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Design and Fabrication of Portable Electric Tiller and Cutter Machine
1.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 07 | July 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 1537 Design and Fabrication of Portable Electric Tiller and Cutter Machine Prof. Shailendra Zaveri1, Shilkumar Patil2, Nikhil Chahande3, Prashant Dharne4 1Associate Professor, Department of Mechanical Engineering, Rajiv Gandhi College Of Engineering Research and Technology Chandrapur, Maharashtra, India, 2,3,4Student, Department of Mechanical Engineering, Rajiv Gandhi College Of Engineering Research and Technology Chandrapur, Maharashtra, India ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract - In Indian Agriculture, Generally tractors or cultivator machines are commonly used for ploughing. Before this method farmers uses the traditional method this is time consuming and hardworking and costly. So we are intro- ducing a new machine. This Machine useful for agriculture in India is of a much larger level. All machine high price and useful for agriculture but not affordable to farmers. So we have created a new machine with this problem in mind to increase the maximum weed removal capacity of the tiller blade in the new design. We have added some extra parts to this machine to help improve the maximum weed removal efficiency. First removing parts are three long tiller blades for tilling operation for Creates favorable environment for crop growth and the second part is cutter attachment for crop and grass cutting. This machine performs both tilling and crop cutting operations. Key Words: Battery, Blade, Cutter, Tiller, Cutter 1. INTRODUCTION In India currently farmers are unhappy to spend money for ploughing operation because of raise in petrol price day by day. To solve this problem, we made an electric power tiller and cutter machine which is power by battery to electric motor. The battery is ecofriendly and easily recharge. The power tiller is mainly used in farming operation for preparing a seedbed on upper level of land. The portable power tiller is not only the large soil mixingca- pacity compared to the other machine but also good weed cutting capability. In a market various power tiller machine is available and it is operated on internal- combustion engine. It running on engine the petrol or diesel is needed it is big problem, because this tiller machine creates a pollution in environment and it is dangerous for human health. To solve this problem we make this portable electric power tiller and cutter ma- chine. This is cost-effective and pollution free. in this portable electric power tiller we added some more useful accessories, which are wheel attachment and cutter attachment is used to cut the growed cropinsoil andgrass in gardening. 1.1 The Need of the Project In For making farmers life comfortable during tilling work, Earlier farmers were using Traditional farming method which is time consuming, hardworking and costly, hence we introduce new technology.Normally,themachines are used for the agricultural use in India which is of higher stage. All machines were used in farm are high price and not reasonable to farmers, hence to overcome this trouble we were make this model. This working model of power tiller is Reducing man power & Rescuing the risk. This machine reduce the cost, improve the soil properties. This battery operated power tiller reducing the use of fossil fuel and improving the productivity of agriculture. 1.2 Portable Electric Tiller & Cutter Machine In Farming has been an important part of the human being ecosystem. However,conventional agricultural methods need a lot of human effort and are very time- consuming. Agriculture tilling is one of the most labor demanding operations in agriculture. Physical tilingoffields is very tough task while tractors incurhighinvestmentalong with heavy fuel use costs. This low-cost portable battery charged electric power tiller and cutter machine is a one- stop new solution to develop the conventional agriculture methods of farming, as it reduces the human effort, at a very small price using motorized tilling mechanism. 2. MOTIVATION AND OBJECTIVE 1) To replace the use of non renewable energy source and to make use of other renewable energy source. 2) This may decrease the investment on fuel, and its price. 3) These make farming more effective and easier. 3. METHODOLOGY Following is the methodology used to design and fabricate our portable electric tiller and cutter machine.
