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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 4286
Mechanical properties and Durability Properties of Concrete with
Partial Replacement of Cement by Hypo Sludge
Hepzibah A1, Ranjith Kumar M G2
1,2M.E Student, Department of Civil Engineering, Ambal Professional Group of Institutions, Coimbatore
----------------------------------------------------------------------***---------------------------------------------------------------------
Abstract – The global consciousness of creating a less
polluted world and the best utilization of waste is gaining
momentum. Many efforts are taken to reduce the
production of CO2 that plays a major role in the
environmental pollution. There are lots of environmental
impacts of cement in our ecology. Cement industry
creating environmental problem by emission of CO2 during
manufacturing of cement. The environmental problem
increase day today due to exponential demand of Portland
cement. Today researchers are more focusing towards the
environmental issues globally. On other side some
industries like paper industries, steel industries leaving the
waste material into the environmental directly or it can
use for landfill. One solution to this crisis lies in recycling
waste into useful products to replace the natural/
commercial products which will reduce the economic and
environmental problem of waste disposal and also the
reduce the depletion of natural resources. The best
practical way of recycling these wastes is to use in civil
engineering constructions. In this project eco friendly
cement may be obtained by certain low cost waste
material. Such waste material like hypo sludge is produced
from paper industry. In this project, hypo sludge is used in
M30 grade of concrete by replacing cement
10%,15%,20%,25% and 30% by weight and compare with
conventional M30 grade of concrete. Due to high alkalinity
of concrete it has always been susceptible to acid attack.
This study represents the strength and durability
properties of hypo sludge concrete.
Key words: Durability , mechanical properties, hypo
sludge, M30, supplementary cementitious material.
1. INTRODUCTION
Eco friendly concrete is a concept of thoughtful environs
into concrete considering every aspect from raw
materials manufacture over mixture design to structural
design, construction, and service life. Eco friendly
concrete is very cheap to produce because waste
products are used as a partial substitute for cement,
charges for the disposal of waste are avoided, energy
consumption in production is lower and the durability
also good in condition. Due to green awareness the
world is increasingly turning to researching properties
of industrial wastes .Locally available, salvaged, re-
furnished or re-manufactured, Reusable or recyclable
materials are used in this concrete. One of the main
causes of deterioration in concrete structures is the
corrosion of concrete due to its exposure to harmful
chemicals that may be found in nature. Calcium, sodium,
magnesium and ammonium sulphates are in increasing
order of hazard harmful to concrete as they react with
hydrated cement paste leading to expansion, cracking,
spalling and loss of strength. About 300 kg of sludge is
produced for each tone of recycled paper and over 300
million tonnes of wastes per annum is produced from
industrial wastes. The quantity of sludge varies from mill
to mill. The amount of sludge generated by a recycled
paper mill is greatly dependent on the type of furnish
being used and end product is used as an alternative
material for the concrete and it is considered as a
supplementary cementitious material. The objectives are
to mix these materials traditionally to make concrete
that is easy to transport, place, compact, finish and to
give a strong and durable product. The main reason to
take hypo sludge as a replacement material for cement is
to it contains carbon dioxide as well as equal % of OPC
chemical composition and silicate are also present in
these hypo sludge, its increase the setting time and
strength of concrete. So it helps to reduce the
environmental pollution.
2. LITERATURE REVIEW
2.1 Advancement in physical properties of hypo
Sludge concrete
Sludge based concrete shows better performance in
strength properties compared to conventional concrete
2. To determine compressive strength and flexural
strength, various replacements of sludge in cement has
done. After 28 days curing, the maximum compressive
strength and flexural strength with 30% replacement are
33.69% and 13.09% more than conventional concrete 3.
It was found that sludge based concrete when immersed
in Acid solutions has better properties with 10%
replacement of concrete.
2.2 Structural Performance of concrete by
Partial Replacement of Cement with Paper
Waste
Compressive strength of concrete increases as the curing
period increasing for M20, M30 grade concrete. It
increases in replacement of 10% same as 20% but
decreasing in 30%.spilt tensile strength of concrete
increases in 10% replacement and with 20% is
equivalent but decreasing in 30%. Flexural strength of
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 4287
concrete increases in 10% replacement and with 20% is
equivalent but decreasing in 30%.
2.3 Ingenious Use of Hypo Sludge in M25
Concrete
The density of cube blocks decrease with the use of hypo
sludge and about 26.1% weight is reduced in comparison
with normal brick by the use of 20% paper waste sludge
and 20% POFA and the bricks with adequate strength
characteristics can be developed by incorporating 20%
hypo sludge and 20% POFA which have potential to
serve as masonry unit elements. The modulus of
elasticity decreases with increased percentage of hypo
sludge but the extent of decrease is less with thermal
industry waste or with pozzolanic addition. Also the
modulus of elasticity for cylinder increases with 10%
hypo sludge replacement.
3. MATERIALS
3.1 CEMENT
Cement is a binder, it is a substance which sets and
hardens independently, and can bind other materials
together. The most important use of cement is the
production of mortar and concrete- the bonding of
natural or artificial aggregates to form a strong building
material which is durable in the face of normal
environment effects. The Ordinary Portland cement
(Grade 53)conforming by IS:8112-1989.
Table 1-properties of cement
S.no Properties of cement Result
1. Grade of cement 53
2. Consistency 33%
3. Specific gravity 3.15
4. Compressive strength 48.45N/mm2
5. Initial setting time 30 min
6. Final setting time 600 min
3.2 Fine Aggregate
Fine aggregate is naturally occurring granular material
composed of finely divided rock and mineral particles.
The most common constituent of sand is silicon dioxide,
usually in the form of quartz. Fine aggregate is used in
the particle in the range termed as sand grain.
Aggregates most of which passes through 4.75mm IS
sieve is used. It was conformed by analysing various
tests and it is Zone I as per IS 383:1970.
Table 2-Properties of fine aggregate
S.no Properties Result
1. Fineness modulus 4.67%
2. Specific gravity 2.6
3. Water absorption 1.0%
4. Gradation Zone I
3.3 Coarse Aggregate
Aggregates are the most mined mineral in the world. The
aggregates serves as a reinforcement to add strength to
the overall composite material. Coarse aggregates of size
20mm is sieved and used.
Table 3-properties of coarse aggregate
S.no Properties Result
1. Fineness modulus 13.7%
2. Specific gravity 2.8
3. Water absorption 0.5%
3.4 Hypo Sludge
Hypo sludge is the waste which is collected from paper
industry. Hypo sludge contains calcium and calcium
chloride and minimum amount of silica. Hypo sludge
behaves like cement because of high content of CaO and
CaCl2 and considerable presence of SiO2 and MgO. This
silica and magnesium improve the strength and setting
of concrete.
