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IRJET- Multipurpose Pesticides Sprayer Pump
1.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 06 | June -2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 808 MULTIPURPOSE PESTICIDES SPRAYER PUMP Mr. Swapnil Thorat1, Mr. Jagdish Pathare2, Mr. Vinayak Kumbhar3 1,2,3Lecturer,Dept. Of Mechanical Engineering, Balasaheb Mhatre Polytechnic, Badlapur ,Maharashtra, India ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract - India is a land of agriculture which comprises of small, marginal, mediumand richfarmers. Smallscalefarmers are very interested in manually lever operated knapsack sprayer because of its versatility, cost and design. Butmultiple pesticide sprayer pumps is combination of both knapsack & Battery operated pump for better efficiency. This one istrolley operated system by using this we can reduce maximum effort required for spraying Pesticides as well as we can Spray Pesticides in any direction or around the cropsatanyheightof crops. This is used for weeding, plugging etc. This paper suggests a model of manually operated multinozzlepesticides sprayer pump which will perform spraying at maximum rate in minimum time. KeyWords: Knapsack, Nozzle, Pump, Trolley,Pesticides, etc. 1. INTRODUCTION India is set to be an agricultural based country approximately 75% of population of India is dependent on farming directly or indirectly. Our farmers are using the same methods and equipment for the ages e.g. seed sowing, spraying, weeding etc. There is need for development of effective spraying and weeding machine for increasing the productivity. India is a land of agriculture which comprises of small, marginal, medium and rich farmers. Small scale farmers are very interested in manually lever operated knapsack sprayer because of its versatility, cost and design. Multiple pesticide sprayer pumps is combination of both knapsack & Battery operated pumpforbetterefficiency.This one is trolley operated system by using this we can reduce maximum effort required for spraying Pesticides as well as we can Spray Pesticides in any direction or around thecrops at any height of crops. This is used for weeding, plugging etc. This paper suggests a model of manually operated multi nozzle pesticides sprayer pumpwhichwill performspraying at maximum rate in minimum time. 1.1 Problem Statement A backpack sprayer consists of tank 10 -20 liter capacity carried by two adjustable straps. Constant pumping is required to operate this which results in muscular disorder. Also the backpack sprayer can’tmaintainpressure,resultsin drifts/dribbling .Developing adequate pressure is laborious and time consuming .Pumping to operating pressure is also time consuming. Moreover, very small area is covered while spraying. So, more time are requiredtospraytheentireland. Back pain problems may arise during middle age due to carrying of 10-20 liter tank on back. 1.2 Scope & Objective Decrease the operational cost by using new mechanism. Work reliably under different working conditions. Decrease the cost of machine. Decrease labor cost by advancing the spraying method. Machine can be operated in small farming land (5 acre). Making such a machine which can be able to perform boththeoperation(sprayingand weeding). Maximum area of spraying in minimum time. Proper adjustment facility with respect to crop size & height. Attach the multiple nozzle & trolley. No. of instrument can added such as pilling, hilling, ploughing etc. System is eco-friendly by using a spray guard for spraying 2. METHODOLOGY Fig -1: Multipurpose Pesticides Sprayer System 2.1 Frame The frame are used support the all body parts. And it is also called as cheesy the frame material is mild steel. The main functions of a frame are: To support the chassis components and body& to deal with static and dynamic loads, without undue deflection or distortion.
2.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 06 | June -2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 809 2.2 Connecting Link Material selected is M.S because of its having good strength, durable & cheap. Length is selected by considering stroke length & crank radius. Length is increases or decreases by reducing or increasing stroke length. 2.3 Nozzle Fig -2:Nozzle The nozzle is a critical part of any sprayer. Nozzles perform three functions: Regulate flow. Atomize the mixture into droplets. Disperse the spray in a desirable pattern. 2.4 Storage Tank Fig -3: Storage Tank These types of pump operate by usinga reciprocating piston. The liquid enters a pumping chamber via an inlet valve and is pushed out via an outlet valve by the action of the piston or diaphragm. Reciprocating pumps are generally very efficient and are suitable for very high heads at low flows. This type of pump is self-priming as it can drawliquidfroma level below the suction flange even if the suction pipe is not evacuated. 2.5 Weed Cutter Plate Fig -4: Weed Cutter Plate Weeding is the process of eliminating the competition of unwanted plants to the regular crops so that crops can be grown profitably. Management of weeds is an important component of productiontechniquesaseliminationof weeds is expensive and hard to achieve. Weeds are uprootedbythe teeth of the weeder and buried in the mud by push and pull Operations of the weeder. 