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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 12 | Dec 2018 www.irjet.net p-ISSN: 2395-0072
© 2018, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 251
Study on Sugarcane bagasse ash concrete.
Rohini H. Munde1, Dr. S.S. Jamkar2, Dr. S.N. Deshmukh3
1PG Student, Department, of Applied Mechanics Govt. college of Engineering Aurangabad, Maharashtra, India.
2Professor, Department, of Applied Mechanics Govt. college of Engineering Aurangabad, Maharashtra, India.
3AssociateProfessor, Department, of Applied Mechanics Govt. college of Engineering Aurangabad,
Maharashtra, India.
---------------------------------------------------------------------***----------------------------------------------------------------------
Abstract – Sugarcane bagasse ash (SCBA) is industrial waste
product which causes environmental problems. Sugarcane
bagasse ash mainly contains silica and alumina. The paper
presents experimental study on workability and compressive
strength of concrete. In this work concrete mix was prepared
with 0.5 w/c ratio at 0%, 10%, 20%, and 30% replacement of
cement by Sugarcane bagasse ash. The results are compared
with concrete with (10%, 20%, and 30%) or without (0%)
Sugarcane bagasse ash. Results indicated that cement is
replaced by Sugarcane bagasse ash up to 20% in concrete.
Key Words: Sugarcane bagasse ash, Concrete, Workability,
compressive strength.
1. INTRODUCTION
Concrete is the world’s most important,mostcommonlyand
most consumed construction material in modern society
with the development in urbanization and industrialization.
Concrete has excellent mechanical anddurabilityproperties.
Cement is main ingredient of concrete. Ordinary Portland
cement is most commonly used material throughout the
world. The cement industry produced about 5% of global
emission of CO2 (1) and on Another serious problem in
developing countries like India is disposal of solid waste,
generated from agricultural and otherindustrial production.
Sugarcane Bagasse ash is the industrial waste. Sugarcane is
one of the major crops grown in over 110 countries and the
total production is more than 1500 million tons (3). India is
the second largest producers of Sugarcane which produced
over 300 million tons per year (2). Sugarcane bagasse ash
mainly contains silica and alumina. This Sugarcane bagasse
ash generatesvariousproblemassociatedwithenvironment.
Because the disposal of SCBA is on open land and having
landfill problem due to this open land filling problems like
water pollution, soil pollution, air pollution is done. All this
pollution causes global warming and green house effect and
which is dangerous for environment and human life. To
reduce these environmental problems it is necessary to
utilized this as cement replacement material in concrete. In
this paper cement were replacedby0%,10%,20%,and30%
by Sugarcane bagasse ash in concrete.
2. MATERIAL USED
2.1 Cement
OPC 53 grade cement is used. Specific gravity of cement is
3.15. The physical properties of cement tested as per IS:
12269:1987(4).fineness of cement obtained was 3.74%
(residue on 90 micron sieve).
2.2 Sugarcane bagasse ash
Sugarcane bagasse consists of approximately 50% of
cellulose, 25% of hemicelluloses and 25% lignin. Each ton of
sugarcane generates near about 26 % of bagasse and 0.62%
Sugarcane bagasse ash (3). In the present work Sugarcane
bagasse ash was collected directly fromcleaningoperationof
boiler in sugar industry. Sugarecane bagasse ash passing
through 90 micron was used. Chemical properties of
Sugarcane bagasse ash are given in Table-1. Sugarcane
bagasse ash mainly contain high amount of silica and
alumina.
Table -1: Chemical compassion of Sugarcane bagasse ash
2.3 Fine and Coarse aggregates
Locally available river sand and crushed angular basalt was
used as fine aggregate (FA) and Coarse aggregate (CA) with
maximum size of 4.75mm and 20mm respectively in this
experimental work. Coarse aggregates are 20mm and 10mm
used in 60-40 % ratio. Specific gravity of fine and coarse
aggregate was 2.56 and 2.79 respectively. Water absorption
of fine and coarse aggregate obtained 1.12% and
0.55%respectively. Specific gravity and Water absorption
Chemical composition (% by mass)
Silicon dioxide (SiO2) 95.56
Aluminium oxide (Al2O3) 5.43
Ferric Oxide (Fe2O3) 0.53
Magnesium Oxide (MgO) 2.14
Calcium Oxide (CaO) 0.29
Sodium Oxide (Na2O) 0.002
Potassium oxide (K2O) 0.010
Briume oxide (BaO) BDL
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 12 | Dec 2018 www.irjet.net p-ISSN: 2395-0072
© 2018, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 252
properties of fine and coarse aggregate resolute as per IS:
2386:1963 (5).
