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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 07 Issue: 01 | Jan 2020 www.irjet.net p-ISSN: 2395-0072
© 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1303
To Compare the Compressive Strength of OPC 43 RHA and
PPC Concrete
Reeta joshi1, Tushar pundir2
1Assistant Professor, Dept. of Civil Engineering, Roorkee College of Engineering, Uttarakhand, India
2Assistant Professor, Dept. of Civil Engineering, Roorkee College of Engineering, Uttarakhand, India
---------------------------------------------------------------------***----------------------------------------------------------------------
Abstract - In the present investigation an attempt is made to compare various compressive strength of cement mortar cubes.
Mathematical models were elaborated to predict thestrengthofmortarcubes with10%replacementofricehuskash.Thestrength
of cubes with different types of cement (OPC, PPC) after 3,7,28 and 28 days curing and have been analysed to evaluate theeffectof
addition content, the time of curing and the type of cement on the changes in compressive strength.. The analysis showed that
mortar cubes with RHA is characterized by advantageous applicable qualities. The investigation revealed that use of waste
materials like fly ash, micro silica, rice husk ash and ground granulated blast furnace slag, which are otherwise hazardous to the
environment may be used as a partial replacement of cement, leading to economyand inadditionbyutilizingthe industrialwastes
in a useful manner the environmental pollution is also reduced to a great extent. The optimized R.H.A by controlled burn or
grinding has been used as a pozzolanic materials in cement and concrete using it provides several advantages such as improved
strength and durability properties and the R.H.A greatly reduced the environmental pollution related to the disposal of waste
materials and to reduced co2 emission up to now research has been done to investigate the use of R.H.Aassupplementarymaterial
in cement and concrete production the main objective of this work is to study the suitability of the rice husk ash as a pozzolonic
materials for cement replacement in concrete .however it is expected that that the use of rice husk ash in a concrete improve in
strength properties of concrete also it is an attempt made to developed the concrete using rice husk ash as a source materials for
partial replacement of cement which satisfies the structural properties of concrete like compressive strength
Key Words: pozzolanic, concrete, R.H.A, materials, cement
1. INTRODUCTION
The greatest challenge before the constructionindustryis toservethetwopressingneedsofhumansocietynamelythe
protection of the environment and meeting the infrastructure requirement of our growing population and consequentially
needs of industrialization and urbanization in the past. The concrete industry has met these needs very well. However for a
variety of reasons, the situation has been changed now.
Concrete is one of the most widely used constructionmaterial itisusuallyassociatedwithPortlandcementasthemain
component for making concrete. The demand for concrete as a construction material isontheincreaseditisestimated thatthe
production of cement will increased from about from 1.5 billion tons in 1995 to 4.2 billion tons in 2013
The increasing demand for cement concrete is met by partial cement replacement substantial energy and cost saving
can result when industrial by products are used as admixture in concrete is known to impart significant improvements in
workability and durability the use of by products isanenvironmental friendlymethod ofdisposal oflargequantitiesofmaterial
that would otherwise pollute land water and air .the current cement production rate of the world which is approximately 1,2
billon tons/year ,is expected to growth which is about 4 billion tons/year by 2013
Most of the increased in cement demand will be met by the use of supplementary cementing material as each ton of
Portland cement clinker production is associated with a similar amount of co2 emission rise husk an agricultural waste
constitute about one fifth of 300 million ton of rice produced annually in the world by burning the ricehusk under a controlled
temperature and atmosphere a highly reactive rice ash is obtained infacttheashconsistsofNoncrystallinesilica andproduces
similar effects in concrete as silica fume however unlike silica fume the particle of rice husk ash possess a cellular structurein
this century the utilization of rice husk ash (RHA) as cement replacement is new trend in concrete technology disposal of the
husks is big problem and open heap burning is not acceptableon environmental groundandsothemajorityofhusk iscurrently
going into land fill the disposal of rice husk create environmental problem that leads to idea of substituting RHA for silica in
cement manufactured the content of silica in the ash is about 92-97% .researches had shown that small amount of filler have
always been acceptable as cement replacement what more if the filler have the pozzolonic properties in which it will not only
impart technical advantages to the resulting concrete but also enable larger quantise of cement replacement to be achieved
there are many advantages in using pozzolons in concrete and they are; improved workability at low replacement levels and
pozzolons of low carbon content reduced bleeding and segregation low heat of hydration lower creep and shrinkage high
segregation low heat of hydration lower creep and shrinkage high resistance to chemical attack at later ages (due to lower
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 07 Issue: 01 | Jan 2020 www.irjet.net p-ISSN: 2395-0072
© 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1304
permeability and less calcium hydroxide available for reaction and low diffusion rate of chloride ions resulting in a higher
resistance to corrosion of steel in concrete.
Rice is heavy staple in the world market as far as food is concerned it is the second largest amount of any grain
produced in the world the first largest is corn but is produced fir alternative reasons as Opposed to rice which is produced
primarily for consumption in the world .the following table from the Hwang and Chandra as article “the use of ricehusk ash in
concrete” shows the amount of rice cultivated and the significant amount if rice husk accumulatedacrosstheworldabout20%
of a dried rice paddy is made up the rice husk .The current world productionofricepaddyisaround500milliontons andhence
100 million tons of rice husk are produced .china and India are top producers of rice paddy ,but most all other countries
referenced in this table are in south- east and east Asia
Table 2.1 world production rate for rice paddy and rice husk million metric tons)
COUNTRY RICE PADDY RICE HUSK
Bangladesh 27 5.4
Brazil 9 1.8
Burma 13 2.6
China 180 36
India 110 22
Indonesia 45 9
Japan 13 2.6
Korea 9 1.8
Philippines 9 1.8
Taiwan 14 2.8
Thailand 20 4
Us 7 1.4
Vietnam 18 3.6
Others 26 5.2
Total 500 100
The next table shows the consumption of rice by the world population it was compiled by the united state department of
agriculture in 2003-2004 .it shows the demand of rice production the world necessity for rice consumption fuels the need to
keep production rice at such a large scale
Table 2.2 world rice consumption
COUNTRY METRICTON
China 135
India 125
Egypt 39
Indonesia 37
Bangladesh 26
Brazil 24
Vietnam 18
Thailand 10
Myanmar 10
Philippines 9
Japan 8.7
Mexico 7.3
South Korea 5
United state 3.9
Malaysia 2.7
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 07 Issue: 01 | Jan 2020 www.irjet.net p-ISSN: 2395-0072
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1 DISPOSAL
Disposal of rice husk ash is important issue in these countries which cultivate large quantities if rice .rice husk has a very low
nutritional value and as take very long to decompose are not. Appropriate for compositing or manure .therefore the 100
millions tons of rice husk produced globally begins to impact the environmentif notdisposedofproperly.one effectivemethod
used today to rid the planet if rice husk clay products that are used in daily life burning the rice husk is an efficient way to
dispose of the rice cultivation by product while production other use full goods after the kilns have been fired using rice husk
the ash still remains .as the production rate of rice husk ash is about 20% of the dried rice husk the amount of RHA generated
yearly is about 20 million tons world wide
SCOPE, IMPORTANCE AND PROPERTIES OF RHA
Scope and importance
To increase the strength and workability of on Concrete
 RHA is good and cost effective alternative.
 It is more beneficial technology in utilization of RHA, which otherwise might be disposal issues
 This RHAC reduces the co2 emission
 The addition of RHA to a concrete mixture has been increase corrosion resistance.
 RHAC reduces the self weight.