Table 4- properties of hypo sludge
S.no Property Result
1. Specific gravity 1.46
2. Moisture 56.8%
3. Magnesium dioxide 3.3%
4. Calcium chloride 46.2%
5. Lose on ignescent 27.00%
6. Acid insoluble 11.1%
7. Silica 9.0
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Fig 1- Hypo Sludge
Table 5-Comparison of cement and hypo sludge
S.n
o
Constituent Cement
(%)
Hypo sludge
(%)
1. Lime 62 46.2
2. Silica 22 9
3. Alumina 5 3.6
4. Magnesium 1 3.3
5. Calcium sulphate 4 4.05
6. Loss on ignition 2.82 38.26
Table 6:Setting time for cement and hypo sludge
S.no Ingredients Initial
(min)
Final
(min)
1. Cement+0%hypo sludge 30 600
2. Cement+10%hyposludge 31 598
3. Cement+15%hyposludge 32 597
4. Cement+20%hyposludge 33 597
5. Cement+25%hyposludge 33 596
6. Cement+30%hyposludge 34 595
3.5 Water
Water is an important ingredient of concrete as it is
actually participates in the chemical reaction with
cement. So it helps to from the strength giving cement
gel, the quantity and quality of water is required to be
looked carefully. Water cement ratio is used as 0.45
4. Mix Proportions
The concrete mix of M30 grade was designed as per IS
10262:2009 and it was used as to prepare the samples.
Table 7-Mix proportions
MIX CEMENT(k
g/m3)
HYPO
SLUDGE
(kg/m3)
F.A
(kg/m3)
C.A
(kg/m3)
WATER
(kg/m3)
0% 425 0 684 1152 191
10% 382 42.5 667 1123 191
15% 361 63.75 660 1112 191
20% 340 85 650 1096 191
25% 318 106 643 1084 191
30% 297 128 634 1086 191
5. Test on Fresh concrete
5.1 Slump cone
The concrete slump test is used for the measurement of a
property of fresh concrete. The test is an empirical test
that measures the workability of fresh concrete. More
specifically, it measures consistency between batches.
The test is popular due to the simple procedures. The
slump cone result is a measure of the behaviour of a
compacted inverted concrete under the action of gravity.
Table 8- Slump results
% of replacement Slump cone value (mm)
0% 75
10% 76
15% 76
20% 78
25% 78
30% 78
5.2 Compaction factor
Compacting factor of fresh concrete is done to determine
the workability of fresh concrete by compacting factor
test as per IS:1199-1959. The degree of workability of
concrete depends on the values of test results of
compacting factor test.
Table 9-Compacting factor results
% replacement Compaction factor
0% 0.91
10% 0.90
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15% 0.90
20% 0.88
25% 0.88
30% 0.87
6. Mechanical properties of concrete
6.1 Compressive strength of concrete
The compressive strength of concrete is one of the most
important and useful properties of concrete. It is
generally determined by testing cubes of size 150 x 150 x
150 mm that was done in the lab. In this test, the cubes
are subjected to compressive force in a compression
testing machine and the ultimate load at which the
failure occurs is noted. Then the compressive stress is
ultimate load by area exposed to load and stress value is
obtained in N/mm2.
Fig 2-Testing of cube
Table 10-Compressive strength of concrete
Type of
specimen
7 days(N/mm2) 28 days
(N/mm2)
Conventional 23.3 35.5
10%
replacement
24 36.9
15% 25.6 38.5
20% 20.3 30.7
25% 19.2 28.6
30% 18.5 27.8
0
5
10
15
20
25
30
35
40
45
0% 10% 15% 20% 25% 30%
7 days
28 dasy
Chart1- Compressive strength at 7 and 28 days
6.2 Split tensile Strength of concrete
Splitting tensile strength test on concrete cylinder is a
method to determine the tensile strength of concrete.
The tensile strength of concrete is one of the basic and
important properties which greatly affect the extent and
size of cracking in structures. This test is carried out in a
cylindrical specimen of 150 mm diameter and 300 mm
length. The cylindrical specimen is placed horizontally
between the loading surface of a compression-testing
machine and the load is applied until failure of cylinder
occurs along the vertical diameter. The split tensile
strength is given by the formula 2P/ (ΠDL) and the
stress value is obtained in N/mm2.
Fig 3-Testing of cylinder
Table 11-Split tensile strength
Type of
specimen
7 days (N/mm2) 28
days(N/mm2)
Conventional 2 2.44
10% 1.48 2.44
15% 2.29 3.7
20% 1.27 1.98
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25% 1.43 2.1
30% 1 1.49
0
0.5
1
1.5
2
2.5
3
3.5
4
0% 10% 15% 20% 25% 30%
East
West
Chart2 -split tensile strength at 7 days and 28 days
6.3 Flexural Strength of concrete
It is generally determined by testing prisms of size
500mm x100mm x 100mm that was done in the lab. In
this test, the prisms are subjected by applying the load of
1.8kN (180kg/min). Flexural test is intended to give the
flexural strength of concrete in tension. . The modulus of
rupture is determined by testing prisms with four point
loading in N/mm2. For 100mm specimens, the load shall
be increased until the specimen fails and the maximum
load applied to the test shall be recorded. The
appearance of the fracture faces concrete and any unique
features in the type of failure shall be noted.
Fig 4 Testing of prism
Table 12-Flexural strength
Type of
specimen
28 days
(N/mm2)
90
days(N/mm2)
Conventional 4.83 5.36
10% 4.59 4.62
15% 4.32 4.48
20% 3.84 4.02
25% 3.42 3.65
30% 2.85 2.98
0
1
2
3
4
5
6
0% 10% 15% 20% 25% 30%
28 days
90 days
Chart 3-Flexural strength at 28 days and 90
days
7. Durability Properties of Concrete
The durability properties determine the chemical actions
on concrete. The durability of concrete depends largely
on the movement of water and gas enters and moves
through it. The permeability of concrete is directly
related to the porosity.
7.1 Alkaline Attack
The alkali attack test was conducted for the concrete
cube of size 150x150x150mm size. Concrete specimen is
immersed in water and it should be cured for 28 days.
After 28 days of curing, the specimens were weighed
(W1) and the specimen immersed with 5% sodium
hydroxide by weight of water for acid test for 90 days.
The pH was maintained throughout the period of 90
days. After 90 days, the specimen is taken out and it
should be weighed as (W2). Then the compressive
strength of cube specimen should be noted at W1 and W2
and it is considered as C1 and C2.
