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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3287
An Experimental Investigation of Partial Replacement of Fine
Aggregate and Cement by using Plastic Crush and Sugarcane Ash in
Pavement Block
S. Kamali1, T. Kayalmozhi2, C. Sarmila3, S.Tamilarasi4, K. Arunprakash5
1,2,3,4UG Students, Department of Civil Engineering, Selvam College of Technology, Namakkal
5Assistant Professor, Department of Civil Engineering, Selvam College of Technology, Namakkal, Tamilnadu.
---------------------------------------------------------------------***----------------------------------------------------------------------
Abstract - An experimental investigation of recycled
plastics as fine aggregate and sugar cane ash as cement
in pavement block and its advantages are discussedhere.
The initial questions arising of the bond strength and the
heat of hydration regarding plastic and sugarcane ash
were solved. As 100% replacement of natural fine
aggregate with plastic fine aggregateandsugarcane ash
cement is not feasible, partial replacement at various
percentage were examined. The percentage substitution
that gave higher compressive strength was used for
determining the other properties. In this, we study the
efficiency of reusing plastic waste and sugarcane ash in
pavement block by comparing compressive strength of
pavement block whose fine aggregate is partially
replaced by plastic(2%,3.5%,5%) and cementispartially
replaced by sugarcane ash (2%,3.5%,5%) with control
concrete of M20 grade at curing age of 7,14 and 28 days.
Keywords: sugarcane ash, plastic crush, compressive
strength, pavement block.
1. INTRODUCTION
Concrete is a composite material consist of mainly water,
aggregate, and cement. The physical properties desired for
the finished material can be attainedbyaddingadditivesand
reinforcements to the pavement block mixture. Crushed
plastic and sugarcane ash are replaced in place of cement
and sand by the percentage of 2%, 3.5%, and 5%. The
cement and sand were replaced individually by this
sugarcane ash and crushed plastic and also in Combinations
that is replacement of cement and sand at a time in single
mix. For analyzing the suitability of these crushed waste
plastic and sugarcane ash in the pavement block mix,
workability test was conducted for different mixes having
different percentages of these materials. Compressive
strength test is also conducted for 7, 14 and 28 days curing
periods by casting cubes to analyze the strengthvariation by
different percentage of this waste materials. The waste
crushed plastic are used to partially replace sand by 2%,
3.5% and 5%. sugarcane ash is also partial replace cement
by 2%, 3.5%, and 5%.it is possible to use sugarcane bagasse
ash as cement replacement material to improve the quality
of pavement block and reduce the cost of construction
materials such as mortar, pavement block. The purpose for
the experiment was to determine how best to incorporate
construction waste materials back into pavement block
saving both energy and reducing the need to discard plastic
waste andsugarcane into landfills used.
2. mix design
2.1Target Mean Strenth Of Pavement Block:
The mean strength, = 26.6 Mpa
2.2Selection of water-cement ratio:
26.6 Mpa = W/C ratio0.50.
2.3Determination Of Cement Content:
Cement = = 383 kg/m3
2.4Selection Of Water And Sand Content:
for 20mm maximum size aggregate and conforming to
grading zone II, water content per cubic meter of pavement
block =186 kg and sand content as percentage of total
aggregate by absolute volume = 35 percent
Required water content = 186+5.58 =191.61/m3
2.5Determination Of Coarse And Fine Aggregate
Contents
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3288
Fine aggregate = 546kg/m3
Coarse aggregate 1188kg/m3
3. Test on Result
Compressive Strength Test
The capability of pavement block to resist the loads liableto
lessen the volume is 0.015m3 is termed as compressive
strength for 28days
3.1 Result and Analysis
The pavement block pavement blocks were cast in the
mould. The pavement block volumes 0.015m3 were cast for
each mixes. The water cement ratio was fixed to 0.5.The
conventional pavement block and non conventional
pavement block pavement blocks were cast and allowed to
curing for 7 days, 14 days and 28 days compressive strength
test. The replacement percentages are 2 %, 3.5 % and 5 %.
3.2 compressive strength of normal pavement block
Curing period in days Compressive strength in
N/mm2
7 23.2
14 24.7
28 26.1
3.3 Compressive strength replacement results of
pavement block
S.N
o
Mix
designatio
n
Mix
proportio
n in %
(SCA+PC)
7days
N/mm
2
14day
s
N/mm
2
28day
s
N/mm
2
1 M1 2+ 2 23.3 26 27.6
2 M2 3.5 + 3.5 23.6 26.3 29.3
3 M3 5 + 5 23.2 24.3 25.1
4. Conclusion
The experimental result shows that the increase in the
strength of pavement block with use of sugar cane bagasse
ash and plastic crush. Therefore, with the use of sugar cane
bagasse ash and plastic crush in partially replacement of
cement and fine aggregate in pavement block. We can
increase the strength of pavement block with reducing the
consumption of cement and fine aggregate. Alsoitisbestuse
of sugar cane bagasse ash and plastic crush instead of land
filling and make environment clean. Replacement of natural
river sand by plastic waste and cement by sugarcane ash
material in 2%, 3.5%and 5 % increase in the compressive
strength of concrete up to acceptable limit. Compressive
strength of pavement block with replacement of plastic
waste and sugarcane ash gives the satisfactory result up toa
3.5% when a replacement of plasticwasteandsugarcane ash
in pavement block increases compressive strength 3.5 %
than increase sugarcane ash and plastic crush in 5%
compressive strength in reduced.