PROPERTIES OF RHA
Rice Husk Ash is a pozzolonic material it is having different physical and chemical properties
Table 5.1. physical properties
PARTICULARS PROPERTIES
Colour Grey
Shape texture Irregular
Mineralogy Non crystalline
Particle size <45 micron
Odour Odourless
Appearance Very fine
Table 5.2 chemical properties
ELEMENT AMOUNT%
Silica(so2) 80-90%
Alumina 1-2.5%
Ferric oxide 0.5%
Titanium dioxide Nil
Calcium oxide 1-2%
Magnesium oxide 0.5-2.0%
Sodium oxide o.2-0.5%
Potash 0.2%
2. EXPERIMENTAL WORK AND METHODOLOGY
EXPERIMENTAL WORK
The aim of experimental work is to study the properties of rice husk ash. Considering the test result of partial replacement of
RHA.
3. Methodology
The objective of this work is to study the suitability of the rice husk ash as a pozzolanic material for cement replacement in
concrete .however it is expected that the use of rice husk ash in concrete improve the strength properties of concrete .alsoitis
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
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attempt made to develop the concrete using rice husk ash as a material for partial replacement of cement which satisfied the
various structural properties of concrete like compressive strength
 Sieve analysis
 Type of curing
 Compressive strength test
Locally available coarse aggregates containing a maximum of 20mm 12mm and minimum of 7mm units were used .the
aggregates were of good quality and contained well graded cubical shaped units
MIX DESIGN AND PROPERTION
In this experimental work M30 grade concrete of ratio1:2:4 are used .the replacement of RHA used here is 10% of weight of
concrete
(a) 1. Cement In this experiment 43 grade ordinary Portland cement (OPC) with brandnameultra techwasusedforall concrete
mixes. The cement used was fresh and without any lumps IS 8112 The specific gravity of cement was found to be 3.15.
COARSE AGGEREGATE
Which helped in workability of the mass .aggregates at surfacedrystatewereusedinmakingofconcrete.thespecificgravityof
aggregates was found to be 2.68 and water absorption was found to be 2.91%
Determination of specific gravity and water absorption of coarse aggregate
s.no description Sample(gm)
1 Weight of sample 1000
2 Weight of sample+sample+water(A) 1518
3 Weight of vassel +water(B) 1158
4 Weight of saturated and surface dry sample(C) 564
5 Weight of oven dry sample(D) 548
6 Specific gravity 2.68
7 Water absorption (C-D)/D)*100 (%) 2.91
SPECIFIC GRAVITY OF COARSE AGGREGATE=D/C-(A-B)
= 548/564-(1518-1158)=2.68
SIEVE ANALYSIS FOR COARSE AGGREGATE FIGURE
Fine aggeregate
Locally available sand in dry state was used as fine aggregate. Fine aggregate was purchased which satisfied the required
properties of fine aggregate required for experimental work and the sand conforms as per the specifications of IS 3812 (part
I).the specific gravity of fine aggregate found to be 2.55
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
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Determination of specific gravity and water absorption of fine aggregate
s.no Description Sample(gm)
1 Weight of sample 500
2 Weight of sample+sample+water(A) 1268
3 Weight of vassel +water(B) 933
4 Weight of saturated and surface dry sample(C) 535
5 Weight of oven dry sample(D) 510
6 Specific gravity 2.55
7 Water absorption (C-D)/D)*100 (%) 4.91
SPECIFIC GRAVITY OF COARSE AGGREGATE=D/C-(A-B)
=510/535-(1268-933)
=2.55
MANUFACTURE OF FRESH CONCRETE AND CASTING
Cubical moulds were first prepared for the compressive strength of the150X150mm standardmouldsweretaken formaking
of concrete. The weighing of the ingredient viz .,RHA, cement ,fine aggregate ,coarse aggregate .this came under
recommendation in order to avoid any mix proportioning of the ingredient ,an outcome that would deem the concrete mix
design to differ if the contents were mistakenly added concrete mix design to differ if the contents were mistakenly added
CURING OF TEST SPECIMENS
After casting the test specimens were given 24 hours rest. The cubeswithmouldswere liftundisturbedinthelaboratoryunder
ambient conditions the cubes were then cured in the curing tank fullyimmersedunderwaterbath.thespecimens wascuredto
28 days .After then the specimens were one put to testing in the compression testing machine
COMPRESSIVE STRENGTH TEST
The cubes were tested at an age of 3,7and 28 days .The compressive strength test was made using CTM (compression testing
machine)
CALCULATION: table shows the material required for cube 150x150x150mm using code 10262:2009
B-1 STIPLULATIONS FOR PROPORTIONING
(a) Grade Designation :M30
(b) Type of cement :OPC 43 conforming to IS 8112
(c) Types of mineral admixture :fly ash conforming to IS 3812(part 1)
(d) Maximum nominal size of aggregate:20mm
(e) Minimum cement content :320kg/m3
(f) Maximum water-cement ratio:0.45
(g) Workability: 100mm(slump)
(h) Exposure condition :severe(for reinforced concrete)
(i) Method of concrete placing : pumping
(j) Degree of supervision :good
(k) Types of aggregate :crushed angular aggregate
(l) Maximum cement (opc)content :450kg/m3
(m) chemical admixture type : super plasticizer
B-2 TEST DATA FOR MATERIALS
(b) cement used: opc 43 grade conforming to IS 8112
(c) specific gravity of cement :3.15
(d) fly ash :conforming to IS 3812(part I)
(e) specific gravity of fly ash :2.2
(f) chemical admixture :super plasticizer conforming to IS 9103
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
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(g) specific gravity of coarse aggregate :2.68
(h) specific gravity of fine aggregate:2.55
(i) water absorption coarse aggregate:0.5
(j) water absorption of fine aggregate : 1.0 percent
(k) free (surface) moisture coarse aggregate :nil
(l) free (surface) moisture fine aggregate : nil
B-3 TARGET STRENGTH FOR MIX PROPORTIONING
fck =f+1.65s
Where
f= target average compressive strength at 28 days
fck= characteristics compressive strength at 28days, and
s= standard deviation
from, table 1 standard Deviation, s=5N/mm2
therefore ,target strength=30+1.65x5=38.25N/mm
B-4 SELECTION OF WATER CEMENT RATIO
From table 5 of IS 456, maximum water cement ratio (see note under 4.1) =0.5
Based on experience. Adopt water-cement ratio as 0.42
0.40<0.45, hence, ok
B-5 SELECTION OF WATER CONTENT
From table 2, maximum water content
For 12.5mm aggregate =202.5litre (for 25to50mm slump range)
Estimated water content for 100mm slump=202.5(6/100) x 202.5=214.65litre
As super plasticizer is used .the water content can he reduced up 30 percent
Based on trials with super plasticizer water content reduction of 29 percent has been achieved. Hence, the arrived water
content =214.65x 0.71=152.40litre
B-6 CALCULATION OF CEMENT AND RICE HUSK ASH CONTENT
Water-cement ratio (see note under 401)=0.42
Cementious materials (cement +rice husk ash) content=152.40/0.42=362.86/kg/m3
