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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 06 | June 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 122
Using DSFF Reactor Anaerobic Treatment of Sugar Industry Effluent
Prof. A. B. Shelar*, Supriya Pawar**, Pragati Nimbalkar**, Sonu Mallah**, Rohit Patil**
*Head of Department, Civil Engineering, Anantrao Pawar College of Engineering & Research, Pune India
**Student, Civil Engineering, Anantrao Pawar College of Engineering & Research, Pune India
-----------------------------------------------------------------------------***--------------------------------------------------------------------
Abstract - The use of large amount of water and the
production of organic compounds asliquideffluentsaremajor
environmental issue in sugar cane industry. Anaerobic
digestion is the suitable option for the treatment of effluents.
In the presence of biodegradablecomponentsintheeffluentsis
advantage of anaerobic process over othertreatmentmethod.
The aim is study of t sugar industry wastewater by DSFF
Reactor. Thus DSFF reactor can be used for treating sugar
wastewater and for producing biogas.
Keywords: Anaerobic digestion; Reactor; Effluents; Sugar
1. INTRODUCTION
Industrial wastes are the one which known as industrial
wastewater. Industrial wastes are either discharged directly
into the canals or else are discharged into natural source of
water. Industrial wastewaters are treated partially before
their discharged into sewers. Or use special method to treat
the waste water some industries as follows
1. . Industry like sugar, canning, dairy, fermentation
etc.
2. Industries like coke and gas, iron and steel, oil,
petroleum etc.
3. Industries like chemicals industry, metals finishing,
paper and pulp, rubber, tanning, textiles etc.
2. MATERIALS AND METHODS
[A laboratory scale Downflow Anaerobic Reactor was
fabricated from PVC pipe of 10.24cm internal diameter. The
overall height of the reactor 121.29cm (48inches), one inlet at
17.78 cm (7inch) from the top of reactor was provided for the
influent. The effluent outlet was provided at 17.78cm (7inch)
from the below level of the reactor. Pieces of PVC pipe of 1.28
diameter (1/2 inch) roughened both inside & outside are used
as the packing material in the reactor. Opening are provided
at the top & bottom of the reactor to guide gas bubble into the
separator to collect the gas generated and allow the setting of
suspended of suspended solids respectively . The effluent tube
was connected to the water seal to avoid the escape of gas
through the effluent. The gas outlet connected to the
measuring flask through aquarium pipethemeasuringflaskis
full of water kept inverted in the bucket containing water, not
flow was used for feeding the reactor. Exit valve of ½ inch size
was fixed at the bottom, of the reactor to facilitate the sludge
withdrawal. The lid of the reactor and the other fittings were
sealed to maintain anaerobic condition insidethereactor. The
reactor was supported by mild steel framed structure.]8
Fixed Film Reactor
In SFFR structure include such as activated carbon, PVC
.
Fig. No. 1: DSFF Reactor
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 06 | June 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 123
Anaerobic Downflow Stationary Fixed Film Reactor
Downflow Stationary Fixed Film (DSFF) reactor is member of
family of high- rate anaerobic reactors; all are based on
retention of the active biomass. TheDSFFreactordistinguishes
itself from other type of advanced reactors by the downflow
mode of operation, the architecture of its packing (fixed
biofilm support), and the absence of suspended growth.
The method of operation of DSFF reactors is shown in Fig
RESULTS
The reactor was started with an Hydraulic Flow Rate (HFR)
2.514mlper min at a constant hydraulic retention time (HRT)
of 48 hrs. the study was conducted under ambient
environmental conditions the HRT is change as we get state
conditions At 24 hrs.HRT the HFR was increase to 5.147ml/
min an at 12hrs. HRT, HFR was 10.29ml/min the reactor is
operated till HRT of 12 hrs
Initial Reading.
TEST READING
Temp 3.5
PH 7.4
TDS 2000mg/lit
Connectivity 5.70ms
Alkalinity 650mg/lit
Acidit 0mg/lit
Biogas Production 0mg/day
Final Reading
TEST READING
Temp 3.5
PH 7.4
TDS 1900mg/lit
Connectivity 5.58ms
Alkalinity 600mg/lit
Acidit 0mg/lit
Biogas Production 10mg/day
3. CONCLUSIONS
1. Using Downflow anaerobic treatment sugar industry
waste water we can treat effectively.
2. COD reduction is from 2000 mg/l to 250mg/l during
treatment at the HRT point COD level is little bit
increase.
3. The PH of waste water of sugar industry varies
between 6.7 to 7.7 showing better performanceofthe
reactor.
4. Generation of biogas gradually increase from
5.0ml/day to 1200.01ml/day during study period.
REFERENCES
1. Ayati, B and Ganjidoust, 2006. “Comparing the
efficiency of UAFF and UASB with hybrid reactor in
treating wood fiber wastewater”. Iranian journal of
environmental health science andengineering. Vol. 3,
No. 1, pp 3944.
2. Van Haandel, A.C. and Lettinga, G., 1994. “Anaerobic
sewage treatment; a practical guide for regions with
a hot climate.” John Wiley and Sons, New York.
3. Reports of Indian sugar mills association, 2004
4. (http://business.mapsofindia.com/sugar-industry/)
5. Wolmarans and Villiers, 2002
6. Standard methods for examination of water and
wastewater, 1995. 19th Edition. Prepared and
published by American public health association,
American water works association, water pollution
control federation.
7. Ghangrekar, M.M., 1998. “Studies on granulation,
startup and performance of up flow anaerobicsludge
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 06 | June 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 124
blanket reactor”, PhD Thesis, Indian Institute of
technology Bombay.
8. Anaerobic wastewater treatment attached
growth and sludge blanket process Por. S.