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Fig 5-alkali attack test
Table 13-% of mass losses in NaOH
S.no %
replace
ment
Weight of
cubes
cured in
28 days
Weight of
cubes after
acid
exposure
at 90 days
%loss of
weight
at 90
days
1. 0% 8.54 8.13 4.80
2. 10% 8.93 8.69 3.80
3. 15% 8.64 8.36 3.14
4. 20% 8.76 8.50 2.96
5. 25% 8.58 8.37 2.44
6. 30% 8.34 8.22 1.39
7.6
7.8
8
8.2
8.4
8.6
8.8
9
28 days 90 days
0%
10%
15%
20%
25%
30%
Chart 4- weight loss at alkaline attack
Table 14-% losses of compressive strength NaOH
S.no %
replace
ment
Strength
of cubes
at 28
days
Strength of
cubes after
acid
exposure
at 90 days
%loss of
strength
at 90
days
1. 0% 37.2 31.4 15.5
2. 10% 36.4 31.1 15.8
3. 15% 35.8 30.2 16.6
4. 20% 34.9 28.2 19.2
5. 25% 32.8 26.8 19.3
6. 30% 30.4 23.8 21.7
0
10
20
30
40
0% 10% 15% 20% 25% 30%
28 days
90 days
Chart 5- strength loss of cubes in alkaline attack
7.2 Acid attack
The acid attack test was conducted for the
concrete cube of size 150x150x150mm size. Concrete
specimen is immersed in water and it should be cured
for 28 days. After 28 days of curing, the specimens were
weighed (W1) and the specimen immersed with 5%
sulphuric acid and 5% hydrochloric acid by weight of
water for acid test for 90 days. The pH was maintained
throughout the period of 90 days. After 90 days, the
specimen is taken out and it should be weighed as (W2).
Fig 6- Acid Attack
Table 15-% of mass losses in H2SO4
S.no %
replace
ment
Weight of
cubes
cured in
28 days
Weight of
cubes after
acid
exposure
at 90 days
%loss of
weight
at 90
days
1. 0% 8.48 8.03 5.30
2. 10% 8.42 8.04 4.5
3. 15% 8.62 8.3 3.72
4. 20% 8.34 8.08 3.21
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5. 25% 8.24 8.03 2.54
6. 30% 8.17 8.07 1.22
7.6
7.8
8
8.2
8.4
8.6
8.8
28 days 90 days
0%
10%
15%
20%
25%
30%
Chart 6-weight loss in H2SO4
Table 16-% losses of compressive strength at
5%H2SO4
S.no %
replace
ment
Strength
of cubes
at 28
days
Strength of
cubes after
acid
exposure
at 90 days
%loss of
strength
at 90
days
1. 0% 38 32.6 14.2
2. 10% 38.3 32.2 15.9
3. 15% 37.5 31.4 16.2
4. 20% 36.7 30.2 17.8
5. 25% 35.2 28.2 20.5
6. 30% 33.2 24.8 25.3
0
5
10
15
20
25
30
35
40
45
0% 10% 15% 20% 25% 30%
28 days
90 days
Chart 7-strength loss of cubes in H2SO4
Table 17-% of mass losses in HCl
S.no %
replace
ment
Weight of
cubes
cured in
28 days
Weight of
cubes after
acid
exposure
at 90 days
%loss of
weight
at 90
days
1. 0% 8.58 8.11 5.47
2. 10% 8.53 8.17 4.26
3. 15% 8.47 8.09 4.48
4. 20% 8.39 8.12 3.21
5. 25% 8.27 8.05 2.66
6. 30% 8.34 8.18 1.91
7.7
7.8
7.9
8
8.1
8.2
8.3
8.4
8.5
8.6
8.7
28 days 90 days
0%
10%
15%
20%
25%
30%
Chart 8-weight loss in HCl
Table 18-% losses of compressive strength at
5%HCl
S.no %
replace
ment
Strength
of cubes
at 28
days
Strength of
cubes after
acid
exposure
at 90 days
%loss of
strength
at 90
days
1. 0% 38.2 32.4 15.2
2. 10% 37.9 32.1 15.3
3. 15% 37.4 31.3 16.3
4. 20% 36.9 30.7 16.8
5. 25% 35.8 29.6 17.3
6. 30% 34.6 28.2 18.4
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0
5
10
15
20
25
30
35
40
45
0% 10% 15% 20% 25% 30%
28 days
90 days
Chart 9-strength loss of cubes in HCl
7.3 Sulphate Attack
The sulphate attack test was conducted for the concrete
cube of size 150x150x150mm size. Concrete specimen is
immersed in water and it should be cured for 28 days.
After 28 days of curing, the specimens were weighed
(W1) and the specimen immersed with 5% disodium
sulphate by weight of water for acid test for 90 days. The
pH was maintained throughout the period of 90 days.
After 90 days, the specimen is taken out and it should be
weighed as (W2).
Table 19-% of mass losses in Na2SO4
S.no %
replace
ment
Weight of
cubes
cured in
28 days
Weight of
cubes after
acid
exposure
at 90 days
%loss of
weight
at 90
days
1. 0% 8.96 8.69 3.01
2. 10% 8.87 8.63 2.71
3. 15% 8.75 8.52 2.63
4. 20% 8.53 8.33 2.34
5. 25% 8.5 8.28 2.59
6. 30% 8.57 8.37 2.33
7.8
8
8.2
8.4
8.6
8.8
9
9.2
28 days 90 days
0%
10%
15%
20%
25%
30%
Chart 10-weight loss in sulphate attack
Table 20-% losses of compressive strength
S.no %
replace
ment
Strength
of cubes
at 28
days
Strength of
cubes after
acid
exposure
at 90 days
%loss of
strength
at 90
days
1. 0% 28 21.33 23.82
2. 10% 29.01 21.11 27.23
3. 15% 30.2 21.78 27.9
4. 20% 29.3 18.67 36.2
5. 25% 27.4 17.78 34.8
6. 30% 25.4 17.3 30.2
Fig 7- Sulphate attack
0
5
10
15
20
25
30
35
0% 10% 15% 20% 25% 30%
28 days
90 days
Chart 11-strength loss of cubes
7.4 Water Absorption
The 100 mm dia and 50 mm height cylinder
after casting were immersed in water for 90 days curing.
Then the specimen were taken and kept in oven dried for
24 hours at the temperature 110֯C until mass became
constant and again weighed. This weight is considered as
dry weight and it noted as W1 of the cylinder. After
taking W1, the cylinder should be kept in hot water for
3.5 hours at 85֯C. This weight is considered as W2 and is
known as wet weight.
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Water absorption = (W1-W2/W1) x100
Table 21-Water Absorption
%
replacem
ent
Dry
weight(W1)
Wet
weight(W2
% water
absorpti
on
0% 958.76 962.76 0.41
10% 940.17 950.32 1.07
15% 884.67 898.33 1.54
20% 863.67 888.33 2.86
25% 566 900.50 3.94
30% 870.23 910.54 4.32
0
1
2
3
4
5
0% 10% 15% 20% 25% 30%
90days
Chart 12- Water absorption
Fig 8-Setup of oven
7.5 Sorptivity
The sorptivity of concrete is a quantity that measures
the unsaturated flow of fluids into the concrete. It is a
measure of the capillary forces exerted by the pore
structure causing liquids to be drawn into the body of
the material. Water is considered as the testing liquid.