Content for ‘severe’ exposure conditions= 320kg/m3
362.86kg/m3>320kg/m3, hence o.k
Now .to proportion a mix containing fly ash the following steps are suggested:
(a) decide the percentage fly ash to be used based on project requirement and quality of materials
(b) in certain situations increase in cementious materials content may be warranted, the decision on increased in
cementious material content and its percentage may be used on experience and trial
NOTE- this illustrative example is with increase of 10 percent cementious materials content
Cementious materials content=362.86x1.10=399.146kg/m3
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 07 Issue: 01 | Jan 2020 www.irjet.net p-ISSN: 2395-0072
© 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1309
Water content=152.40kg/m3
Fly ash @ 10% of total cementious material constant=385x10%=38.5
Cement OPC =399.146-38.5=360.646 kg/m3
Saving of cement while using fly ash =362.86-360.646=2.214
Fly ash being utilized =39.9kg/m3
B-7 PROPORTION OF VOLUME OF COARSE AGGREGATE AND FINE AGGREGATE CONTENT
Volume of coarse aggregate corresponding to 12.5nn size aggregate and fine aggregate (zone I) for water-cement ratio of
0.50=0.60
In the present case water –cement ratio is 0.40 a
Therefore. Volume of coarse aggregate is required (0 be increased to decrease the line aggregatecontent.Asthe water-cement
ratio is lower by 0.10. The proportion of volume of coarse aggregate is increased by0.02 (at the rateof-/+0.01forevery+-0.05
change in water –cement ratio), therefore .corrected proportion of volume of course aggregate for the water-cement ratio of
0.40=0.62
NOTE- in case the coarse aggregate is not angular one .then also volume: of coarse aggregate may be required to be increase
suitability based on experience for pumpable concrete these values should be reduced by 10%
Therefore, volume of coarse aggregate=0.60
Volume of fine aggregate content=1-0.60=0.40
B-8 MIX CALCULATIONS
The mix calculations per unit volume of concrete shall be follows:
a) volume of concrete=1m3
b) volume of concrete=mass of cement/specific gravity of cement x1/1000=559.24/3.15x1/1000=0.114m3
c) volume of fly ash=mass of fly ash/specific gravity of fly ash x1/1000=(39.9/1/1000=0.39m3
d) volume of water=mass of water/specific gravity of water x 1/1000=(140/1)x1/1000=0.152m3
e) volume of chemical admixture= mass of admixture/specific gravity of admixture
x1/10007/1.145x1/1000=0.007m3
f) volume of all in aggregate=[a-(b+c+d+e)]=1-(0.144+0.039+0.152+0.007)=0.668m3
g) mass of coarse aggregate=f x volume of coarse aggregate x specific gravity of coarse aggregate
x1000=0.668x0.40x2.68x1000=716kg
h) mass of fine aggregate= fx volume of fine aggregate x specific gravity of fine aggregate
x1000=0.688x0.40x2.55x1000=681kg
1m3=0.03325m2
=0.034
B-9 MIX PROPORTIONS FOR TRIAL NUMBER
a) Cement= 399.146x0.034=13.57kg/m3
b) Rise husk ash=39.9x0.034=1.356kg/m3
c) Water =152.40x0.034=5.18kg/m3
d) Fine aggregate =681x0.034=23.154kg/m3
e) Coarse aggregate=716x0.034=24..344kg/m3
f) Chemical admixture=7.7 x0.034=0.26kg /m3
g) Water-cement –ratio=0.42
Table 6.1 material used in making cube
MATERIAL WEIGHT(KG/M3)
Cement 13.57
Water 5.18
Fine aggregate 23.154
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
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Coarse aggregate 24.344
Chemical admixture 0.26
Water/cement ratio 0.43
Table 6.2 material used in making cube
MATERIAL WEIGHT(KG/M3)
Cement 12.22
Ash 1.356
Water 5.18
Fine aggregate 23.154
Coarse aggregate 24.344
Chemical admixture 0.26
Water/cement ratio 0.43
CALCULATION FOR PPC
B-1STIPLULATIONS FOR PROPORTIONING
(a) Grade Designation :M30
(b) Type of cement :PPC conforming to IS 8112
(c) Types of mineral admixture :fly ash conforming to IS 3812(part 1)
(d) Maximum nominal size of aggregate:20mm
(e) Minimum cement content :320kg/m3
(f) Maximum water-cement ratio:0.45
(g) Workability: 100mm(slump)
(h) Exposure condition :severe(for reinforced concrete)
(i) Method of concrete placing : pumping
(j) Degree of supervision :good
(k) Types of aggregate :crushed angular aggregate
(l) Maximum cement (opc)content :450kg/m3
(m) chemical admixture type : super plasticizer
TEST DATA FOR MATERIALS
(a) cement used: PPC gradeM30conforming to IS 8112
(b) specific gravity of cement :3.15
(c) fly ash :conforming to IS 3812(part I)
(d) specific gravity of fly ash :2.2
(e) chemical admixture :super plasticizer conforming to IS 9103
(f) specific gravity of coarse aggregate :2.68
(g) specific gravity of fine aggregate:2.55
(h) water absorption coarse aggregate:0.5
(i) water absorption of fine aggregate : 1.0 percent
(j) free (surface) moisture coarse aggregate :nil
(k) free (surface) moisture fine aggregate : nil
B-3 TARGET STRENGTH FOR MIX PROPORTIONING
fck =f+1.65s
Where
f= target average compressive strength at 28 days
fck= characteristics compressive strength at 28days,and
s= standard deviation
from , table 1 standard Deviation ,s=5N/mm2
there fore ,target strength=30+1.65x5=38.25N/mm2
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B-4 SELECTION OF WATER CEMENT RATIO
From table 5 of IS 456, maximum water cement ratio (see note under 4.1) =0.5
Based on experience. Adopt water-cement ratio as 0.42
0.40<0.45, hence, ok
B-5 SELECTION OF WATER CONTENT
From table 2, maximum water content
For 12.5mm aggregate =202.5litre (for 25to50mm slump range)
Estimated water content for 100mm slump=202.5(6/100) x 202.5=214.65litre
As super plasticizer is used .the water content can he reduced up 30 percent
Based on trials with super plasticizer water content reduction of 29 percent has been achieved. Hence , the arrived water
content =214.65x 0.71=152.40litre
B-6 CALCULATION OF CEMENT AND RICE HUSK ASH CONTENT
Water-cement ratio (see note under 401)=0.42
Cementious materials (cement +rice husk ash) content=152.40/0.42=362.86/kg/m3
Content for ‘severe’ exposure conditions= 320kg/m3
362.86kg/m3>320kg/m3, hence o.k
Now .to proportion a mix containing fly ash the following steps are suggested:
(c) decide the percentage fly ash to be used based on project requirement and quality of materials
(d) in certain situations increase in cementious materials content may be warranted, the decision on increased in
cementious material content and its percentage may be used on experience and trial
NOTE- this illustrative example is with increase of 10 percent cementious materials content
Cementious materials content=362.86x1.10=399.146kg/m3
Water content=152.40kg/m3
Fly ash @ 10% of total cementious material constant=385x10%=38.5
Cement PPC =399.146-38.5=360.646 kg/m3
saving of cement while using fly ash =362.86-360.646=2.214
fly ash being utilized =39.9kg/m3
B-7 PROPORTION OF VOLUME OF COARSE AGGREGATE AND FINE AGGREGATE CONTENT