2.6 Ball Bearing A bearing is a machine element that constrains relative motion and reduces friction between moving parts to only the desired motion. The design of the bearing may, for example, provide for free linear movement of the moving part or for free rotation around a fixed axis; or, it may prevent a motion by controlling the vectors of normal forces that bear on the moving parts. Fig -5:Ball Bearing 3. DESIGN SELECTION 3.1 Design of Sprocket: Material Selection – M.S Dia. Dg= 210 mm and no. of teeth Zg = 48……… PSG design data book Gross weight of system = 50 kg = 490.5 N Radius of rear wheel Rw= 340 mm Designed acceleration ta= 10 sec Coefficient of rolling resistance Cr =0.17 radient resistance = 1. Gradient Resistance = W x Cr = 490.5 x Sin0 = 0 2. Rolling Resistance = W x C = 490.5 x 0.017 = 8.3305 N 3. Accelerating Force(Fa)=W*C/g*ta = 490.5*2/9.81*10 Fa= 10 N Total Tractive Force = Rolling Resistance + Gradient Resistance + Acceleration = 0 + 8.3305 + 10 FT= 18.03305 N Force Required to Drive a System =18.3305 N
3.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 06 | June -2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 810 3.2 Pulling Force Transferred to Handle Fr: Fr= (F*Rh*R2)/ (Rc*R1) = (18.3305*340*105) / (250*57.5) Fr = 21.886 N Where, Rc = Distance between two centre = 520mm R2= Radius of rear sprocket = 105mm R1= Radius of free wheel = 57.5 mm Torque T1 = Fr x distance = 21.886 x 2 T1= 43.772N.m Power (P) = (2*3.14*N*T)/60 = (2*3.14*3*43.772) / 60 P = 13.7513 Watt Design of Power Pd= P x Ka Ka= application factor…………PS . Design data book = 13.7513 x 1.2 Pd= 16.5013 Watt 3.3 Design of Nozzle: Flat Fan Nozzle (Single Hole) Nozzle selection basis on pressure (15 to 60 psi) (15/14.1) + 1 = 2.06 bar Total Nozzle used = 6 6 x 2. 6 = 8 ≈ 12.36 bar overall pressure To design pump at 12.36 bar pressure Mean Effective Pressure= Power 1 = 16.501/ Swept Vol. Swept Volume Vs=0.016501 m3/min 3.4 Design of Connecting Link: (r) = 8 cm Crank Radius S = 2r = 2 x 8 = 16cm Swept Volume =0.785 x d2 x S = 0.785 x 0.03892 x 0.16 = 1.672 x 10-4 m3/Rev. = 1.672 x 10 -4 x N = 1.972 x 10-4 x 6 Vs= 8.242 x 10-4 m3/min M.E.P = Power Developed / Swept Vol. = (16.501 *60 * 1000) /(8.242*10-4) = 1.20 x 10-6 Mpa = 12 bar Linear Velocity (V) = Stroke Length x Angular Velocity = 0.0575 x W = 0.0575 x 0.628 V = 0.0361 m/sec Discharge (Q) = Area x Velocity = 0.785 x 0.0392 x 0.0361 = 4.3136 * 10-3 m3/min Q = 2.5882 L/min 4. ADVANTAGES: It is multipurpose machine. Easy to operate and user friendly. Very less pollution on other models. It is portable. Unit cost is very cheap one. Maintenances cost is low. Easy to assemble. System is eco- friendly. Separate Time required for weeding, ploughing, hilling etc. is reduced. 5. FUTURE SCOPES: The suggested model has removed the back pain problem, also by using control valve we can maintain the fluctuation pressure. Imported different kind of nozzle we can achieve the better performance like as hollow cone nozzle we reduce the drifting problems. By using a flexible hose & lance we can spray the pesticides around the crop with respecttotheirsize from one position.
4.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 06 | June -2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 811 By using a sensor a required quantity or required proportion of pesticides can be sprayed respect to crop growth requirement. 6. CONCLUSIONS: The equipment is purposely design for the farmers having small farming land say 5-6 acre. It is suitable for spraying as well as weeding atminimumcostfor the farmer so that he can afford it. The equipment will results more beneficial when it is subjected to moist soil for weeding purpose,dueto moistsoil the weed cutter can easily penetrate anddigoutthesoil and hence will easily accomplished the weeding process. The performance of the equipment will increase when it is operates on the smooth surface or less uneven surface and also it will be more effective when it is used on the crops having nearly similar height and having the lessspacebetweentwocrops. 7. PHOTOGRAPHS: Fig -6: Spraying Pesticides by Horizontal Lance Fig -7: Vertical Lance Arrangement Fig -8: Inclined Lance Arrangement Fig -9: Spray Guard Arrangement REFERENCES: [1] Andrew Miller and Robin Bellinder (2015): Herbicides application using knapsack sprayer, National Agricultural Science Centre (NASC) [2] LaukikP.Raut ,Smit B. Jaiswal, Nitin Y. Mohite (2013): Design, development and fabrication of agricultural pesticides, International Journal of Applied Research and Studies (IJARS) [3] National Summit on Strategies to Manage Herbicides- Resistant weeds Handbook- National Research Council [4] Monte P. Johnson, Entomology, and Larry D. Swetnam,(2012): Sprayer nozzles selection & calibration, (University of Kentucky college of agriculture) [5] PSG Design Data Book – Design of Machine Element
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