The cylinders of size 100mm dia and 50mm height after
drying in oven at temperature 110֯C were drowned and
the water level is not more than 5mm above the base of
specimen and flow from the surface is prevented by
sealing it properly with non- absorbent coating surface.
It was kept in the period of 30 minutes and the surface
water on the specimen wiped out with a tissue and the
weighing operation should complete within 30 minutes.
S = I/t1/2
Where, t= elapsed time in minutes
I=∆w/Ad
Table 22-Sorptivity
%
replacem
ent
Dry
weight
Wet weight Sorptivity
in 10-5mm
0% 978 979 2.32
10% 936.22 937.41 2.76
15% 945.63 947.16 3.56
20% 889.02 890.88 4.32
25% 854.00 856.00 4.65
30% 832.28 834.51 5.18
0
1
2
3
4
5
6
0% 10% 15% 20% 25% 30%
90 days
Chart 13-Sorptivity
Fig 9- hot water curing
7.6 Rapid chloride Penetration Test
Rapid chloride Penetration test method is the fastest
method and it is used for specification and quality
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purposes. The LED display represents the voltage value
across the concrete specimen. The specimen which is
50mm thick slices and 100mm dia cylinders and the
process take during 6 hours at 30 min interval. The
electric current passes through the concrete specimens.
This cell consists of two chambers. NaCl solution
concentration is filled in one chamber and in another
chamber NaOH solution is taken. The chloride ions were
forced to migrate through the centrally placed vacuum
saturated concrete specimen under an impressed DC
voltage of 60 Volts. It is more permeable when it has
higher coulombs and it is less permeable when it has
lower coulombs.
Q=900(Io+ I30+ I60+ I90 +……………I300+ I330+ I360)
Where, Q= charge passed in coulombs
I0 =initial current when voltage is applied.
It =current at t min after voltage is applied.
Table 23 Recommended values from ASTM C1202
Charge
passed(coulombs)
Chloride
penetration
>4000 High
2000-4000 Moderate
1000-2000 Low
100-1000 Very low
<100 Negligible
Fig 10 Setup for rapid chloride penetration test
Table 24 chloride penetration test results
% replacement Chloride permeability(28 days)
Coulombs Remarks
0% 1018 Low
10% 1046 Low
15% 1076 Low
20% 1173 Low
25% 1218 Low
30% 1274 Low
8. CONCLUSION
8.1Mechanical properties:
 Testing of cubes in compression testing machine
with capacity of 1000 kN. The compressive
strength of concrete increases as the curing
period for M30 grade concrete and the
replacement of hypo sludge is done from
0%,10%,15%,20%,25% and 30%. The
maximum compressive strength for 7 days and
28 days is achieved for 15% replacement of
cement and starts decreasing in strength from
20% to 30%.
 The maximum spilt tensile strength for 7 days
and 28 days is achieved for 15% replacement of
cement and starts decreasing in strength from
20% to 30%.
 Flexural strength of the concrete increases till
15% replacement of hypo sludge in cement for
28 days and 90 days and starts decreasing in
strength from 20% and 30%
8.2 Durability properties
Acid Attack
 After 90 days, the percentage mass loss for hypo
sludge is 5.30% and 5.47% in 5% sulphuric acid
and hydrochloric acid for conventional concrete,
in 10% replacement it is 4.5% and 4.26% and
it continues decreases on other replacements.
 After 90 days, the percentage loss of
compressive strength for the cubes immersed in
sulphuric acid and hydrochloric acid are less for
normal concrete when compared to hypo sludge
replacements.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 4296
Alkaline Attack
 Continuous decreases in compressive strength
of hypo sludge cement concrete specimens
prepared with 0% to 30% replacement by hypo
sludge when cured by 5 % NaOH contain
solution is 15.5 % to 21.7%
Sulphate Attack
 It is identified that the maximum percentage
reduction in compressive strength due to
sulphates of M30 grade concrete is 27.9% with
15% replacement of hypo sludge and the
minimum reduction takes in 10% replacement
Water Absorption
 The water absorption of hypo sludge concrete
shows lower water absorption than the
conventional concrete.
 For 90 days, 10% replacement with hypo sludge
increases is found to be 1.07% for M30 an it
shows a increasing trend on other replacements.
Sorptivity
 The sorptivity of hypo sludge concrete shows
lower sorptivity than the conventional
concrete.
 For 90 days, 10% replacement with hypo sludge
increases is found to be 2.76% for M30 an it
shows a increasing trend on other replacements.
Rapid chloride penetration test
 Concrete with hypo sludge shows lesser chloride
ion penetrability than the conventional sand
concrete, which shows that lesser penetration
with hypo sludge concrete.
Hence, it can be concluded that hypo sludge concrete is
good enough to satisfy the requirements for compressive
strength, split tensile strength, flexural strength and
sorptivity. But it has failed to satisfy the durability
requirements. The hypo sludge can be innovative
supplementary cementitious material.
9. REFERENCES
 Gambir.M.L. “Concrete Technology “Tata
McGraw Hill Company, New Delhi.
 Indian Standard code of Practice for plain
and reinforced concrete.IS 456:2000, fourth
revision, Bureau of Indian Standard, New
Delhi.
 Indian Standard recommended guidelines
for concrete mix design, IS 10262-2009,
Bureau of Indian Standards, New Delhi.
 Indian Standard Specification for course
aggregate and Fine aggregate from natural
sources for concrete, IS 383:1970, Bureau of
Indian Standards, New Delhi.
 Indian Standard Specification For 53 grade
ordinary Portland cement, IS 12269:1987,
Bureau of Indian Standards ,New Delhi.
 Structural performance of concrete in
partial replacement of paper waste, Ram
panth, Suresh pantil.”(IJETE), volume 1 ,
Issue 7, August 2014, ISSN 2348-8050.
 Study of concrete involving use of waste
paper sludge ash as partial replacement
of cement. Sajad Ahmad,Rafiq Ahmad
.(ISOR).Vol 3,Issue 11,November 2013
 Structural performance and durability of
concrete by partial replacement of hypo
sludge Hari Krishnan, vidyasagar lal.
(ISJOR)Vol4, Issue no 12 ,ISSN:2319-
6890,Dec 2015
 Experimental investigation of partial
replacement by industrial waste. Bala
murgan, karthickraja ,IJERA ,ISSN :2248-
9622,Vol 4,Issue 4,April 2014.
 Flexural Strength of Beams by Partial
Replacement of Cement With Fly ash and
Hypo sludge in Concrete.Jayraj
vinodsinhsolanki,Jayeshkumar Pitroda,
IJESIT,Vol 2,Issue1,January 2013.