Volume of coarse aggregate corresponding to 12.5nn size aggregate and fine aggregate (zone I ) for water-cement ratio of
0.50=0.60
In the present case water –cement ratio is 0.40 a
Therefore. Volume of coarse aggregate is required (0 be increased to decrease the line aggregatecontent.Asthe water-cement
ratio is lower by 0.10. The proportion of volume of coarse aggregate is increased by 0.02(at the rateof-/+0.01for every+-0.05
change in water –cement ratio),therefore .corrected proportion of volume of course aggregate for the water-cement ratio of
0.40=0.62
NOTE- in case the coarse aggregate is not angular one .then also volume: of coarse aggregate may be required to be increase
suitability based on experience for pumpable concrete these values should be reduced by 10%
Therefore, volume of coarse aggregate=0.60
Volume of fine aggregate comtent=1-0.60=0.40
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 07 Issue: 01 | Jan 2020 www.irjet.net p-ISSN: 2395-0072
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B-8 MIX CALCULATIONS
The mix calculations per unit volume of concrete shall be follows:
i) volume of concrete=1m3
j) volume of concrete=mass of cement/specific gravity of cement x1/1000=559.24/3.15x1/1000=0.114m3
k) volume of fly ash=mass of fly ash/specific gravity of fly ash x1/1000=(39.9/1/1000=0.39m3
l) volume of water=mass of water/specific gravity of water x 1/1000=(140/1)x1/1000=0.152m3
m) volume of chemical admixture= mass of admixture/specific gravity of admixture
x1/10007/1.145x1/1000=0.007m3
n) volume of all in aggregate=[a-(b+c+d+e)]=1-(0.144+0.039+0.152+0.007)=0.668m3
o) mass of coarse aggregate=f x volume of coarse aggregate x specific gravity of coarse aggregate
x1000=0.668x0.40x2.68x1000=716kg
p) mass of fine aggregate= fx volume of fine aggregate x specific gravity of fine aggregate
x1000=0.688x0.40x2.55x1000=681kg
1m3=0.03325m2
=0.034
B-9 MIX PROPORTIONS FOR TRIAL NUMBER
a) Cement= 399.146x0.034=13.57kg/m3
b) Rise husk ash=39.9x0.034=1.356kg/m3
c) Water =152.40x0.034=5.18kg/m3
d) Fine aggregate =681x0.034=23.154kg/m3
e) Coarse aggregate=716x0.034=24..344kg/m3
f) Chemical admixture=7.7 x0.034=0.26kg /m3
g) Water-cement –ratio=0.42
Table 6.1 material used in making cube
MATERIAL WEIGHT(KG/M3)
Cement 13.57
Water 5.18
Fine aggregate 23.154
Coarse aggregate 24.344
Chemical admixture 0.26
Water/cement ratio 0.43
Table 6.2 material used in making cube
MATERIAL WEIGHT(KG/M3)
Cement 12.22
Ash 1.356
Water 5.18
Fine aggregate 23.154
Coarse aggregate 24.344
Chemical admixture 0.26
Water/cement ratio 0.43
COMPRESSIVE STRENGTH CALCULATION:
Note the reading of compression testing machine which is the ultimate load carryingbythecube.usetheformulae given below
and find the compressive strength of the cube .Take at least reading and find the mean of those three reading
COMPRESSIVE STRENGTH=ULTIMAMATE
AREA OF LOAD
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EXPERIMENTAL RESULTS AND DISCUSSION
Compressive strength: table shows the comparison between the compressive strength of OPC-43concrete and PPC concrete
cubes replaced by 10% RHA, mix design M-30 in both the cases at different ages.
Table 3.2 Compressive strength of cube samples
Description Compressive strength of OPC-43(RHA) Compressive strength of PPC(RHA)
Days 3 7 28 3 7 28
Cube 17.2 22.3 34.5 6.9 9.25 18.6
0
5
10
15
20
25
30
35
40
3days 7days 28days
Compressive
Strength
Chart Title
OPC
PPC
Charts shows the difference between compressive strength of OPC-43 and PPC
CONCLUSIONS
From the experimental and test results on fresh and hardened concrete the following conclusion is drown
1. The compressive strength of OPC-43 is greater than PPC
2. The weight is nearly equal to each other
3. The cost required of OPC is greater than PPC
4. The pozzolonic activity of rice husk ash improve the impremeability characteristics of concrete
5. The use of rice husk ash increase the corrosion resistance and durability of concrete
6. RHA greatly reduce the environmental pollution which causes due to construction
7. The excess use of RHA will such as 15or 20% does not increase the compressive strength
8. The addition of RHA will increase the setting time of cement
9. It reduce the co2 emission
10. Now a days in cement factory itself the partial replacement is done and it reduce transportation and mixing time
11. It is good for structural concrete at 12% to15% of replacement level
12. It also used in pavement block making and cost less tiles making
13. PPC should be used I foundation work because it gains strength slowly and not used in multi-storey building
REFERENCES
1. EFFECT OF RICE HUSK ASH ON PROPERTIES OF CEMENT MAKARAND SURESH KULKURANI1,PARESH
GOVINDMIRGAL,PRAJYOT PRAASKASH BODHALE,S.N.TANDE IN JOURNAL OF CIVIL ENGINEERING AND
ENVIROMMENTAL TECHNOLOGY PRINT ISSN :2349-8404;ONLINE ISSN:2349-879X; VOLUME1,NUMBER1
AUGUST,2014
2. MEHTA, P. KUMMAR , A GLIMPSE INTO SUSTAINABLE TERNARY CEMENT OF THE FUTURE,50TH BRAZILIAN
CONCRETE CONGRESS, SALVADOR BHAIA,SEPTEMBER 6.2008
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 07 Issue: 01 | Jan 2020 www.irjet.net p-ISSN: 2395-0072
© 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1314
3. B.V.VENKATARAMA REDDY, SUSTANIABLE BUILDING TECHNOLOGIES DEVELOPMENT OF CIVIL ,ENGINEERING &
CENTER FOR SUSTAINABLE 87,NO7,OCTOBER10,2004
4. LEONARDO ELECTRONIC JURNAL OF PRACTICES ISSN 1583-1078,8 JANUARY-JUNE 2006
5. GANESAN, K.,K.RAJAGOPAL,K.THANGAVEL,2008. RICE HUSK ASH BLENDED CEMENT: ASSESSMENT OF OPTIMAL
LEVEL OF REPLACEMENT FOR STRENGTH AND PERMEABILITY PROPERTIES OF CONCRETE. CONSTRUCTION AND
BUILDING MATERIAL,22(8):1675-1683
6. MUGA,H.,K.BETZ, J.WALKER<C. PRANGER, A,VIDOR, 2005.DEVELOPMENT OF APPROPRIATE AND SUSTAINABLE
CONSTRUCTION MATERIAL. MAY 2005, SUSTS=AINABLE FUTURE INSTITUTE,PP:17. NEVILLE, A.AM., 2005
.PROPERTIES OF CONCRETE.4TH ED.PEARSON EDUCATION LTD.
7. CONTRIBUTION OF RICE HUSK ASH TO THE PROPERTIES OF MORTAR AND CONCRETE:A REVIEW ALIREZA NAJI
GIVI, SURAYA ABDUL RASHID ,FARAH NORA A.AZIZ, MOHAMAD AMRAN MOHD SALLEH JOURNAL PF AMERICAN
SCIENCE
8. FENG,Q.,YAMAMICHI,H.,SHOYA,M.ANDSUGITA,S.2004.STUDYON THEPOZZOLANICPROPERTIESOFRICEHUSKASH
BY HYDROCHLORIC ACID PRETREATMENT. CEMENT AND CONCRETE RESEARCH. 34(3):521-526.
9. GANESAN,K., RAJAGOPAL,K., AND THANGAVEL ,K.2008.RICE HUSK ASH BLENDED CEMENT:ASSESSMENT OF
OPTIMAL LEVEL OF REPLACEMENT FOR STRENGTH AND PERMEABILITY PROPERTIES OF CONCRETE.
CONSTRUCTION AND BUILDING MATERIAL. 22(8):1675-1683.
10. CHINDAPRASIRT,P., JATURAPITAKKUL,C., AND SINSIRI,T.2005.EFFECT OF FLY ASH FINENESS ON COMPRESSIVE
STRENGTH AND PORE SIZE OF BLENDED CEMENT PASTE .CEMENT AND CONCRETE COMPOSITE.27(4):425-428.
11. CHINDAPRASIRT,P.,ANDRUKZON,S.2008.STRENGTH,POROSITYANDCORROSION RESISTANCEOFTERNARYBLEND
PORTLAND CEMENT, RICE HUSK ASH AND FLY ASH MORTAR. CONSTRUCTION AND BUILDING MATERIAL
.22(8):1601-1606.

