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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 06 | June 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 286
DESIGN AND DEVELOPEMENT OF COMPACT SOLAR AGRICULTURAL
HARVESTER USING QUICK RETURN MECHANISM
Prakash Gautam1, Gaurav Ranganekar2, Devesh Kankam3, Prof.A.V.Dumbre4.
1,2,3Student of department Mechanical Engineering, PDEA’S College of Engineering, Pune, INDIA
4Professor of Department of Mechanical Engineering, PDEA’S College of Engineering, Pune, INDIA
---------------------------------------------------------------------***---------------------------------------------------------------------
Abstract: Agricultural provides highest contribution to
national income. This mainly for increased nonfarm job
opportunities having highest wages, migration of labor force
to cities and low status of agricultural labors in the society.
Hence, it’s required to design and analysis the crop cutter
machine which is help to the Indian farmer which is in rural
side and small farm. It will reduce the cost of crop cutting in
fields. This research includesvariousproblemsassociated with
harvesting of agricultural food where identified. The aim of
research was to design low cost, high efficiency, multipurpose,
mini combined harvesterforproductionusinglocallyavailable
materials at reasonable cost. The research was to ensure
improved performance andlowcostmaintainsofharvesterfor
use by farmers in developing nations. The selection of
materials for the design was achieved using Cambridge
Engineering Selector (CES) 2014.
Key Words Agricultural, Cost, Farmers, Solar Panel, Cutting
Blade.
1.INTRODUCTION:
Development in industry and transport is impossible
without progress of agriculture. Stability of prices also
depends on agriculture growth. Recently, In India has seena
shortage of skilled labor available for agriculture.Because of
this shortage the farmers have transitioned to using
harvester. This harvester is available for purchase but
because of their high cost, they are not affordable. However,
agricultural shops make these harvesters available rent on
an hourly basis. But the small holdingfarmownersgenerally
do not require the full feature combine harvesters. Also,
these combine harvesters are not available in all parts of
rural places due to financial and transport reasons. There is
a need for a small and efficient combine harvester which
would be more accessible and also considerably cheaper.
The mission is to create a portable, friendly and low-cost
mini harvester.
2. PROBLEM STATEMENT:
Small scale farmers cannot afford such costly harvesters
which are available in market, hence we have developedlow
cost multipurpose mini combined harvester. The estimated
cutting force will be used for finding the cutting force.
3. OBJECTIVES:
1 .To minimize time of harvesting.
2. To minimize human effort.
3. To encourage use of non-conventional energy sources.
4. To reduce release of Pollutants.
5. To grab attention of small-scale farmers touse machinery.
4. COMPONENT TO BE USED:
1. Solar panel
2. Cutting blade
3. Gear assembly
4. Battery (12V)
5. DC Motor
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 06 | June 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 287
5. WORKING OF MECHANISM:
It is a walk behind type of harvester which is poweredbythe
1HP,1440 rpm electric motor. With the help of V-belt, drive
power is transmitted gearbox. As the required rpm atcutter
is as less as 200 rpm, Here, high torque Johnson type motor
is used to collecting the crop cut by cutter blade. One end of
this output shaft is connected to slider crank mechanism
which converts rotary motion of shaft into reciprocating
motion of cutter blade.Reciprocatingcutter bladeslidesover
fixed blade and creates scissoring action responsible for
cutting the crops. Collecting mechanism consist of flat belt
with collecting plates bolted on it. We give input electric
supply to electric motor, when electric motor start it
transmit the power to the gearbox with the help of V-belt
drive through pulley arrangement. Shaft is connected to the
quick return mechanism. Quick return mechanism which
converts rotary motion of shaft of reciprocating motion of
cutter blade.
Working of Solar Panel – Photovoltaic modules use light
energy(photons)from sunto generateelectricity through the
photovoltaic effect. The majority of modules used wafer
based crystalline silicon cell or thin film cells. The structural
(load carrying) member of a module can either be top layer
or back layer. Cells must also be protected from mechanical
damage and moisture. Most modules are rigid, but semi-
flexible ones based on thin film cells are also available. The
cells must be connected electrically in series one to another.
6. ADVANTAGES:
 Self-sustained machinery.
 Comact Design.
 Affordable to small scale farmers.
 Especially for small farming areas (3-6 Acres).
7. FUTURE SCOPE:
 The laborious and repetitive task once performed
by man are replaced with autonomous machines.
 The whole of the harvesting process can be
automized by using multitaskingharvesters,which
can perform various tasks simultaneously.
 Use of remote control can be also introduced.
 The collector of the machine can be replaced by
storing facility.
ACKNOWLEDGEMENT:
We would like to thank our principal Dr. Ritesh Patil and
our guide Prof. A.V.Dumbre for their wonderful guidance
and help on this project.
REFERENCES:
1) D’Souza, Karthik Shenoy B., Keith Royston D’Silva,
Rollin Antony D’Souza. “A Literature Review on Design
and Development of Multi Crop Cutter.”
2) Yuming Guo. The paper stated that strength of virus
crops and compares it with soybean.
3) Dr. R.A. Ghumandawarl.“The machineconsistsofpetrol
engine to operate cutting roller and blade. When
compare to manual crop cutting by and this machine
has a capacity to cut the crop in faster.”
4) Dr.U.V. Kongrey. “Explain that the development and
performance of human powered multi crop cutter.
Developed mechanisms for harvest of crop cutter so
that we can easy harvest in minimum period of time”.