 Durability Aspects of standard concrete,
Vijaya sekhar Reddy, Ramana Reddy,
(IJSCER),Vol 2, ISSN 2319-6009.
 ASTM C-1585, Standard test method for
measurement of rate of absorption of water,
American Society for Testing and Materials.
 ASTM C-1202, Standard test method for
electrical induction of concrete ability to
resist chloride ion penetration, American
Society for Testing and Materials.
 Rushabh A. Shah, “Effect of Water
Absorption and Sorptivity on Durability of
Pozzocrete Mortar” (IJESE),vol 1Issue 5
March 2013,ISSN 2319-6378.

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IRJET- Mechanical properties and Durability Properties of Concrete with Partial Replacement of Cement By Hypo Sludge

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 4286 Mechanical properties and Durability Properties of Concrete with Partial Replacement of Cement by Hypo Sludge Hepzibah A1, Ranjith Kumar M G2 1,2M.E Student, Department of Civil Engineering, Ambal Professional Group of Institutions, Coimbatore ----------------------------------------------------------------------***--------------------------------------------------------------------- Abstract – The global consciousness of creating a less polluted world and the best utilization of waste is gaining momentum. Many efforts are taken to reduce the production of CO2 that plays a major role in the environmental pollution. There are lots of environmental impacts of cement in our ecology. Cement industry creating environmental problem by emission of CO2 during manufacturing of cement. The environmental problem increase day today due to exponential demand of Portland cement. Today researchers are more focusing towards the environmental issues globally. On other side some industries like paper industries, steel industries leaving the waste material into the environmental directly or it can use for landfill. One solution to this crisis lies in recycling waste into useful products to replace the natural/ commercial products which will reduce the economic and environmental problem of waste disposal and also the reduce the depletion of natural resources. The best practical way of recycling these wastes is to use in civil engineering constructions. In this project eco friendly cement may be obtained by certain low cost waste material. Such waste material like hypo sludge is produced from paper industry. In this project, hypo sludge is used in M30 grade of concrete by replacing cement 10%,15%,20%,25% and 30% by weight and compare with conventional M30 grade of concrete. Due to high alkalinity of concrete it has always been susceptible to acid attack. This study represents the strength and durability properties of hypo sludge concrete. Key words: Durability , mechanical properties, hypo sludge, M30, supplementary cementitious material. 1. INTRODUCTION Eco friendly concrete is a concept of thoughtful environs into concrete considering every aspect from raw materials manufacture over mixture design to structural design, construction, and service life. Eco friendly concrete is very cheap to produce because waste products are used as a partial substitute for cement, charges for the disposal of waste are avoided, energy consumption in production is lower and the durability also good in condition. Due to green awareness the world is increasingly turning to researching properties of industrial wastes .Locally available, salvaged, re- furnished or re-manufactured, Reusable or recyclable materials are used in this concrete. One of the main causes of deterioration in concrete structures is the corrosion of concrete due to its exposure to harmful chemicals that may be found in nature. Calcium, sodium, magnesium and ammonium sulphates are in increasing order of hazard harmful to concrete as they react with hydrated cement paste leading to expansion, cracking, spalling and loss of strength. About 300 kg of sludge is produced for each tone of recycled paper and over 300 million tonnes of wastes per annum is produced from industrial wastes. The quantity of sludge varies from mill to mill. The amount of sludge generated by a recycled paper mill is greatly dependent on the type of furnish being used and end product is used as an alternative material for the concrete and it is considered as a supplementary cementitious material. The objectives are to mix these materials traditionally to make concrete that is easy to transport, place, compact, finish and to give a strong and durable product. The main reason to take hypo sludge as a replacement material for cement is to it contains carbon dioxide as well as equal % of OPC chemical composition and silicate are also present in these hypo sludge, its increase the setting time and strength of concrete. So it helps to reduce the environmental pollution. 2. LITERATURE REVIEW 2.1 Advancement in physical properties of hypo Sludge concrete Sludge based concrete shows better performance in strength properties compared to conventional concrete 2. To determine compressive strength and flexural strength, various replacements of sludge in cement has done. After 28 days curing, the maximum compressive strength and flexural strength with 30% replacement are 33.69% and 13.09% more than conventional concrete 3. It was found that sludge based concrete when immersed in Acid solutions has better properties with 10% replacement of concrete. 2.2 Structural Performance of concrete by Partial Replacement of Cement with Paper Waste Compressive strength of concrete increases as the curing period increasing for M20, M30 grade concrete. It increases in replacement of 10% same as 20% but decreasing in 30%.spilt tensile strength of concrete increases in 10% replacement and with 20% is equivalent but decreasing in 30%. Flexural strength of
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 4287 concrete increases in 10% replacement and with 20% is equivalent but decreasing in 30%. 2.3 Ingenious Use of Hypo Sludge in M25 Concrete The density of cube blocks decrease with the use of hypo sludge and about 26.1% weight is reduced in comparison with normal brick by the use of 20% paper waste sludge and 20% POFA and the bricks with adequate strength characteristics can be developed by incorporating 20% hypo sludge and 20% POFA which have potential to serve as masonry unit elements. The modulus of elasticity decreases with increased percentage of hypo sludge but the extent of decrease is less with thermal industry waste or with pozzolanic addition. Also the modulus of elasticity for cylinder increases with 10% hypo sludge replacement. 