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IRJET- To Compare the Compressive Strength of OPC 43 RHA and PPC Concrete

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 07 Issue: 01 | Jan 2020 www.irjet.net p-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1303 To Compare the Compressive Strength of OPC 43 RHA and PPC Concrete Reeta joshi1, Tushar pundir2 1Assistant Professor, Dept. of Civil Engineering, Roorkee College of Engineering, Uttarakhand, India 2Assistant Professor, Dept. of Civil Engineering, Roorkee College of Engineering, Uttarakhand, India ---------------------------------------------------------------------***---------------------------------------------------------------------- Abstract - In the present investigation an attempt is made to compare various compressive strength of cement mortar cubes. Mathematical models were elaborated to predict thestrengthofmortarcubes with10%replacementofricehuskash.Thestrength of cubes with different types of cement (OPC, PPC) after 3,7,28 and 28 days curing and have been analysed to evaluate theeffectof addition content, the time of curing and the type of cement on the changes in compressive strength.. The analysis showed that mortar cubes with RHA is characterized by advantageous applicable qualities. The investigation revealed that use of waste materials like fly ash, micro silica, rice husk ash and ground granulated blast furnace slag, which are otherwise hazardous to the environment may be used as a partial replacement of cement, leading to economyand inadditionbyutilizingthe industrialwastes in a useful manner the environmental pollution is also reduced to a great extent. The optimized R.H.A by controlled burn or grinding has been used as a pozzolanic materials in cement and concrete using it provides several advantages such as improved strength and durability properties and the R.H.A greatly reduced the environmental pollution related to the disposal of waste materials and to reduced co2 emission up to now research has been done to investigate the use of R.H.Aassupplementarymaterial in cement and concrete production the main objective of this work is to study the suitability of the rice husk ash as a pozzolonic materials for cement replacement in concrete .however it is expected that that the use of rice husk ash in a concrete improve in strength properties of concrete also it is an attempt made to developed the concrete using rice husk ash as a source materials for partial replacement of cement which satisfies the structural properties of concrete like compressive strength Key Words: pozzolanic, concrete, R.H.A, materials, cement 1. INTRODUCTION The greatest challenge before the constructionindustryis toservethetwopressingneedsofhumansocietynamelythe protection of the environment and meeting the infrastructure requirement of our growing population and consequentially needs of industrialization and urbanization in the past. The concrete industry has met these needs very well. However for a variety of reasons, the situation has been changed now. Concrete is one of the most widely used constructionmaterial itisusuallyassociatedwithPortlandcementasthemain component for making concrete. The demand for concrete as a construction material isontheincreaseditisestimated thatthe production of cement will increased from about from 1.5 billion tons in 1995 to 4.2 billion tons in 2013 The increasing demand for cement concrete is met by partial cement replacement substantial energy and cost saving can result when industrial by products are used as admixture in concrete is known to impart significant improvements in workability and durability the use of by products isanenvironmental friendlymethod ofdisposal oflargequantitiesofmaterial that would otherwise pollute land water and air .the current cement production rate of the world which is approximately 1,2 billon tons/year ,is expected to growth which is about 4 billion tons/year by 2013 Most of the increased in cement demand will be met by the use of supplementary cementing material as each ton of Portland cement clinker production is associated with a similar amount of co2 emission rise husk an agricultural waste constitute about one fifth of 300 million ton of rice produced annually in the world by burning the ricehusk under a controlled temperature and atmosphere a highly reactive rice ash is obtained infacttheashconsistsofNoncrystallinesilica andproduces similar effects in concrete as silica fume however unlike silica fume the particle of rice husk ash possess a cellular structurein this century the utilization of rice husk ash (RHA) as cement replacement is new trend in concrete technology disposal of the husks is big problem and open heap burning is not acceptableon environmental groundandsothemajorityofhusk iscurrently going into land fill the disposal of rice husk create environmental problem that leads to idea of substituting RHA for silica in cement manufactured the content of silica in the ash is about 92-97% .researches had shown that small amount of filler have always been acceptable as cement replacement what more if the filler have the pozzolonic properties in which it will not only impart technical advantages to the resulting concrete but also enable larger quantise of cement replacement to be achieved there are many advantages in using pozzolons in concrete and they are; improved workability at low replacement levels and pozzolons of low carbon content reduced bleeding and segregation low heat of hydration lower creep and shrinkage high segregation low heat of hydration lower creep and shrinkage high resistance to chemical attack at later ages (due to lower
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 07 Issue: 01 | Jan 2020 www.irjet.net p-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1304 permeability and less calcium hydroxide available for reaction and low diffusion rate of chloride ions resulting in a higher resistance to corrosion of steel in concrete. Rice is heavy staple in the world market as far as food is concerned it is the second largest amount of any grain produced in the world the first largest is corn but is produced fir alternative reasons as Opposed to rice which is produced primarily for consumption in the world .the following table from the Hwang and Chandra as article “the use of ricehusk ash in concrete” shows the amount of rice cultivated and the significant amount if rice husk accumulatedacrosstheworldabout20% of a dried rice paddy is made up the rice husk .The current world productionofricepaddyisaround500milliontons andhence 100 million tons of rice husk are produced .china and India are top producers of rice paddy ,but most all other countries referenced in this table are in south- east and east Asia Table 2.1 world production rate for rice paddy and rice husk million metric tons) COUNTRY RICE PADDY RICE HUSK Bangladesh 27 5.4 Brazil 9 1.8 Burma 13 2.6 China 180 36 India 110 22 Indonesia 45 9 Japan 13 2.6 Korea 9 1.8 Philippines 9 1.8 Taiwan 14 2.8 Thailand 20 4 Us 7 1.4 Vietnam 18 3.6 Others 26 5.2 Total 500 100 The next table shows the consumption of rice by the world population it was compiled by the united state department of agriculture in 2003-2004 .it shows the demand of rice production the world necessity for rice consumption fuels the need to keep production rice at such a large scale Table 2.2 world rice consumption COUNTRY METRICTON China 135 India 125 Egypt 39 Indonesia 37 Bangladesh 26 Brazil 24 Vietnam 18 Thailand 10 Myanmar 10 Philippines 9 Japan 8.7 Mexico 7.3 South Korea 5 United state 3.9 Malaysia 2.7