Vigneshwaran; B.L.N. Balasuriya T.
iraraghavan Bangkok; ENSIC, 1986

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IRJET- Using DSFF Reactor Anaerobic Treatment of Sugar Industry Effluent

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 06 | June 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 122 Using DSFF Reactor Anaerobic Treatment of Sugar Industry Effluent Prof. A. B. Shelar*, Supriya Pawar**, Pragati Nimbalkar**, Sonu Mallah**, Rohit Patil** *Head of Department, Civil Engineering, Anantrao Pawar College of Engineering & Research, Pune India **Student, Civil Engineering, Anantrao Pawar College of Engineering & Research, Pune India -----------------------------------------------------------------------------***-------------------------------------------------------------------- Abstract - The use of large amount of water and the production of organic compounds asliquideffluentsaremajor environmental issue in sugar cane industry. Anaerobic digestion is the suitable option for the treatment of effluents. In the presence of biodegradablecomponentsintheeffluentsis advantage of anaerobic process over othertreatmentmethod. The aim is study of t sugar industry wastewater by DSFF Reactor. Thus DSFF reactor can be used for treating sugar wastewater and for producing biogas. Keywords: Anaerobic digestion; Reactor; Effluents; Sugar 1. INTRODUCTION Industrial wastes are the one which known as industrial wastewater. Industrial wastes are either discharged directly into the canals or else are discharged into natural source of water. Industrial wastewaters are treated partially before their discharged into sewers. Or use special method to treat the waste water some industries as follows 1. . Industry like sugar, canning, dairy, fermentation etc. 2. Industries like coke and gas, iron and steel, oil, petroleum etc. 3. Industries like chemicals industry, metals finishing, paper and pulp, rubber, tanning, textiles etc. 2. MATERIALS AND METHODS [A laboratory scale Downflow Anaerobic Reactor was fabricated from PVC pipe of 10.24cm internal diameter. The overall height of the reactor 121.29cm (48inches), one inlet at 17.78 cm (7inch) from the top of reactor was provided for the influent. The effluent outlet was provided at 17.78cm (7inch) from the below level of the reactor. Pieces of PVC pipe of 1.28 diameter (1/2 inch) roughened both inside & outside are used as the packing material in the reactor. Opening are provided at the top & bottom of the reactor to guide gas bubble into the separator to collect the gas generated and allow the setting of suspended of suspended solids respectively . The effluent tube was connected to the water seal to avoid the escape of gas through the effluent. The gas outlet connected to the measuring flask through aquarium pipethemeasuringflaskis full of water kept inverted in the bucket containing water, not flow was used for feeding the reactor. Exit valve of ½ inch size was fixed at the bottom, of the reactor to facilitate the sludge withdrawal. The lid of the reactor and the other fittings were sealed to maintain anaerobic condition insidethereactor. The reactor was supported by mild steel framed structure.]8 Fixed Film Reactor In SFFR structure include such as activated carbon, PVC . Fig. No. 1: DSFF Reactor
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 06 | June 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 123 Anaerobic Downflow Stationary Fixed Film Reactor Downflow Stationary Fixed Film (DSFF) reactor is member of family of high- rate anaerobic reactors; all are based on retention of the active biomass. TheDSFFreactordistinguishes itself from other type of advanced reactors by the downflow mode of operation, the architecture of its packing (fixed biofilm support), and the absence of suspended growth. The method of operation of DSFF reactors is shown in Fig RESULTS The reactor was started with an Hydraulic Flow Rate (HFR) 2.514mlper min at a constant hydraulic retention time (HRT) of 48 hrs. the study was conducted under ambient environmental conditions the HRT is change as we get state conditions At 24 hrs.HRT the HFR was increase to 5.147ml/ min an at 12hrs. HRT, HFR was 10.29ml/min the reactor is operated till HRT of 12 hrs Initial Reading. TEST READING Temp 3.5 PH 7.4 TDS 2000mg/lit Connectivity 5.70ms Alkalinity 650mg/lit Acidit 0mg/lit Biogas Production 0mg/day Final Reading TEST READING Temp 3.5 PH 7.4 TDS 1900mg/lit Connectivity 5.58ms Alkalinity 600mg/lit Acidit 0mg/lit Biogas Production 10mg/day 3. CONCLUSIONS 1. Using Downflow anaerobic treatment sugar industry waste water we can treat effectively. 2. COD reduction is from 2000 mg/l to 250mg/l during treatment at the HRT point COD level is little bit increase. 3. The PH of waste water of sugar industry varies between 6.7 to 7.7 showing better performanceofthe reactor. 4. Generation of biogas gradually increase from 5.0ml/day to 1200.01ml/day during study period. REFERENCES 1. Ayati, B and Ganjidoust, 2006. “Comparing the efficiency of UAFF and UASB with hybrid reactor in treating wood fiber wastewater”. Iranian journal of environmental health science andengineering. Vol. 3, No. 1, pp 3944. 2. Van Haandel, A.C. and Lettinga, G., 1994. “Anaerobic sewage treatment; a practical guide for regions with a hot climate.” John Wiley and Sons, New York. 3. Reports of Indian sugar mills association, 2004 4. (http://business.mapsofindia.com/sugar-industry/) 5. Wolmarans and Villiers, 2002 6. Standard methods for examination of water and wastewater, 1995. 19th Edition. Prepared and published by American public health association, American water works association, water pollution control federation. 7. Ghangrekar, M.M., 1998. “Studies on granulation, startup and performance of up flow anaerobicsludge
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 06 | June 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 124 blanket reactor”, PhD Thesis, Indian Institute of technology Bombay. 8. Anaerobic wastewater treatment attached growth and sludge blanket process Por. S. Vigneshwaran; B.L.N. Balasuriya T. iraraghavan Bangkok; ENSIC, 1986