5) Prof. N.S.L. Srivastava stated that the problems which
farmer facing while harvesting and maintaining the
agricultural field. This paper was an in-depth study of
the farming.

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IRJET- Design and Developement of Compact Solar Agricultural Harvester using Quick Return Mechanism

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 06 | June 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 286 DESIGN AND DEVELOPEMENT OF COMPACT SOLAR AGRICULTURAL HARVESTER USING QUICK RETURN MECHANISM Prakash Gautam1, Gaurav Ranganekar2, Devesh Kankam3, Prof.A.V.Dumbre4. 1,2,3Student of department Mechanical Engineering, PDEA’S College of Engineering, Pune, INDIA 4Professor of Department of Mechanical Engineering, PDEA’S College of Engineering, Pune, INDIA ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract: Agricultural provides highest contribution to national income. This mainly for increased nonfarm job opportunities having highest wages, migration of labor force to cities and low status of agricultural labors in the society. Hence, it’s required to design and analysis the crop cutter machine which is help to the Indian farmer which is in rural side and small farm. It will reduce the cost of crop cutting in fields. This research includesvariousproblemsassociated with harvesting of agricultural food where identified. The aim of research was to design low cost, high efficiency, multipurpose, mini combined harvesterforproductionusinglocallyavailable materials at reasonable cost. The research was to ensure improved performance andlowcostmaintainsofharvesterfor use by farmers in developing nations. The selection of materials for the design was achieved using Cambridge Engineering Selector (CES) 2014. Key Words Agricultural, Cost, Farmers, Solar Panel, Cutting Blade. 1.INTRODUCTION: Development in industry and transport is impossible without progress of agriculture. Stability of prices also depends on agriculture growth. Recently, In India has seena shortage of skilled labor available for agriculture.Because of this shortage the farmers have transitioned to using harvester. This harvester is available for purchase but because of their high cost, they are not affordable. However, agricultural shops make these harvesters available rent on an hourly basis. But the small holdingfarmownersgenerally do not require the full feature combine harvesters. Also, these combine harvesters are not available in all parts of rural places due to financial and transport reasons. There is a need for a small and efficient combine harvester which would be more accessible and also considerably cheaper. The mission is to create a portable, friendly and low-cost mini harvester. 2. PROBLEM STATEMENT: Small scale farmers cannot afford such costly harvesters which are available in market, hence we have developedlow cost multipurpose mini combined harvester. The estimated cutting force will be used for finding the cutting force. 3. OBJECTIVES: 1 .To minimize time of harvesting. 2. To minimize human effort. 3. To encourage use of non-conventional energy sources. 4. To reduce release of Pollutants. 5. To grab attention of small-scale farmers touse machinery. 4. COMPONENT TO BE USED: 1. Solar panel 2. Cutting blade 3. Gear assembly 4. Battery (12V) 5. DC Motor
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 06 | June 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 287 5. WORKING OF MECHANISM: It is a walk behind type of harvester which is poweredbythe 1HP,1440 rpm electric motor. With the help of V-belt, drive power is transmitted gearbox. As the required rpm atcutter is as less as 200 rpm, Here, high torque Johnson type motor is used to collecting the crop cut by cutter blade. One end of this output shaft is connected to slider crank mechanism which converts rotary motion of shaft into reciprocating motion of cutter blade.Reciprocatingcutter bladeslidesover fixed blade and creates scissoring action responsible for cutting the crops. Collecting mechanism consist of flat belt with collecting plates bolted on it. We give input electric supply to electric motor, when electric motor start it transmit the power to the gearbox with the help of V-belt drive through pulley arrangement. Shaft is connected to the quick return mechanism. Quick return mechanism which converts rotary motion of shaft of reciprocating motion of cutter blade. Working of Solar Panel – Photovoltaic modules use light energy(photons)from sunto generateelectricity through the photovoltaic effect. The majority of modules used wafer based crystalline silicon cell or thin film cells. The structural (load carrying) member of a module can either be top layer or back layer. Cells must also be protected from mechanical damage and moisture. Most modules are rigid, but semi- flexible ones based on thin film cells are also available. The cells must be connected electrically in series one to another. 6. ADVANTAGES:  Self-sustained machinery.  Comact Design.  Affordable to small scale farmers.  Especially for small farming areas (3-6 Acres). 7. FUTURE SCOPE:  The laborious and repetitive task once performed by man are replaced with autonomous machines.  The whole of the harvesting process can be automized by using multitaskingharvesters,which can perform various tasks simultaneously.  Use of remote control can be also introduced.  The collector of the machine can be replaced by storing facility. ACKNOWLEDGEMENT: We would like to thank our principal Dr. Ritesh Patil and our guide Prof. A.V.Dumbre for their wonderful guidance and help on this project. REFERENCES: 1) D’Souza, Karthik Shenoy B., Keith Royston D’Silva, Rollin Antony D’Souza. “A Literature Review on Design and Development of Multi Crop Cutter.” 2) Yuming Guo. The paper stated that strength of virus crops and compares it with soybean. 3) Dr. R.A. Ghumandawarl.“The machineconsistsofpetrol engine to operate cutting roller and blade. When compare to manual crop cutting by and this machine has a capacity to cut the crop in faster.” 4) Dr.U.V. Kongrey. “Explain that the development and performance of human powered multi crop cutter. Developed mechanisms for harvest of crop cutter so that we can easy harvest in minimum period of time”. 5) Prof. N.S.L. Srivastava stated that the problems which farmer facing while harvesting and maintaining the agricultural field. This paper was an in-depth study of the farming.