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 07 Issue: 01 | Jan 2020 www.irjet.net p-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1305 1 DISPOSAL Disposal of rice husk ash is important issue in these countries which cultivate large quantities if rice .rice husk has a very low nutritional value and as take very long to decompose are not. Appropriate for compositing or manure .therefore the 100 millions tons of rice husk produced globally begins to impact the environmentif notdisposedofproperly.one effectivemethod used today to rid the planet if rice husk clay products that are used in daily life burning the rice husk is an efficient way to dispose of the rice cultivation by product while production other use full goods after the kilns have been fired using rice husk the ash still remains .as the production rate of rice husk ash is about 20% of the dried rice husk the amount of RHA generated yearly is about 20 million tons world wide SCOPE, IMPORTANCE AND PROPERTIES OF RHA Scope and importance To increase the strength and workability of on Concrete  RHA is good and cost effective alternative.  It is more beneficial technology in utilization of RHA, which otherwise might be disposal issues  This RHAC reduces the co2 emission  The addition of RHA to a concrete mixture has been increase corrosion resistance.  RHAC reduces the self weight. PROPERTIES OF RHA Rice Husk Ash is a pozzolonic material it is having different physical and chemical properties Table 5.1. physical properties PARTICULARS PROPERTIES Colour Grey Shape texture Irregular Mineralogy Non crystalline Particle size <45 micron Odour Odourless Appearance Very fine Table 5.2 chemical properties ELEMENT AMOUNT% Silica(so2) 80-90% Alumina 1-2.5% Ferric oxide 0.5% Titanium dioxide Nil Calcium oxide 1-2% Magnesium oxide 0.5-2.0% Sodium oxide o.2-0.5% Potash 0.2% 2. EXPERIMENTAL WORK AND METHODOLOGY EXPERIMENTAL WORK The aim of experimental work is to study the properties of rice husk ash. Considering the test result of partial replacement of RHA. 3. Methodology The objective of this work is to study the suitability of the rice husk ash as a pozzolanic material for cement replacement in concrete .however it is expected that the use of rice husk ash in concrete improve the strength properties of concrete .alsoitis
  • 4. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 07 Issue: 01 | Jan 2020 www.irjet.net p-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1306 attempt made to develop the concrete using rice husk ash as a material for partial replacement of cement which satisfied the various structural properties of concrete like compressive strength  Sieve analysis  Type of curing  Compressive strength test Locally available coarse aggregates containing a maximum of 20mm 12mm and minimum of 7mm units were used .the aggregates were of good quality and contained well graded cubical shaped units MIX DESIGN AND PROPERTION In this experimental work M30 grade concrete of ratio1:2:4 are used .the replacement of RHA used here is 10% of weight of concrete (a) 1. Cement In this experiment 43 grade ordinary Portland cement (OPC) with brandnameultra techwasusedforall concrete mixes. The cement used was fresh and without any lumps IS 8112 The specific gravity of cement was found to be 3.15. COARSE AGGEREGATE Which helped in workability of the mass .aggregates at surfacedrystatewereusedinmakingofconcrete.thespecificgravityof aggregates was found to be 2.68 and water absorption was found to be 2.91% Determination of specific gravity and water absorption of coarse aggregate s.no description Sample(gm) 1 Weight of sample 1000 2 Weight of sample+sample+water(A) 1518 3 Weight of vassel +water(B) 1158 4 Weight of saturated and surface dry sample(C) 564 5 Weight of oven dry sample(D) 548 6 Specific gravity 2.68 7 Water absorption (C-D)/D)*100 (%) 2.91 SPECIFIC GRAVITY OF COARSE AGGREGATE=D/C-(A-B) = 548/564-(1518-1158)=2.68 SIEVE ANALYSIS FOR COARSE AGGREGATE FIGURE Fine aggeregate Locally available sand in dry state was used as fine aggregate. Fine aggregate was purchased which satisfied the required properties of fine aggregate required for experimental work and the sand conforms as per the specifications of IS 3812 (part I).the specific gravity of fine aggregate found to be 2.55
  • 5. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 07 Issue: 01 | Jan 2020 www.irjet.net p-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1307 Determination of specific gravity and water absorption of fine aggregate s.no Description Sample(gm) 1 Weight of sample 500 2 Weight of sample+sample+water(A) 1268 3 Weight of vassel +water(B) 933 4 Weight of saturated and surface dry sample(C) 535 5 Weight of oven dry sample(D) 510 6 Specific gravity 2.55 7 Water absorption (C-D)/D)*100 (%) 4.91 SPECIFIC GRAVITY OF COARSE AGGREGATE=D/C-(A-B) =510/535-(1268-933) =2.55 MANUFACTURE OF FRESH CONCRETE AND CASTING Cubical moulds were first prepared for the compressive strength of the150X150mm standardmouldsweretaken formaking of concrete. The weighing of the ingredient viz .,RHA, cement ,fine aggregate ,coarse aggregate .this came under recommendation in order to avoid any mix proportioning of the ingredient ,an outcome that would deem the concrete mix design to differ if the contents were mistakenly added concrete mix design to differ if the contents were mistakenly added CURING OF TEST SPECIMENS After casting the test specimens were given 24 hours rest. The cubeswithmouldswere liftundisturbedinthelaboratoryunder ambient conditions the cubes were then cured in the curing tank fullyimmersedunderwaterbath.thespecimens wascuredto 28 days .After then the specimens were one put to testing in the compression testing machine COMPRESSIVE STRENGTH TEST The cubes were tested at an age of 3,7and 28 days .The compressive strength test was made using CTM (compression testing machine) CALCULATION: table shows the material required for cube 150x150x150mm using code 10262:2009 B-1 STIPLULATIONS FOR PROPORTIONING (a) Grade Designation :M30 (b) Type of cement :OPC 43 conforming to IS 8112 (c) Types of mineral admixture :fly ash conforming to IS 3812(part 1) (d) Maximum nominal size of aggregate:20mm (e) Minimum cement content :320kg/m3 (f) Maximum water-cement ratio:0.45 (g) Workability: 100mm(slump) (h) Exposure condition :severe(for reinforced concrete) (i) Method of concrete placing : pumping (j) Degree of supervision :good (k) Types of aggregate :crushed angular aggregate (l) Maximum cement (opc)content :450kg/m3 (m) chemical admixture type : super plasticizer B-2 TEST DATA FOR MATERIALS (b) cement used: opc 43 grade conforming to IS 8112 (c) specific gravity of cement :3.15 (d) fly ash :conforming to IS 3812(part I) (e) specific gravity of fly ash :2.2 (f) chemical admixture :super plasticizer conforming to IS 9103