2.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 07 | July 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 1538 Fig -3: Flow Chart 3.1 Material Selection After doing research on the several material properties, the most feasible material is select- ed for the portableelectrictillerandcuttermachine.Weinvestigatedfor the characteristics which are taken into account, which including machinability, durability, strength, weight, availability, and material cost. A mate- rial with sufficient strength is chosen to ensure that theframe of the portable electric tiller and cutter machine does not fail under the strain exerted. Rectangular ironpipe has been used for this project. 4. COMPONENTS 4.1 Electric Hub Motor Fig -4.1: Electric hub motor Rated Voltage: 24V DC, Output Power: 250W Rated Speed: 3300rpm, Reduction Ration: 9.78 Teeth On Sprocket: 9 4.2 Two Wheeler Wheel Rim Fig -4.2: Two wheeler wheel rim Spoke: 36, Rim Diameter: 49 Cm Spoke Length: 18.5 Cm, Rim Width: 6.8 Cm 4.3 Controller Fig -4.3: Controller Type: Brush Controller Rated Volt: 24V, Rated Power: 250 Watt
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 07 | July 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 1539 4.4 Wheel Angles Fig -4.4: Wheel angle Angle Type: Right Angle Length: 3.5 Cm, Breadth: 9 Cm 4.5 Lithium-ion Battery Fig -4.5: Lithium-ion battery Voltage: 24V, Current: 7.5Ah 4.6 Nut, Bolt & Screw Fig -4.6: Nut, bolt and screw Nut Type: Plain, Bolt Type: Grade 0, Screw Type: Truss Head 4.7 DC Motor Fig -4.7: DC motor Voltage: 12V, Rated Speed: 6500 rpm 4.8 Shaft Fig -4.8: Shaft Material: Mile Steel, Length: 27 Cm 4.9 Cutter Fig -4.9: Cutter Shape of Blade: Circular Shape, Material: Stainless Steel Number of Blade: 28 4.10 Chain, Sprocket & Bearing Fig -4.10: Chain, sprocket & bearing Chain Length: 134 Cm, Chain Pin: 53 Sprocket Diameter: 18.5 Cm, Sprocket Teeth: 43 5. MODELLING 5.1 Solidworks The virtual model is created by using solidworks modeling software to analyze the model. The dimension are considered as per the physical model and a rough diagram of the portable electric tiller and cutter machine is drawn. Then create a 3D model.
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 07 | July 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 1540 Fig -5.1: 3D view Fig -5.2: Right side view Fig -5.3: Left side view Fig -5.4: Front and back side view 6. WORKING AND MODIFICATION This portable electric power tiller and cutter machine is operated on battery power. The tiller machine is running on electric motor which uses a chain and sprocket mechanism arrangement to drive the bike wheel rim. A lithium-ion battery is used to power hub motor with tiller blade through soil. The tiller blade allow for easy andnarrow tillingaccuratelyas needed for farming and on left sideofthe machine is cutter attachment is attached for crop or grass cutting. While cutting operation we remove tiller blade and attach wheel attachment for easy work. The machine is portable due to simple in construction of machine the maintenance is very less. The price of machine is very low as compared to other IC engine operatedtillermachinesoasthe farmers can purchase the machine easily. Themachinemakesuseofabikewheelrimwith welded angles to provide efficient gripping on agriculture soil. The wheel rim design is developed to provide a firm gripping on agriculturelandstrongsufficienttodragthetiller machine blade while tilling process. A switch is provided on the right side of handle is used to switch on or off the machine. The machine is run by an electric hub motor which usesa chain and sprocketmechanismarrangementtorunthe pulling bike wheel rim. A lithium-ion battery is used to power the hub motor with a force capable of pulling the tiller blade through agriculture soil. The three J Shaped tiller blade allow for simple, easy and narrow tilling exactly asneededforfarming. The light weight and portable design of tiller machine makes it easy to handle and control the direction of machinearound in any vehicles or by hand for transporting the machine. This tiller machine provides a smart new fuel free system for farming and gardening. This tiller machine provides a smart new fuel free systemforfarmingandgardening.ThisMachine Works 2 to 3 hours. Fig -6.1: Tiller Blade & Cutter Attachment