3. MATERIALS 3.1 CEMENT Cement is a binder, it is a substance which sets and hardens independently, and can bind other materials together. The most important use of cement is the production of mortar and concrete- the bonding of natural or artificial aggregates to form a strong building material which is durable in the face of normal environment effects. The Ordinary Portland cement (Grade 53)conforming by IS:8112-1989. Table 1-properties of cement S.no Properties of cement Result 1. Grade of cement 53 2. Consistency 33% 3. Specific gravity 3.15 4. Compressive strength 48.45N/mm2 5. Initial setting time 30 min 6. Final setting time 600 min 3.2 Fine Aggregate Fine aggregate is naturally occurring granular material composed of finely divided rock and mineral particles. The most common constituent of sand is silicon dioxide, usually in the form of quartz. Fine aggregate is used in the particle in the range termed as sand grain. Aggregates most of which passes through 4.75mm IS sieve is used. It was conformed by analysing various tests and it is Zone I as per IS 383:1970. Table 2-Properties of fine aggregate S.no Properties Result 1. Fineness modulus 4.67% 2. Specific gravity 2.6 3. Water absorption 1.0% 4. Gradation Zone I 3.3 Coarse Aggregate Aggregates are the most mined mineral in the world. The aggregates serves as a reinforcement to add strength to the overall composite material. Coarse aggregates of size 20mm is sieved and used. Table 3-properties of coarse aggregate S.no Properties Result 1. Fineness modulus 13.7% 2. Specific gravity 2.8 3. Water absorption 0.5% 3.4 Hypo Sludge Hypo sludge is the waste which is collected from paper industry. Hypo sludge contains calcium and calcium chloride and minimum amount of silica. Hypo sludge behaves like cement because of high content of CaO and CaCl2 and considerable presence of SiO2 and MgO. This silica and magnesium improve the strength and setting of concrete. Table 4- properties of hypo sludge S.no Property Result 1. Specific gravity 1.46 2. Moisture 56.8% 3. Magnesium dioxide 3.3% 4. Calcium chloride 46.2% 5. Lose on ignescent 27.00% 6. Acid insoluble 11.1% 7. Silica 9.0
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 4288 Fig 1- Hypo Sludge Table 5-Comparison of cement and hypo sludge S.n o Constituent Cement (%) Hypo sludge (%) 1. Lime 62 46.2 2. Silica 22 9 3. Alumina 5 3.6 4. Magnesium 1 3.3 5. Calcium sulphate 4 4.05 6. Loss on ignition 2.82 38.26 Table 6:Setting time for cement and hypo sludge S.no Ingredients Initial (min) Final (min) 1. Cement+0%hypo sludge 30 600 2. Cement+10%hyposludge 31 598 3. Cement+15%hyposludge 32 597 4. Cement+20%hyposludge 33 597 5. Cement+25%hyposludge 33 596 6. Cement+30%hyposludge 34 595 3.5 Water Water is an important ingredient of concrete as it is actually participates in the chemical reaction with cement. So it helps to from the strength giving cement gel, the quantity and quality of water is required to be looked carefully. Water cement ratio is used as 0.45 4. Mix Proportions The concrete mix of M30 grade was designed as per IS 10262:2009 and it was used as to prepare the samples. Table 7-Mix proportions MIX CEMENT(k g/m3) HYPO SLUDGE (kg/m3) F.A (kg/m3) C.A (kg/m3) WATER (kg/m3) 0% 425 0 684 1152 191 10% 382 42.5 667 1123 191 15% 361 63.75 660 1112 191 20% 340 85 650 1096 191 25% 318 106 643 1084 191 30% 297 128 634 1086 191 5. Test on Fresh concrete 5.1 Slump cone The concrete slump test is used for the measurement of a property of fresh concrete. The test is an empirical test that measures the workability of fresh concrete. More specifically, it measures consistency between batches. The test is popular due to the simple procedures. The slump cone result is a measure of the behaviour of a compacted inverted concrete under the action of gravity. Table 8- Slump results % of replacement Slump cone value (mm) 0% 75 10% 76 15% 76 20% 78 25% 78 30% 78 5.2 Compaction factor Compacting factor of fresh concrete is done to determine the workability of fresh concrete by compacting factor test as per IS:1199-1959. The degree of workability of concrete depends on the values of test results of compacting factor test. Table 9-Compacting factor results % replacement Compaction factor 0% 0.91 10% 0.90
  • 4. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 4289 15% 0.90 20% 0.88 25% 0.88 30% 0.87 6. Mechanical properties of concrete 6.1 Compressive strength of concrete The compressive strength of concrete is one of the most important and useful properties of concrete. It is generally determined by testing cubes of size 150 x 150 x 150 mm that was done in the lab. In this test, the cubes are subjected to compressive force in a compression testing machine and the ultimate load at which the failure occurs is noted. Then the compressive stress is ultimate load by area exposed to load and stress value is obtained in N/mm2. Fig 2-Testing of cube Table 10-Compressive strength of concrete Type of specimen 7 days(N/mm2) 28 days (N/mm2) Conventional 23.3 35.5 10% replacement 24 36.9 15% 25.6 38.5 20% 20.3 30.7 25% 19.2 28.6 30% 18.5 27.8 0 5 10 15 20 25 30 35 40 45 0% 10% 15% 20% 25% 30% 7 days 28 dasy Chart1- Compressive strength at 7 and 28 days 6.2 Split tensile Strength of concrete Splitting tensile strength test on concrete cylinder is a method to determine the tensile strength of concrete. The tensile strength of concrete is one of the basic and important properties which greatly affect the extent and size of cracking in structures. This test is carried out in a cylindrical specimen of 150 mm diameter and 300 mm length. The cylindrical specimen is placed horizontally between the loading surface of a compression-testing machine and the load is applied until failure of cylinder occurs along the vertical diameter. The split tensile strength is given by the formula 2P/ (ΠDL) and the stress value is obtained in N/mm2. Fig 3-Testing of cylinder Table 11-Split tensile strength Type of specimen 7 days (N/mm2) 28 days(N/mm2) Conventional 2 2.44 10% 1.48 2.44 15% 2.29 3.7 20% 1.27 1.98
  • 5. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 4290 25% 1.43 2.1 30% 1 1.49 0 0.5 1 1.5 2 2.5 3 3.5 4 0% 10% 15% 20% 25% 30% East West Chart2 -split tensile strength at 7 days and 28 days 6.3 Flexural Strength of concrete It is generally determined by testing prisms of size 500mm x100mm x 100mm that was done in the lab. In this test, the prisms are subjected by applying the load of 1.8kN (180kg/min). Flexural test is intended to give the flexural strength of concrete in tension. . The modulus of rupture is determined by testing prisms with four point loading in N/mm2. For 100mm specimens, the load shall be increased until the specimen fails and the maximum load applied to the test shall be recorded. The appearance of the fracture faces concrete and any unique features in the type of failure shall be noted. Fig 4 Testing of prism Table 12-Flexural strength Type of specimen 28 days (N/mm2) 90 days(N/mm2) Conventional 4.83 5.36 10% 4.59 4.62 15% 4.32 4.48 20% 3.84 4.02 25% 3.42 3.65 30% 2.85 2.98 0 1 2 3 4 5 6 0% 10% 15% 20% 25% 30% 28 days 90 days Chart 3-Flexural strength at 28 days and 90 days 7. Durability Properties of Concrete The durability properties determine the chemical actions on concrete. The durability of concrete depends largely on the movement of water and gas enters and moves through it. The permeability of concrete is directly related to the porosity. 7.1 Alkaline Attack The alkali attack test was conducted for the concrete cube of size 150x150x150mm size. Concrete specimen is immersed in water and it should be cured for 28 days. After 28 days of curing, the specimens were weighed (W1) and the specimen immersed with 5% sodium hydroxide by weight of water for acid test for 90 days. The pH was maintained throughout the period of 90 days. After 90 days, the specimen is taken out and it should be weighed as (W2). Then the compressive strength of cube specimen should be noted at W1 and W2 and it is considered as C1 and C2.