  • 6. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 07 Issue: 01 | Jan 2020 www.irjet.net p-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1308 (g) specific gravity of coarse aggregate :2.68 (h) specific gravity of fine aggregate:2.55 (i) water absorption coarse aggregate:0.5 (j) water absorption of fine aggregate : 1.0 percent (k) free (surface) moisture coarse aggregate :nil (l) free (surface) moisture fine aggregate : nil B-3 TARGET STRENGTH FOR MIX PROPORTIONING fck =f+1.65s Where f= target average compressive strength at 28 days fck= characteristics compressive strength at 28days, and s= standard deviation from, table 1 standard Deviation, s=5N/mm2 therefore ,target strength=30+1.65x5=38.25N/mm B-4 SELECTION OF WATER CEMENT RATIO From table 5 of IS 456, maximum water cement ratio (see note under 4.1) =0.5 Based on experience. Adopt water-cement ratio as 0.42 0.40<0.45, hence, ok B-5 SELECTION OF WATER CONTENT From table 2, maximum water content For 12.5mm aggregate =202.5litre (for 25to50mm slump range) Estimated water content for 100mm slump=202.5(6/100) x 202.5=214.65litre As super plasticizer is used .the water content can he reduced up 30 percent Based on trials with super plasticizer water content reduction of 29 percent has been achieved. Hence, the arrived water content =214.65x 0.71=152.40litre B-6 CALCULATION OF CEMENT AND RICE HUSK ASH CONTENT Water-cement ratio (see note under 401)=0.42 Cementious materials (cement +rice husk ash) content=152.40/0.42=362.86/kg/m3 Content for ‘severe’ exposure conditions= 320kg/m3 362.86kg/m3>320kg/m3, hence o.k Now .to proportion a mix containing fly ash the following steps are suggested: (a) decide the percentage fly ash to be used based on project requirement and quality of materials (b) in certain situations increase in cementious materials content may be warranted, the decision on increased in cementious material content and its percentage may be used on experience and trial NOTE- this illustrative example is with increase of 10 percent cementious materials content Cementious materials content=362.86x1.10=399.146kg/m3
  • 7. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 07 Issue: 01 | Jan 2020 www.irjet.net p-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1309 Water content=152.40kg/m3 Fly ash @ 10% of total cementious material constant=385x10%=38.5 Cement OPC =399.146-38.5=360.646 kg/m3 Saving of cement while using fly ash =362.86-360.646=2.214 Fly ash being utilized =39.9kg/m3 B-7 PROPORTION OF VOLUME OF COARSE AGGREGATE AND FINE AGGREGATE CONTENT Volume of coarse aggregate corresponding to 12.5nn size aggregate and fine aggregate (zone I) for water-cement ratio of 0.50=0.60 In the present case water –cement ratio is 0.40 a Therefore. Volume of coarse aggregate is required (0 be increased to decrease the line aggregatecontent.Asthe water-cement ratio is lower by 0.10. The proportion of volume of coarse aggregate is increased by0.02 (at the rateof-/+0.01forevery+-0.05 change in water –cement ratio), therefore .corrected proportion of volume of course aggregate for the water-cement ratio of 0.40=0.62 NOTE- in case the coarse aggregate is not angular one .then also volume: of coarse aggregate may be required to be increase suitability based on experience for pumpable concrete these values should be reduced by 10% Therefore, volume of coarse aggregate=0.60 Volume of fine aggregate content=1-0.60=0.40 B-8 MIX CALCULATIONS The mix calculations per unit volume of concrete shall be follows: a) volume of concrete=1m3 b) volume of concrete=mass of cement/specific gravity of cement x1/1000=559.24/3.15x1/1000=0.114m3 c) volume of fly ash=mass of fly ash/specific gravity of fly ash x1/1000=(39.9/1/1000=0.39m3 d) volume of water=mass of water/specific gravity of water x 1/1000=(140/1)x1/1000=0.152m3 e) volume of chemical admixture= mass of admixture/specific gravity of admixture x1/10007/1.145x1/1000=0.007m3 f) volume of all in aggregate=[a-(b+c+d+e)]=1-(0.144+0.039+0.152+0.007)=0.668m3 g) mass of coarse aggregate=f x volume of coarse aggregate x specific gravity of coarse aggregate x1000=0.668x0.40x2.68x1000=716kg h) mass of fine aggregate= fx volume of fine aggregate x specific gravity of fine aggregate x1000=0.688x0.40x2.55x1000=681kg 1m3=0.03325m2 =0.034 B-9 MIX PROPORTIONS FOR TRIAL NUMBER a) Cement= 399.146x0.034=13.57kg/m3 b) Rise husk ash=39.9x0.034=1.356kg/m3 c) Water =152.40x0.034=5.18kg/m3 d) Fine aggregate =681x0.034=23.154kg/m3 e) Coarse aggregate=716x0.034=24..344kg/m3 f) Chemical admixture=7.7 x0.034=0.26kg /m3 g) Water-cement –ratio=0.42 Table 6.1 material used in making cube MATERIAL WEIGHT(KG/M3) Cement 13.57 Water 5.18 Fine aggregate 23.154
  • 8. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 07 Issue: 01 | Jan 2020 www.irjet.net p-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1310 Coarse aggregate 24.344 Chemical admixture 0.26 Water/cement ratio 0.43 Table 6.2 material used in making cube MATERIAL WEIGHT(KG/M3) Cement 12.22 Ash 1.356 Water 5.18 Fine aggregate 23.154 Coarse aggregate 24.344 Chemical admixture 0.26 Water/cement ratio 0.43 CALCULATION FOR PPC B-1STIPLULATIONS FOR PROPORTIONING (a) Grade Designation :M30 (b) Type of cement :PPC conforming to IS 8112 (c) Types of mineral admixture :fly ash conforming to IS 3812(part 1) (d) Maximum nominal size of aggregate:20mm (e) Minimum cement content :320kg/m3 (f) Maximum water-cement ratio:0.45 (g) Workability: 100mm(slump) (h) Exposure condition :severe(for reinforced concrete) (i) Method of concrete placing : pumping (j) Degree of supervision :good (k) Types of aggregate :crushed angular aggregate (l) Maximum cement (opc)content :450kg/m3 (m) chemical admixture type : super plasticizer TEST DATA FOR MATERIALS (a) cement used: PPC gradeM30conforming to IS 8112 (b) specific gravity of cement :3.15 (c) fly ash :conforming to IS 3812(part I) (d) specific gravity of fly ash :2.2 (e) chemical admixture :super plasticizer conforming to IS 9103 (f) specific gravity of coarse aggregate :2.68 (g) specific gravity of fine aggregate:2.55 (h) water absorption coarse aggregate:0.5 (i) water absorption of fine aggregate : 1.0 percent (j) free (surface) moisture coarse aggregate :nil (k) free (surface) moisture fine aggregate : nil B-3 TARGET STRENGTH FOR MIX PROPORTIONING fck =f+1.65s Where f= target average compressive strength at 28 days fck= characteristics compressive strength at 28days,and s= standard deviation from , table 1 standard Deviation ,s=5N/mm2 there fore ,target strength=30+1.65x5=38.25N/mm2
  • 9. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 07 Issue: 01 | Jan 2020 www.irjet.net p-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1311 B-4 SELECTION OF WATER CEMENT RATIO From table 5 of IS 456, maximum water cement ratio (see note under 4.1) =0.5 Based on experience. Adopt water-cement ratio as 0.42 0.40<0.45, hence, ok B-5 SELECTION OF WATER CONTENT From table 2, maximum water content For 12.5mm aggregate =202.5litre (for 25to50mm slump range) Estimated water content for 100mm slump=202.5(6/100) x 202.5=214.65litre As super plasticizer is used .the water content can he reduced up 30 percent Based on trials with super plasticizer water content reduction of 29 percent has been achieved. Hence , the arrived water content =214.65x 0.71=152.40litre B-6 CALCULATION OF CEMENT AND RICE HUSK ASH CONTENT Water-cement ratio (see note under 401)=0.42 Cementious materials (cement +rice husk ash) content=152.40/0.42=362.86/kg/m3 Content for ‘severe’ exposure conditions= 320kg/m3 362.86kg/m3>320kg/m3, hence o.k Now .to proportion a mix containing fly ash the following steps are suggested: (c) decide the percentage fly ash to be used based on project requirement and quality of materials (d) in certain situations increase in cementious materials content may be warranted, the decision on increased in cementious