2.4 Superplasticizer and water
Superplasticizer (SP) named Conplast SP 430 and portable
water was used in this experimental work.
3. EXPERIMENTAL PROGRAM
In this experimental work, concrete mix design was
prepared according to the IS: 10262:2009(6).Watercement
ratio was 0.5 kept constant for all 4 mix designs. The mix
proportions for 0.5 water cement ratio with 0%, 10%, 20%
and 30% replacement of cement by Sugarcane bagasse ash
are shown in Table-2.
Table -2: Concrete mix proportion
4. TEST CONDUCTED ON CONCRETE
In this experimental work test are conducted on concrete to
determine workability andcompressivestrengthofconcrete
with and without Sugarcane bagasse ash. Workability of
concrete was determined by slump cone test on fresh
concrete and compressive strength of concrete was
calculated by compression strength test on hardenconcrete.
Compression strength was done on compression testing
machine. For compression strength test cube specimens of
size 150×150×150 mm was used. Test was performed on
concrete cubes after 7 and 28 water curing. Compression
strength test of concrete was done as per IS: 516:1959 (7).
5. RESULT AND DISCUSSION
5.1 Workability test results
Workability test results are showninTable-3. Workabilityof
concrete was measured by slump value. As presented in Fig-
1.It was observed that workability of concrete decreases
with increasing % replacement of Sugarcanebagassseashin
concrete.
Table -3: Workability test results
% Replacement of
cement by SCBA.
Workability (Slump
value in mm)
0 % 48
10% 43
20% 39
30% 37
Fig-1: Slump value verses various % replacement of SCBA
in concrete.
5.2 Compression strength test result
The results of compressive strength of concrete at 7 and 28
days with (10%, 20%, and 30%) and without (0%)
Sugarcane bagasse ash are given in Table-4. Compressive
strength verses % replacements of cement by Sugarcane
bagasse ash in concrete at both the edges of curing were
presented in Fig-2. Compressive strength of concrete
increased up to 20% replacement of cement by sugarcane
bagasse ash in concrete compare to concrete without
Sugarcane bagasse ash at 7 and 28 days.
Table -4: Compressive strength test result
% Replacement
of cement by
SCBA.
Compressive strength in
N/mm2
7 days 28 days
0 % 20.14 27.70
10% 22.22 28.14
20% 23.70 29.03
30% 18.51 26.51
w/c
ratio
SCBA
in %.
Quantity of material in kg/m3
SCBA Cement FA CA SP
0.5 0 0 300 769 1257 5.4
0.5 10 30 270 769 1257 5.4
0.5 20 60 240 769 1257 5.4
0.5 30 90 210 769 1257 5.4
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 12 | Dec 2018 www.irjet.net p-ISSN: 2395-0072
© 2018, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 253
0
5
10
15
20
25
30
35
0 10 20 30
CompressivestrengthinMpa
% SCBA
7days
28 days
Fig -2: Compressive strength verses various %
replacements of cement by SCBA in concrete
6. CONCLUSIONS
1) Workability of concrete decreased with increasing
% replacement of Sugarcane hagasse ash in
concrete.
2) Compressive strength of concrete increased up to
20% replacement of cement by Sugarcane bagasse
ash in concrete compared to concrete without
Sugarcane bagasse ash at 7 and 28 days
3) OPC cement is replaced by Sugarcane bagasse ash
up to 20% in concrete reduced environmental
problems and cost of construction also.
REFERENCES
[1] Mahsa Madani Hosseini a, Yixin Shao b, Joann K. Whalen
a, “Biocement production from silicon-rich plant
residues: Perspectives and future potential in Canada”
Biosystems Engineering 110 (2011) 351e362.
[2] Ganesan K., Rajagopal, K., and Thangavel, K. “Evaluation
of bagasse ash assupplementarycementitiousmaterial”.
Cement and Concrete Composites, 2007.
[3] Prashant O Modania, M R Vyawahare “Utilization of
bagasse ash as a partial replacement of fine aggregatein
concrete” Procedia Engineering 51 ( 2013 ) 25 – 29
[4] IS: 12269: 1987 Specification for 53 grade Ordinary
Portland cement.
[5] IS: 2386: 1987 Method of test for aggregates for
concrete.