  • 6. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 4291 Fig 5-alkali attack test Table 13-% of mass losses in NaOH S.no % replace ment Weight of cubes cured in 28 days Weight of cubes after acid exposure at 90 days %loss of weight at 90 days 1. 0% 8.54 8.13 4.80 2. 10% 8.93 8.69 3.80 3. 15% 8.64 8.36 3.14 4. 20% 8.76 8.50 2.96 5. 25% 8.58 8.37 2.44 6. 30% 8.34 8.22 1.39 7.6 7.8 8 8.2 8.4 8.6 8.8 9 28 days 90 days 0% 10% 15% 20% 25% 30% Chart 4- weight loss at alkaline attack Table 14-% losses of compressive strength NaOH S.no % replace ment Strength of cubes at 28 days Strength of cubes after acid exposure at 90 days %loss of strength at 90 days 1. 0% 37.2 31.4 15.5 2. 10% 36.4 31.1 15.8 3. 15% 35.8 30.2 16.6 4. 20% 34.9 28.2 19.2 5. 25% 32.8 26.8 19.3 6. 30% 30.4 23.8 21.7 0 10 20 30 40 0% 10% 15% 20% 25% 30% 28 days 90 days Chart 5- strength loss of cubes in alkaline attack 7.2 Acid attack The acid attack test was conducted for the concrete cube of size 150x150x150mm size. Concrete specimen is immersed in water and it should be cured for 28 days. After 28 days of curing, the specimens were weighed (W1) and the specimen immersed with 5% sulphuric acid and 5% hydrochloric acid by weight of water for acid test for 90 days. The pH was maintained throughout the period of 90 days. After 90 days, the specimen is taken out and it should be weighed as (W2). Fig 6- Acid Attack Table 15-% of mass losses in H2SO4 S.no % replace ment Weight of cubes cured in 28 days Weight of cubes after acid exposure at 90 days %loss of weight at 90 days 1. 0% 8.48 8.03 5.30 2. 10% 8.42 8.04 4.5 3. 15% 8.62 8.3 3.72 4. 20% 8.34 8.08 3.21
  • 7. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 4292 5. 25% 8.24 8.03 2.54 6. 30% 8.17 8.07 1.22 7.6 7.8 8 8.2 8.4 8.6 8.8 28 days 90 days 0% 10% 15% 20% 25% 30% Chart 6-weight loss in H2SO4 Table 16-% losses of compressive strength at 5%H2SO4 S.no % replace ment Strength of cubes at 28 days Strength of cubes after acid exposure at 90 days %loss of strength at 90 days 1. 0% 38 32.6 14.2 2. 10% 38.3 32.2 15.9 3. 15% 37.5 31.4 16.2 4. 20% 36.7 30.2 17.8 5. 25% 35.2 28.2 20.5 6. 30% 33.2 24.8 25.3 0 5 10 15 20 25 30 35 40 45 0% 10% 15% 20% 25% 30% 28 days 90 days Chart 7-strength loss of cubes in H2SO4 Table 17-% of mass losses in HCl S.no % replace ment Weight of cubes cured in 28 days Weight of cubes after acid exposure at 90 days %loss of weight at 90 days 1. 0% 8.58 8.11 5.47 2. 10% 8.53 8.17 4.26 3. 15% 8.47 8.09 4.48 4. 20% 8.39 8.12 3.21 5. 25% 8.27 8.05 2.66 6. 30% 8.34 8.18 1.91 7.7 7.8 7.9 8 8.1 8.2 8.3 8.4 8.5 8.6 8.7 28 days 90 days 0% 10% 15% 20% 25% 30% Chart 8-weight loss in HCl Table 18-% losses of compressive strength at 5%HCl S.no % replace ment Strength of cubes at 28 days Strength of cubes after acid exposure at 90 days %loss of strength at 90 days 1. 0% 38.2 32.4 15.2 2. 10% 37.9 32.1 15.3 3. 15% 37.4 31.3 16.3 4. 20% 36.9 30.7 16.8 5. 25% 35.8 29.6 17.3 6. 30% 34.6 28.2 18.4
  • 8. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 4293 0 5 10 15 20 25 30 35 40 45 0% 10% 15% 20% 25% 30% 28 days 90 days Chart 9-strength loss of cubes in HCl 7.3 Sulphate Attack The sulphate attack test was conducted for the concrete cube of size 150x150x150mm size. Concrete specimen is immersed in water and it should be cured for 28 days. After 28 days of curing, the specimens were weighed (W1) and the specimen immersed with 5% disodium sulphate by weight of water for acid test for 90 days. The pH was maintained throughout the period of 90 days. After 90 days, the specimen is taken out and it should be weighed as (W2). Table 19-% of mass losses in Na2SO4 S.no % replace ment Weight of cubes cured in 28 days Weight of cubes after acid exposure at 90 days %loss of weight at 90 days 1. 0% 8.96 8.69 3.01 2. 10% 8.87 8.63 2.71 3. 15% 8.75 8.52 2.63 4. 20% 8.53 8.33 2.34 5. 25% 8.5 8.28 2.59 6. 30% 8.57 8.37 2.33 7.8 8 8.2 8.4 8.6 8.8 9 9.2 28 days 90 days 0% 10% 15% 20% 25% 30% Chart 10-weight loss in sulphate attack Table 20-% losses of compressive strength S.no % replace ment Strength of cubes at 28 days Strength of cubes after acid exposure at 90 days %loss of strength at 90 days 1. 0% 28 21.33 23.82 2. 10% 29.01 21.11 27.23 3. 15% 30.2 21.78 27.9 4. 20% 29.3 18.67 36.2 5. 25% 27.4 17.78 34.8 6. 30% 25.4 17.3 30.2 Fig 7- Sulphate attack 0 5 10 15 20 25 30 35 0% 10% 15% 20% 25% 30% 28 days 90 days Chart 11-strength loss of cubes 7.4 Water Absorption The 100 mm dia and 50 mm height cylinder after casting were immersed in water for 90 days curing. Then the specimen were taken and kept in oven dried for 24 hours at the temperature 110֯C until mass became constant and again weighed. This weight is considered as dry weight and it noted as W1 of the cylinder. After taking W1, the cylinder should be kept in hot water for 3.5 hours at 85֯C. This weight is considered as W2 and is known as wet weight.