material content and its percentage may be used on experience and trial NOTE- this illustrative example is with increase of 10 percent cementious materials content Cementious materials content=362.86x1.10=399.146kg/m3 Water content=152.40kg/m3 Fly ash @ 10% of total cementious material constant=385x10%=38.5 Cement PPC =399.146-38.5=360.646 kg/m3 saving of cement while using fly ash =362.86-360.646=2.214 fly ash being utilized =39.9kg/m3 B-7 PROPORTION OF VOLUME OF COARSE AGGREGATE AND FINE AGGREGATE CONTENT Volume of coarse aggregate corresponding to 12.5nn size aggregate and fine aggregate (zone I ) for water-cement ratio of 0.50=0.60 In the present case water –cement ratio is 0.40 a Therefore. Volume of coarse aggregate is required (0 be increased to decrease the line aggregatecontent.Asthe water-cement ratio is lower by 0.10. The proportion of volume of coarse aggregate is increased by 0.02(at the rateof-/+0.01for every+-0.05 change in water –cement ratio),therefore .corrected proportion of volume of course aggregate for the water-cement ratio of 0.40=0.62 NOTE- in case the coarse aggregate is not angular one .then also volume: of coarse aggregate may be required to be increase suitability based on experience for pumpable concrete these values should be reduced by 10% Therefore, volume of coarse aggregate=0.60 Volume of fine aggregate comtent=1-0.60=0.40
  • 10. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 07 Issue: 01 | Jan 2020 www.irjet.net p-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1312 B-8 MIX CALCULATIONS The mix calculations per unit volume of concrete shall be follows: i) volume of concrete=1m3 j) volume of concrete=mass of cement/specific gravity of cement x1/1000=559.24/3.15x1/1000=0.114m3 k) volume of fly ash=mass of fly ash/specific gravity of fly ash x1/1000=(39.9/1/1000=0.39m3 l) volume of water=mass of water/specific gravity of water x 1/1000=(140/1)x1/1000=0.152m3 m) volume of chemical admixture= mass of admixture/specific gravity of admixture x1/10007/1.145x1/1000=0.007m3 n) volume of all in aggregate=[a-(b+c+d+e)]=1-(0.144+0.039+0.152+0.007)=0.668m3 o) mass of coarse aggregate=f x volume of coarse aggregate x specific gravity of coarse aggregate x1000=0.668x0.40x2.68x1000=716kg p) mass of fine aggregate= fx volume of fine aggregate x specific gravity of fine aggregate x1000=0.688x0.40x2.55x1000=681kg 1m3=0.03325m2 =0.034 B-9 MIX PROPORTIONS FOR TRIAL NUMBER a) Cement= 399.146x0.034=13.57kg/m3 b) Rise husk ash=39.9x0.034=1.356kg/m3 c) Water =152.40x0.034=5.18kg/m3 d) Fine aggregate =681x0.034=23.154kg/m3 e) Coarse aggregate=716x0.034=24..344kg/m3 f) Chemical admixture=7.7 x0.034=0.26kg /m3 g) Water-cement –ratio=0.42 Table 6.1 material used in making cube MATERIAL WEIGHT(KG/M3) Cement 13.57 Water 5.18 Fine aggregate 23.154 Coarse aggregate 24.344 Chemical admixture 0.26 Water/cement ratio 0.43 Table 6.2 material used in making cube MATERIAL WEIGHT(KG/M3) Cement 12.22 Ash 1.356 Water 5.18 Fine aggregate 23.154 Coarse aggregate 24.344 Chemical admixture 0.26 Water/cement ratio 0.43 COMPRESSIVE STRENGTH CALCULATION: Note the reading of compression testing machine which is the ultimate load carryingbythecube.usetheformulae given below and find the compressive strength of the cube .Take at least reading and find the mean of those three reading COMPRESSIVE STRENGTH=ULTIMAMATE AREA OF LOAD
  • 11. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 07 Issue: 01 | Jan 2020 www.irjet.net p-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1313 EXPERIMENTAL RESULTS AND DISCUSSION Compressive strength: table shows the comparison between the compressive strength of OPC-43concrete and PPC concrete cubes replaced by 10% RHA, mix design M-30 in both the cases at different ages. Table 3.2 Compressive strength of cube samples Description Compressive strength of OPC-43(RHA) Compressive strength of PPC(RHA) Days 3 7 28 3 7 28 Cube 17.2 22.3 34.5 6.9 9.25 18.6 0 5 10 15 20 25 30 35 40 3days 7days 28days Compressive Strength Chart Title OPC PPC Charts shows the difference between compressive strength of OPC-43 and PPC CONCLUSIONS From the experimental and test results on fresh and hardened concrete the following conclusion is drown 1. The compressive strength of OPC-43 is greater than PPC 2. The weight is nearly equal to each other 3. The cost required of OPC is greater than PPC 4. The pozzolonic activity of rice husk ash improve the impremeability characteristics of concrete 5. The use of rice husk ash increase the corrosion resistance and durability of concrete 6. RHA greatly reduce the environmental pollution which causes due to construction 7. The excess use of RHA will such as 15or 20% does not increase the compressive strength 8. The addition of RHA will increase the setting time of cement 9. It reduce the co2 emission 10. Now a days in cement factory itself the partial replacement is done and it reduce transportation and mixing time 11. It is good for structural concrete at 12% to15% of replacement level 12. It also used in pavement block making and cost less tiles making 13. PPC should be used I foundation work because it gains strength slowly and not used in multi-storey building REFERENCES 1. EFFECT OF RICE HUSK ASH ON PROPERTIES OF CEMENT MAKARAND SURESH KULKURANI1,PARESH GOVINDMIRGAL,PRAJYOT PRAASKASH BODHALE,S.N.TANDE IN JOURNAL OF CIVIL ENGINEERING AND ENVIROMMENTAL TECHNOLOGY PRINT ISSN :2349-8404;ONLINE ISSN:2349-879X; VOLUME1,NUMBER1 AUGUST,2014 2. MEHTA, P. KUMMAR , A GLIMPSE INTO SUSTAINABLE TERNARY CEMENT OF THE FUTURE,50TH BRAZILIAN CONCRETE CONGRESS, SALVADOR BHAIA,SEPTEMBER 6.2008
  • 12. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 07 Issue: 01 | Jan 2020 www.irjet.net p-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1314 3. B.V.VENKATARAMA REDDY, SUSTANIABLE BUILDING TECHNOLOGIES DEVELOPMENT OF CIVIL ,ENGINEERING & CENTER FOR SUSTAINABLE 87,NO7,OCTOBER10,2004 4. LEONARDO ELECTRONIC JURNAL OF PRACTICES ISSN 1583-1078,8 JANUARY-JUNE 2006 5. GANESAN, K.,K.RAJAGOPAL,K.THANGAVEL,2008. RICE HUSK ASH BLENDED CEMENT: ASSESSMENT OF OPTIMAL LEVEL OF REPLACEMENT FOR STRENGTH AND PERMEABILITY PROPERTIES OF CONCRETE. CONSTRUCTION AND BUILDING MATERIAL,22(8):1675-1683 6. MUGA,H.,K.BETZ, J.WALKER<C. PRANGER, A,VIDOR, 2005.DEVELOPMENT OF APPROPRIATE AND SUSTAINABLE CONSTRUCTION MATERIAL. MAY 2005, SUSTS=AINABLE FUTURE INSTITUTE,PP:17. NEVILLE, A.AM., 2005 .PROPERTIES OF CONCRETE.4TH ED.PEARSON EDUCATION LTD. 7. CONTRIBUTION OF RICE HUSK ASH TO THE PROPERTIES OF MORTAR AND CONCRETE:A REVIEW ALIREZA NAJI GIVI, SURAYA ABDUL RASHID ,FARAH NORA A.AZIZ, MOHAMAD AMRAN MOHD SALLEH JOURNAL PF AMERICAN SCIENCE 8. FENG,Q.,YAMAMICHI,H.,SHOYA,M.ANDSUGITA,S.2004.STUDYON THEPOZZOLANICPROPERTIESOFRICEHUSKASH BY HYDROCHLORIC ACID PRETREATMENT. CEMENT AND CONCRETE RESEARCH. 34(3):521-526. 9. GANESAN,K., RAJAGOPAL,K., AND THANGAVEL ,K.2008.RICE HUSK ASH BLENDED CEMENT:ASSESSMENT OF OPTIMAL LEVEL OF REPLACEMENT FOR STRENGTH AND PERMEABILITY PROPERTIES OF CONCRETE. CONSTRUCTION AND BUILDING MATERIAL. 22(8):1675-1683. 10. CHINDAPRASIRT,P., JATURAPITAKKUL,C., AND SINSIRI,T.2005.EFFECT OF FLY ASH FINENESS ON COMPRESSIVE STRENGTH AND PORE SIZE OF BLENDED CEMENT PASTE .CEMENT AND CONCRETE COMPOSITE.27(4):425-428. 11. CHINDAPRASIRT,P.,ANDRUKZON,S.2008.STRENGTH,POROSITYANDCORROSION RESISTANCEOFTERNARYBLEND PORTLAND CEMENT, RICE HUSK ASH AND FLY ASH MORTAR. CONSTRUCTION AND BUILDING MATERIAL .22(8):1601-1606.