Reference
 IS 10262: 2009Pavement block MixProportioning–
Guidelines. Bureau of Indian standards, New Delhi,
India.
 IS 456 -2000 “Code of Practice for Plain and
Reinforced Pavement block”, Bureau of Indian
Standards, New Delhi.
Material 2% 3.5% 5%
Cement 1.96 kg 1.93 kg 1.9 kg
Fine
aggregate
2.94 kg 2.895 kg 2.85 kg
Coarse
aggregate
6 kg 6 kg 6 kg
Sugarcane
ash
0.04 kg 0.07 kg 0.1 kg
Plastic
crush
0.06 kg 0.105 kg 0.15 kg
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3289
 Amrita Kumari, Prof. Sheo Kumar Experimental
Study on Partial Replacement of Cement by
Sugarcane Bagasse Ash
 Mohan D.M.S, Vignesh.J, Iyyappan.P, C.Suresh
(2018) -Utilization Of Plastic Bags In Pavement
Blocks
 Kshiteesh Gaur, Jyotsana, Anil Kumar Arya, Neelesh
Kumar Singh (2017) - Use of Plastic as Partial
Replacement of Fine Aggregate in Fibre Reinforced
Pavement block
 Er Aman Joon, Irfan Ahmad Najar, Heemant Gulati
(2017)- Design of low Volume Traffic Pavements
Using Bagasse Ash
 Charudatta P. Thosar, Dr.M.Husain ( 2017) - Reuse
of Plastic Waste as Replacement of Sand in
Pavement block
 Arivalagan.S (2016) -Experimental investigationon
partial replacement of waste Plastic in pavement
block
 Dr.R.Kumutha and Dr.K.Vijai,(2015) “Use of waste
material in paver blocks” .
 Bahia Rabehi, Brahim Safi, and
Rabahchaid,(2014)“Use of Recycled plastic bag
waste in construction field”.
 Miss Apurva J Chavan, ( 2013)“Use of plastic waste
in flexible pavements”
 Satish Parihar, PramodPatil, Hemraj R
Kumavat,(2010)“Recycled plastic usedinpavement
block pavement block”.
 IS 383:1970 Specification for Coarse and Fine
Aggregates from Natural Sources for Concrete.
Bureau of Indian standards, New Delhi, India.
 IS 12269:1987 Specification for53Grade Ordinary
Portland cement. Bureau of Indian standards, New
Delhi, India

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  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3287 An Experimental Investigation of Partial Replacement of Fine Aggregate and Cement by using Plastic Crush and Sugarcane Ash in Pavement Block S. Kamali1, T. Kayalmozhi2, C. Sarmila3, S.Tamilarasi4, K. Arunprakash5 1,2,3,4UG Students, Department of Civil Engineering, Selvam College of Technology, Namakkal 5Assistant Professor, Department of Civil Engineering, Selvam College of Technology, Namakkal, Tamilnadu. ---------------------------------------------------------------------***---------------------------------------------------------------------- Abstract - An experimental investigation of recycled plastics as fine aggregate and sugar cane ash as cement in pavement block and its advantages are discussedhere. The initial questions arising of the bond strength and the heat of hydration regarding plastic and sugarcane ash were solved. As 100% replacement of natural fine aggregate with plastic fine aggregateandsugarcane ash cement is not feasible, partial replacement at various percentage were examined. The percentage substitution that gave higher compressive strength was used for determining the other properties. In this, we study the efficiency of reusing plastic waste and sugarcane ash in pavement block by comparing compressive strength of pavement block whose fine aggregate is partially replaced by plastic(2%,3.5%,5%) and cementispartially replaced by sugarcane ash (2%,3.5%,5%) with control concrete of M20 grade at curing age of 7,14 and 28 days. Keywords: sugarcane ash, plastic crush, compressive strength, pavement block. 1. INTRODUCTION Concrete is a composite material consist of mainly water, aggregate, and cement. The physical properties desired for the finished material can be attainedbyaddingadditivesand reinforcements to the pavement block mixture. Crushed plastic and sugarcane ash are replaced in place of cement and sand by the percentage of 2%, 3.5%, and 5%. The cement and sand were replaced individually by this sugarcane ash and crushed plastic and also in Combinations that is replacement of cement and sand at a time in single mix. For analyzing the suitability of these crushed waste plastic and sugarcane ash in the pavement block mix, workability test was conducted for different mixes having different percentages of these materials. Compressive strength test is also conducted for 7, 14 and 28 days curing periods by casting cubes to analyze the strengthvariation by different percentage of this waste materials. The waste crushed plastic are used to partially replace sand by 2%, 3.5% and 5%. sugarcane ash is also partial replace cement by 2%, 3.5%, and 5%.it is possible to use sugarcane bagasse ash as cement replacement material to improve the quality of pavement block and reduce the cost of construction materials such as mortar, pavement block. The purpose for the experiment was to determine how best to incorporate construction waste materials back into pavement block saving both energy and reducing the need to discard plastic waste andsugarcane into landfills used. 2. mix design 2.1Target Mean Strenth Of Pavement Block: The mean strength, = 26.6 Mpa 2.2Selection of water-cement ratio: 26.6 Mpa = W/C ratio0.50. 