[6] IS: 10262: 2009, “Recommendedguidelinesforconcrete
mix proportioning”, Bureau of Indian Standard, New
Delhi.
[7] IS: 516: 1959 Method of test for strength of concrete.

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IRJET- Study on Sugarcane Bagasse Ash Concrete

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 12 | Dec 2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 251 Study on Sugarcane bagasse ash concrete. Rohini H. Munde1, Dr. S.S. Jamkar2, Dr. S.N. Deshmukh3 1PG Student, Department, of Applied Mechanics Govt. college of Engineering Aurangabad, Maharashtra, India. 2Professor, Department, of Applied Mechanics Govt. college of Engineering Aurangabad, Maharashtra, India. 3AssociateProfessor, Department, of Applied Mechanics Govt. college of Engineering Aurangabad, Maharashtra, India. ---------------------------------------------------------------------***---------------------------------------------------------------------- Abstract – Sugarcane bagasse ash (SCBA) is industrial waste product which causes environmental problems. Sugarcane bagasse ash mainly contains silica and alumina. The paper presents experimental study on workability and compressive strength of concrete. In this work concrete mix was prepared with 0.5 w/c ratio at 0%, 10%, 20%, and 30% replacement of cement by Sugarcane bagasse ash. The results are compared with concrete with (10%, 20%, and 30%) or without (0%) Sugarcane bagasse ash. Results indicated that cement is replaced by Sugarcane bagasse ash up to 20% in concrete. Key Words: Sugarcane bagasse ash, Concrete, Workability, compressive strength. 1. INTRODUCTION Concrete is the world’s most important,mostcommonlyand most consumed construction material in modern society with the development in urbanization and industrialization. Concrete has excellent mechanical anddurabilityproperties. Cement is main ingredient of concrete. Ordinary Portland cement is most commonly used material throughout the world. The cement industry produced about 5% of global emission of CO2 (1) and on Another serious problem in developing countries like India is disposal of solid waste, generated from agricultural and otherindustrial production. Sugarcane Bagasse ash is the industrial waste. Sugarcane is one of the major crops grown in over 110 countries and the total production is more than 1500 million tons (3). India is the second largest producers of Sugarcane which produced over 300 million tons per year (2). Sugarcane bagasse ash mainly contains silica and alumina. This Sugarcane bagasse ash generatesvariousproblemassociatedwithenvironment. Because the disposal of SCBA is on open land and having landfill problem due to this open land filling problems like water pollution, soil pollution, air pollution is done. All this pollution causes global warming and green house effect and which is dangerous for environment and human life. To reduce these environmental problems it is necessary to utilized this as cement replacement material in concrete. In this paper cement were replacedby0%,10%,20%,and30% by Sugarcane bagasse ash in concrete. 2. MATERIAL USED 2.1 Cement OPC 53 grade cement is used. Specific gravity of cement is 3.15. The physical properties of cement tested as per IS: 12269:1987(4).fineness of cement obtained was 3.74% (residue on 90 micron sieve). 2.2 Sugarcane bagasse ash Sugarcane bagasse consists of approximately 50% of cellulose, 25% of hemicelluloses and 25% lignin. Each ton of sugarcane generates near about 26 % of bagasse and 0.62% Sugarcane bagasse ash (3). In the present work Sugarcane bagasse ash was collected directly fromcleaningoperationof boiler in sugar industry. Sugarecane bagasse ash passing through 90 micron was used. Chemical properties of Sugarcane bagasse ash are given in Table-1. Sugarcane bagasse ash mainly contain high amount of silica and alumina. Table -1: Chemical compassion of Sugarcane bagasse ash 2.3 Fine and Coarse aggregates Locally available river sand and crushed angular basalt was used as fine aggregate (FA) and Coarse aggregate (CA) with maximum size of 4.75mm and 20mm respectively in this experimental work. Coarse aggregates are 20mm and 10mm used in 60-40 % ratio. Specific gravity of fine and coarse aggregate was 2.56 and 2.79 respectively. Water absorption of fine and coarse aggregate obtained 1.12% and 0.55%respectively. Specific gravity and Water absorption Chemical composition (% by mass) Silicon dioxide (SiO2) 95.56 Aluminium oxide (Al2O3) 5.43 Ferric Oxide (Fe2O3) 0.53 Magnesium Oxide (MgO) 2.14 Calcium Oxide (CaO) 0.29 Sodium Oxide (Na2O) 0.002 Potassium oxide (K2O) 0.010 Briume oxide (BaO) BDL