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 07 | July 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 1541 Fig -6.2: Wheel attachment 7. FABRICATION Following the selection of materials that are light in weight, durable, and readily available, such as reactangular iron pipe. Several machining processes are performed on the material. Clamps, Handle, supports, reactangular iron frames, and other elements are tiller blade and cutter blade manufactured. In the fabrication , we do cutting, drilling, welding and shaping operations. Other operations are bendingoftillerblade.Bench-wiseclampingis used to prepare the clamps. This all operation done in fabrication of project overall making cost of this machine is Rs 9506 only. Fig -7: Assembled project model 8. ADVANTAGES 1) Automatic Operation. 2) Battery Powered no fuel needed. 3) Portable and easy to operate. 4) Cost- effective as compared to a tractor. 5) Replacement for animal power and human effort. 6) Simple in design. 7) Easy to maintain. 8) Cheap in cost. 9) Pollution free. 10) Eco-friendly 11) User friendly 12) It has low running cost. 9. DISADVANTAGES 1) It needs charging when battery runs out. 2) Clean after every use. 10. APPLICATION 1) In agriculture field for preparation for seed sowing. 2) For Plougging. 3) Weed removal. 4) For softening land. 5) For harvesting small crops. 6) For cultivation of soil. 7) Soil preparation for seed sowing. 8) Crop cutting. 9) Unwanted grass cutting. 10) A number of common weeding toolsaredesignedto ease the task of removing weeds from gardens and lawns. 11. FUTURE SCOPE 1) Various processes along with ploughing could be done such as seeding and spraying by adding more attachments. 2) More operations can beincludedtothemachinelike pesticide sprayer, tiller and many other machines for various operaions. 3) By making modification same machine with able to changing the different rotary tool for different purpose example rotary tool for cutting purpose, digging purpose. 4) By making further modification using large power generated solar panel. 5) By making modification in increasing the speed of the motor. 12. CONCLUSIONS Today in the world fuel prices and environmental pollution increases day by day. So control environmental pollution, to save fuel and bio product this project is design. For this model requires low investment at the starting stage but its gives more energy output with low maintenance. Our new project developed batterypoweredis minimizing the harmful effort of manual tiller. Here in our project we conclude that by using this machine we reduce the farming cost, animal use, and air pollution and manpower. Our main objective is to help the farmers.
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 07 | July 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 1542 ACKNOWLEDGEMENT We express or heartiest acknowledgement to all those who supported us and provided guidance whilst completion of this project. We would like to take this opportunity with great pleasureto expressourdeepsenseof gratitude towards our guide Prof.Shailendra.R.Zaverifor his valuable guidance and incessant encouragement and cooperation extended to us during this dissertation work. We would like to say special thanks to our Hon. Head of Mechanical Department, Dr. Pravin A. Potdukhe and the incharge of Shri. Shankar Thamke Sir for giving their valuable time. REFERENCES [1] Ashvi Patel and DhanashreeIngle“Design &Fabrica-tion of Power Tiller by Using Scooter Engine”. Interna-tional Journal of Disaster Recovery & Business Conti- nuity: journal. vol. 11, No. 3 May2020. [2] R.magesh Kumar and M.Mayakannan, “Design and Fabrication of Battery Operated Weeder Machine” In- ternational Research Journal of Engineering and Technology,vol. 07, no. 05,IRJET-2020, May-2020. [3] A.Zakariyah and A. M. EI-Okene, “Modification of port- able power tiller for small scale weeding operation,” Journal of Engineering Research and Report, JERR- vol. 20, no. 08, June2021. [4] Ashish Kumar, “Solar Power Tiller,” International Jour- nal of Scientific&Engineering Research, vol. 9,Issue.10, Octomber-2018. [5] Trikeshwar M Pradhan, “Solar operated electric power tiller with detachable handle and wheel, “International Journal of Innovationsin Engineering and Science, Vol6, No.1 2021. Mr. Shilkumar. M. Patil , Project Group Leader of “Design And Fabrication Of Portable Electric Tiller And Cutter Machine”. He is currently pursuing final year of Bachelor of Technology in the Mechanical Engineering at Rajiv Gandhi College of Engineering Research and Technology, Chandrapur, Maharashtra. Aside from that, he is a innovator with enthusiasm and strong analytical skills. with the technical knowledge he eager to work in automobile industry. Prof. Shailendra. R. Zaveri, Guide of project “Design And Fabrication of Portable Electric Tiller and Cutter Machine” and Associate Professor of Depart- ment of Mechanical Engineering at Rajiv Gandhi College of Engi- neering Research and Technolo- gy, Chandrapur, Maharashtra. They having 25+ years of teach- ing experience. Mr. Nikhil R. Chahande, cur- rently pursuing final year of Bachelor of Technology in the Mechanical Engineering at Rajiv Gandhi College of Engineering Research and Technology, Chandrapur, Maharashtra. Apart from that He aims to obtain a deeper understanding of various automobile technologies by using his expertise and talents. Mr.Prashant P. Dharne, currently pursuing final year of Bachelor of Technology in the Mechanical Engineering at Rajiv Gandhi College of Engineering Research and Technology, Chandrapur, Maharashtra. BIOGRAPHIES
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