  • 9. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 4294 Water absorption = (W1-W2/W1) x100 Table 21-Water Absorption % replacem ent Dry weight(W1) Wet weight(W2 % water absorpti on 0% 958.76 962.76 0.41 10% 940.17 950.32 1.07 15% 884.67 898.33 1.54 20% 863.67 888.33 2.86 25% 566 900.50 3.94 30% 870.23 910.54 4.32 0 1 2 3 4 5 0% 10% 15% 20% 25% 30% 90days Chart 12- Water absorption Fig 8-Setup of oven 7.5 Sorptivity The sorptivity of concrete is a quantity that measures the unsaturated flow of fluids into the concrete. It is a measure of the capillary forces exerted by the pore structure causing liquids to be drawn into the body of the material. Water is considered as the testing liquid. The cylinders of size 100mm dia and 50mm height after drying in oven at temperature 110֯C were drowned and the water level is not more than 5mm above the base of specimen and flow from the surface is prevented by sealing it properly with non- absorbent coating surface. It was kept in the period of 30 minutes and the surface water on the specimen wiped out with a tissue and the weighing operation should complete within 30 minutes. S = I/t1/2 Where, t= elapsed time in minutes I=∆w/Ad Table 22-Sorptivity % replacem ent Dry weight Wet weight Sorptivity in 10-5mm 0% 978 979 2.32 10% 936.22 937.41 2.76 15% 945.63 947.16 3.56 20% 889.02 890.88 4.32 25% 854.00 856.00 4.65 30% 832.28 834.51 5.18 0 1 2 3 4 5 6 0% 10% 15% 20% 25% 30% 90 days Chart 13-Sorptivity Fig 9- hot water curing 7.6 Rapid chloride Penetration Test Rapid chloride Penetration test method is the fastest method and it is used for specification and quality
  • 10. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 4295 purposes. The LED display represents the voltage value across the concrete specimen. The specimen which is 50mm thick slices and 100mm dia cylinders and the process take during 6 hours at 30 min interval. The electric current passes through the concrete specimens. This cell consists of two chambers. NaCl solution concentration is filled in one chamber and in another chamber NaOH solution is taken. The chloride ions were forced to migrate through the centrally placed vacuum saturated concrete specimen under an impressed DC voltage of 60 Volts. It is more permeable when it has higher coulombs and it is less permeable when it has lower coulombs. Q=900(Io+ I30+ I60+ I90 +……………I300+ I330+ I360) Where, Q= charge passed in coulombs I0 =initial current when voltage is applied. It =current at t min after voltage is applied. Table 23 Recommended values from ASTM C1202 Charge passed(coulombs) Chloride penetration >4000 High 2000-4000 Moderate 1000-2000 Low 100-1000 Very low <100 Negligible Fig 10 Setup for rapid chloride penetration test Table 24 chloride penetration test results % replacement Chloride permeability(28 days) Coulombs Remarks 0% 1018 Low 10% 1046 Low 15% 1076 Low 20% 1173 Low 25% 1218 Low 30% 1274 Low 8. CONCLUSION 8.1Mechanical properties:  Testing of cubes in compression testing machine with capacity of 1000 kN. The compressive strength of concrete increases as the curing period for M30 grade concrete and the replacement of hypo sludge is done from 0%,10%,15%,20%,25% and 30%. The maximum compressive strength for 7 days and 28 days is achieved for 15% replacement of cement and starts decreasing in strength from 20% to 30%.  The maximum spilt tensile strength for 7 days and 28 days is achieved for 15% replacement of cement and starts decreasing in strength from 20% to 30%.  Flexural strength of the concrete increases till 15% replacement of hypo sludge in cement for 28 days and 90 days and starts decreasing in strength from 20% and 30% 8.2 Durability properties Acid Attack  After 90 days, the percentage mass loss for hypo sludge is 5.30% and 5.47% in 5% sulphuric acid and hydrochloric acid for conventional concrete, in 10% replacement it is 4.5% and 4.26% and it continues decreases on other replacements.  After 90 days, the percentage loss of compressive strength for the cubes immersed in sulphuric acid and hydrochloric acid are less for normal concrete when compared to hypo sludge replacements.
  • 11. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 4296 Alkaline Attack  Continuous decreases in compressive strength of hypo sludge cement concrete specimens prepared with 0% to 30% replacement by hypo sludge when cured by 5 % NaOH contain solution is 15.5 % to 21.7% Sulphate Attack  It is identified that the maximum percentage reduction in compressive strength due to sulphates of M30 grade concrete is 27.9% with 15% replacement of hypo sludge and the minimum reduction takes in 10% replacement Water Absorption  The water absorption of hypo sludge concrete shows lower water absorption than the conventional concrete.  For 90 days, 10% replacement with hypo sludge increases is found to be 1.07% for M30 an it shows a increasing trend on other replacements. Sorptivity  The sorptivity of hypo sludge concrete shows lower sorptivity than the conventional concrete.  For 90 days, 10% replacement with hypo sludge increases is found to be 2.76% for M30 an it shows a increasing trend on other replacements. Rapid chloride penetration test  Concrete with hypo sludge shows lesser chloride ion penetrability than the conventional sand concrete, which shows that lesser penetration with hypo sludge concrete. Hence, it can be concluded that hypo sludge concrete is good enough to satisfy the requirements for compressive strength, split tensile strength, flexural strength and sorptivity. But it has failed to satisfy the durability requirements. The hypo sludge can be innovative supplementary cementitious material. 9. REFERENCES  Gambir.M.L. “Concrete Technology “Tata McGraw Hill Company, New Delhi.  Indian Standard code of Practice for plain and reinforced concrete.IS 456:2000, fourth revision, Bureau of Indian Standard, New Delhi.  Indian Standard recommended guidelines for concrete mix design, IS 10262-2009, Bureau of Indian Standards, New Delhi.  Indian Standard Specification for course aggregate and Fine aggregate from natural sources for concrete, IS 383:1970, Bureau of Indian Standards, New Delhi.  Indian Standard Specification For 53 grade ordinary Portland cement, IS 12269:1987, Bureau of Indian Standards ,New Delhi.  Structural performance of concrete in partial replacement of paper waste, Ram panth, Suresh pantil.”(IJETE), volume 1 , Issue 7, August 2014, ISSN 2348-8050.  Study of concrete involving use of waste paper sludge ash as partial replacement of cement. Sajad Ahmad,Rafiq Ahmad .(ISOR).Vol 3,Issue 11,November 2013  Structural performance and durability of concrete by partial replacement of hypo sludge Hari Krishnan, vidyasagar lal. (ISJOR)Vol4, Issue no 12 ,ISSN:2319- 6890,Dec 2015  Experimental investigation of partial replacement by industrial waste. Bala murgan, karthickraja ,IJERA ,ISSN :2248- 9622,Vol 4,Issue 4,April 2014.  Flexural Strength of Beams by Partial Replacement of Cement With Fly ash and Hypo sludge in Concrete.Jayraj vinodsinhsolanki,Jayeshkumar Pitroda, IJESIT,Vol 2,Issue1,January 2013.  Durability Aspects of standard concrete, Vijaya sekhar Reddy, Ramana Reddy, (IJSCER),Vol 2, ISSN 2319-6009.  ASTM C-1585, Standard test method for measurement of rate of absorption of water, American Society for Testing and Materials.  ASTM C-1202, Standard test method for electrical induction of concrete ability to resist chloride ion penetration, American Society for Testing and Materials.  Rushabh A. Shah, “Effect of Water Absorption and Sorptivity on Durability of Pozzocrete Mortar” (IJESE),vol 1Issue 5 March 2013,ISSN 2319-6378.