low
power consumption.
2. THE SYSTEM
As shown in the figures 1 and 2 the block diagram of master
module and slave module connects the various types of
components. In order to reduce man power and saving of
money, here the system provides easy automation solution
using embedded board. The proposed system gets all the
information of setting parameters like temperature, liquid
level, and light intensity through the data base of Raspberry
Pi. All the sensors in the system are connected to the PIC
microcontroller. The PIC stored all the set values in its
memory and continuously compares these values with the
output values of the sensors and send this information
towards the BT- module which shows all theliveparameters
on our android mobile phone. If the values which we are set
are continuously increasing then PIC sends a signal to the
Driver and driver provides sufficient current and voltage to
the relay to turn ON and this relay OFF the System.
Fig 1: Block diagram of Master Module

2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 04 Issue: 07 | July -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 2735
Fig 2: Block diagram of Slave Module
3. HARDWARE OF THE SYSTEM
Figure 3 and 4 shows the hardware of the system which
includes master board and slave board.
Fig 3: Block diagram of Master Board
Fig 4: Block diagram of Slave Board
4. RESULT
We can observe the following types of resultswhenpoweris
provided to the system. all the below figure shows the
different types of output to the system.
Fig 5: Initial Conditions of system

3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 04 Issue: 07 | July -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 2736
Fig 6: Set the Parameters Values
Fig 7: Snap shot Showing Live parameters in
industry
Figure 8 shows that the water level is up hence motor relay
is OFF and temperature is below set point hence heater is
ON.
Fig 8: Observation on board
5. CONCLUSION
In this project work we are completed all the work and can
able to run the system. Both boards master and slave work
properly also can efficiently provides the output of the
system. All the parameters are control and monitor using
this system. hence this system can provide complete
automation with very low power consumption and lowcost.
This system is acts similar to the SCADA system.
REFERENCES
[1] Ms. Sejal V. Gawande, Dr. Prashant R. Deshmukh”
Raspberry pi technology” International Journal of
Advanced Research in Computer ScienceandSoftware
Engineering Volume 5, Issue 4,April2015.
[2] Ahmed Elshafee, Karim AlaaHamed, "Design and
Implementation of a Wi-Fi based Home Automation
System”,International Journal of Computer, Electrical
Automation, Control and Information Engineering
Vol:6,No:8,2012,pp 1074 - 1080.
[3] Shaijupaul, Ashlin Anthony, Aswathy B, ''Android
based Home Automation Using Raspberry Pi, IJCAT -
International Journal of Computing and Technology,
Volume 1,Issue 1, February 2014, pp143-147.
[4] ShizhuangLin; JingyuLiu; YanjunFang; Wuhan
Univ.,Wuhan” ZigBee Based WirelessSensorNetworks
and Its Applications in Industrial” ,IEEE International
Conference on Automation and Logistics18-
21Aug.2007Pg1979-1983.
[5] Matt Richardson and Shawn Wallace, Getting
Started with Raspberry Pi. United States of America:
O'Reilly Media, 2013.
[6] Raspberry Pi,
http://en.wikipedia.orglwiki/Raspberry]i
[7] Raspberry Pi Foundation,
http://www.raspberry.org