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Design And Manufacture Prototype of Jaggery Plant
1.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 03 | Mar -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1583 Design and Manufacture Prototype of Jaggery Plant Pramod B. Magade1,Vaibhav M. Dhavale2, Vaishnavi G. Bhate3, Vrushali P. Thorat4, Rachana K. Zende5 1Ph.D Mechanical,zeal college of Engg. & Research, narhe, pune41 (pursuing) 2345B.E. Mechanical, zeal college of Engg. & Research, narhe, pune41 (appeared) ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract –Indian agriculture is well known for its good quality. But sometimes due to older methods the farmers have to face losses due to less productivity large production cost. In this project the only motto is to reduce production cost and increase the production rate using various advanced methodsof engineering. Sugarcaneisanimportant cash crop for sugar and allied industry related to its by- products and agro based industries. Out of many by- products, jaggery occupies an important place. Jaggery making and marketing in India continues to be the larger agricultural based occupation in spite of the phenomenal increase in the production and consumption of white sugar. In India, jaggery manufacturing is considered as big cottage industry under unorganized sector. Key Words: Boiler, Separator, Evaporator, Hydraulic pump, gear pump, flow control valve, heating tube, blower. 1. INTRODUCTION In this project, we are working on a jaggery, new process for jaggery making. Jaggery and sugar aremadefromsugarcane but sugar is produced on large scale wherejaggery,thescale at which it produced is almost 20-25% of sugar that is mainly sugar has a long shelf life. As the chemicals used in the production of sugar are in a large quantity. Sugar can be stored in a large scale for a long time but jaggary cannot be stored in a large scale for a long time. As the chemicals used in the jaggery production are small quantity. Hence it has nutritious values. But the demand of jaggery is not that much satisfied by the producers as they are using conventional (traditional) method to manufacture jaggery and its byproducts. The proposed project will increase yield of jaggery production and reduce the pollution,theamountoffuel used in the production also reduce, and also the number of workers will reduced. 1.1 HISTORY From many decades structure of traditional jaggery plant is still same. It contains 2-3 big size pans which are used to boil juice (sugarcane). External heat is supplied to pans by furnaces. It is batch process.Itistraditionalprocess.Andzero maintenance. It does been happening from almost 200years there is not much change in jaggery process. Fig1: Heating and separation of impurities Fig2: Extraction of syrup Fig3: Mould making
2.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 03 | Mar -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1584 1.2 PROBLEM STATEMENT Installation cost of this process is high. For this process man power required is more. The Structure of furnaceisold. Due to this process pollution isoccurred whichisharmful for nature. In this process energy consumption is more. And production rate is very low. 2. MODEL DEVELOPMENT In this project, we are converting batch process into continuous process byreplacingwholesystem bywatertube boiler. Now system is semiautomatic. In this system the juice is passed in two steps. First step is from inlet to impurity separator via tubes. Second step is after separating impurities the juice is passed to the outlet via heating tubes. Fig4: MODEL OF PLANT Table -1: Equipment Table SR NO. Name of part Material Working 1 Boiler Mild steel Used to heat tube 2 Tubes Stainless steel Passing the juice from inlet 3 Separator Stainless steel Toremove impurities 4 Helical gear pump Specified For extraction of syrup from outlet 5 Hydraulic pump Specified To lift the juice 6 Flow control valve Specified To control flow of the juice 2.1. SIMULATION STUDIES AND MODEL SUGGESTIONS In the given prototype we are using boiler which is made up of mild steel. When weare using boiler in largescaleindustry it can be replaced by ceramics or bricks construction. In the given prototype, we using net separator. In industry it can be replace by centrifugal separator. We can use plc controller for automatic package of jaggery instead of manual packaging. 3. CONCLUSIONS After visiting various industries and after studying the output of the prototype of the given model we can conclude that the 1) The amount of fuel required is less in the given process. 2) Production rate is increased. 3) Number of labors required is less. 4) Pollution due to incompleteburningoffueldue to old method also reduced. 5) ACKNOWLEDGEMENT This project is totally dedicated to hardworking Indian farmers and their contribution for development of India.
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 03 | Mar -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1585 REFERENCES [1] Indian institute of sugar research, lucknow (sugarcane scenario in India, sugarcane research system) [2] Renaissance in intellectual deceplines, ISSN 2277- 7644,Vol –I , Issue-I April 2012. ( Marketing of jaggery and new trends in jaggery market) [3] Candiff E.W.and still , R.S. Basic marking concept, decision and strategies , prentice hall of India pvt ltd, new delhi, 1972 p.p. 273-274.(jaggery packaging and storage, market risk) [4] International research journal of engineering and technology (IRJET) VOL-02 issue -03 | june 2015 ( performane and evaluation of sugar and distillary euffluent treatment plant) [5] International journal of advanced engineering and research development ( IJAERD) Vol-I , issue- 05 , may 2014, ( research paper on analysis of boiler losses to improve unit heat rate of coal fired thermal power plant) BIOGRAPHIES Pramod B. Magade PhD. ZES. ZCOER Pune 41 ( perusing) Vaibhav Mahadev Dhavale B.E. mechanical ( perusing) Z.E.S.’ Z.C.O.E.R. Pune41 Vaishnavi Girish Bhate B.E. mechanical ( perusing) Z.E.S.’ Z.C.O.E.R. Pune41 Vrushali Prakash Thorat B.E. mechanical ( perusing) Z.E.S.’ Z.C.O.E.R. Pune41 Rachana Kantilal Zende B.E. mechanical ( perusing) Z.E.S.’ Z.C.O.E.R. Pune41
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