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 12 | Dec 2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 252 properties of fine and coarse aggregate resolute as per IS: 2386:1963 (5). 2.4 Superplasticizer and water Superplasticizer (SP) named Conplast SP 430 and portable water was used in this experimental work. 3. EXPERIMENTAL PROGRAM In this experimental work, concrete mix design was prepared according to the IS: 10262:2009(6).Watercement ratio was 0.5 kept constant for all 4 mix designs. The mix proportions for 0.5 water cement ratio with 0%, 10%, 20% and 30% replacement of cement by Sugarcane bagasse ash are shown in Table-2. Table -2: Concrete mix proportion 4. TEST CONDUCTED ON CONCRETE In this experimental work test are conducted on concrete to determine workability andcompressivestrengthofconcrete with and without Sugarcane bagasse ash. Workability of concrete was determined by slump cone test on fresh concrete and compressive strength of concrete was calculated by compression strength test on hardenconcrete. Compression strength was done on compression testing machine. For compression strength test cube specimens of size 150×150×150 mm was used. Test was performed on concrete cubes after 7 and 28 water curing. Compression strength test of concrete was done as per IS: 516:1959 (7). 5. RESULT AND DISCUSSION 5.1 Workability test results Workability test results are showninTable-3. Workabilityof concrete was measured by slump value. As presented in Fig- 1.It was observed that workability of concrete decreases with increasing % replacement of Sugarcanebagassseashin concrete. Table -3: Workability test results % Replacement of cement by SCBA. Workability (Slump value in mm) 0 % 48 10% 43 20% 39 30% 37 Fig-1: Slump value verses various % replacement of SCBA in concrete. 5.2 Compression strength test result The results of compressive strength of concrete at 7 and 28 days with (10%, 20%, and 30%) and without (0%) Sugarcane bagasse ash are given in Table-4. Compressive strength verses % replacements of cement by Sugarcane bagasse ash in concrete at both the edges of curing were presented in Fig-2. Compressive strength of concrete increased up to 20% replacement of cement by sugarcane bagasse ash in concrete compare to concrete without Sugarcane bagasse ash at 7 and 28 days. Table -4: Compressive strength test result % Replacement of cement by SCBA. Compressive strength in N/mm2 7 days 28 days 0 % 20.14 27.70 10% 22.22 28.14 20% 23.70 29.03 30% 18.51 26.51 w/c ratio SCBA in %. Quantity of material in kg/m3 SCBA Cement FA CA SP 0.5 0 0 300 769 1257 5.4 0.5 10 30 270 769 1257 5.4 0.5 20 60 240 769 1257 5.4 0.5 30 90 210 769 1257 5.4
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 12 | Dec 2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 253 0 5 10 15 20 25 30 35 0 10 20 30 CompressivestrengthinMpa % SCBA 7days 28 days Fig -2: Compressive strength verses various % replacements of cement by SCBA in concrete 6. CONCLUSIONS 1) Workability of concrete decreased with increasing % replacement of Sugarcane hagasse ash in concrete. 2) Compressive strength of concrete increased up to 20% replacement of cement by Sugarcane bagasse ash in concrete compared to concrete without Sugarcane bagasse ash at 7 and 28 days 3) OPC cement is replaced by Sugarcane bagasse ash up to 20% in concrete reduced environmental problems and cost of construction also. REFERENCES [1] Mahsa Madani Hosseini a, Yixin Shao b, Joann K. Whalen a, “Biocement production from silicon-rich plant residues: Perspectives and future potential in Canada” Biosystems Engineering 110 (2011) 351e362. [2] Ganesan K., Rajagopal, K., and Thangavel, K. “Evaluation of bagasse ash assupplementarycementitiousmaterial”. Cement and Concrete Composites, 2007. [3] Prashant O Modania, M R Vyawahare “Utilization of bagasse ash as a partial replacement of fine aggregatein concrete” Procedia Engineering 51 ( 2013 ) 25 – 29 [4] IS: 12269: 1987 Specification for 53 grade Ordinary Portland cement. [5] IS: 2386: 1987 Method of test for aggregates for concrete. [6] IS: 10262: 2009, “Recommendedguidelinesforconcrete mix proportioning”, Bureau of Indian Standard, New Delhi. [7] IS: 516: 1959 Method of test for strength of concrete.