2.3Determination Of Cement Content: Cement = = 383 kg/m3 2.4Selection Of Water And Sand Content: for 20mm maximum size aggregate and conforming to grading zone II, water content per cubic meter of pavement block =186 kg and sand content as percentage of total aggregate by absolute volume = 35 percent Required water content = 186+5.58 =191.61/m3 2.5Determination Of Coarse And Fine Aggregate Contents
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3288 Fine aggregate = 546kg/m3 Coarse aggregate 1188kg/m3 3. Test on Result Compressive Strength Test The capability of pavement block to resist the loads liableto lessen the volume is 0.015m3 is termed as compressive strength for 28days 3.1 Result and Analysis The pavement block pavement blocks were cast in the mould. The pavement block volumes 0.015m3 were cast for each mixes. The water cement ratio was fixed to 0.5.The conventional pavement block and non conventional pavement block pavement blocks were cast and allowed to curing for 7 days, 14 days and 28 days compressive strength test. The replacement percentages are 2 %, 3.5 % and 5 %. 3.2 compressive strength of normal pavement block Curing period in days Compressive strength in N/mm2 7 23.2 14 24.7 28 26.1 3.3 Compressive strength replacement results of pavement block S.N o Mix designatio n Mix proportio n in % (SCA+PC) 7days N/mm 2 14day s N/mm 2 28day s N/mm 2 1 M1 2+ 2 23.3 26 27.6 2 M2 3.5 + 3.5 23.6 26.3 29.3 3 M3 5 + 5 23.2 24.3 25.1 4. Conclusion The experimental result shows that the increase in the strength of pavement block with use of sugar cane bagasse ash and plastic crush. Therefore, with the use of sugar cane bagasse ash and plastic crush in partially replacement of cement and fine aggregate in pavement block. We can increase the strength of pavement block with reducing the consumption of cement and fine aggregate. Alsoitisbestuse of sugar cane bagasse ash and plastic crush instead of land filling and make environment clean. Replacement of natural river sand by plastic waste and cement by sugarcane ash material in 2%, 3.5%and 5 % increase in the compressive strength of concrete up to acceptable limit. Compressive strength of pavement block with replacement of plastic waste and sugarcane ash gives the satisfactory result up toa 3.5% when a replacement of plasticwasteandsugarcane ash in pavement block increases compressive strength 3.5 % than increase sugarcane ash and plastic crush in 5% compressive strength in reduced. Reference  IS 10262: 2009Pavement block MixProportioning– Guidelines. Bureau of Indian standards, New Delhi, India.  IS 456 -2000 “Code of Practice for Plain and Reinforced Pavement block”, Bureau of Indian Standards, New Delhi. Material 2% 3.5% 5% Cement 1.96 kg 1.93 kg 1.9 kg Fine aggregate 2.94 kg 2.895 kg 2.85 kg Coarse aggregate 6 kg 6 kg 6 kg Sugarcane ash 0.04 kg 0.07 kg 0.1 kg Plastic crush 0.06 kg 0.105 kg 0.15 kg
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3289  Amrita Kumari, Prof. Sheo Kumar Experimental Study on Partial Replacement of Cement by Sugarcane Bagasse Ash  Mohan D.M.S, Vignesh.J, Iyyappan.P, C.Suresh (2018) -Utilization Of Plastic Bags In Pavement Blocks  Kshiteesh Gaur, Jyotsana, Anil Kumar Arya, Neelesh Kumar Singh (2017) - Use of Plastic as Partial Replacement of Fine Aggregate in Fibre Reinforced Pavement block  Er Aman Joon, Irfan Ahmad Najar, Heemant Gulati (2017)- Design of low Volume Traffic Pavements Using Bagasse Ash  Charudatta P. Thosar, Dr.M.Husain ( 2017) - Reuse of Plastic Waste as Replacement of Sand in Pavement block  Arivalagan.S (2016) -Experimental investigationon partial replacement of waste Plastic in pavement block  Dr.R.Kumutha and Dr.K.Vijai,(2015) “Use of waste material in paver blocks” .  Bahia Rabehi, Brahim Safi, and Rabahchaid,(2014)“Use of Recycled plastic bag waste in construction field”.  Miss Apurva J Chavan, ( 2013)“Use of plastic waste in flexible pavements”  Satish Parihar, PramodPatil, Hemraj R Kumavat,(2010)“Recycled plastic usedinpavement block pavement block”.  IS 383:1970 Specification for Coarse and Fine Aggregates from Natural Sources for Concrete. Bureau of Indian standards, New Delhi, India.  IS 12269:1987 Specification for53Grade Ordinary Portland cement. Bureau of Indian standards, New Delhi, India