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Comparative Study on Effectiveness of Conventional and Electrical Construction Equipment
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Comparative Study on Effectiveness of Conventional and Electrical Construction Equipment
1.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 05 | May 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 1595 Comparative Study on Effectiveness of Conventional and Electrical Construction Equipment Aniruddha B. Thorat1, Sudhanshu Pathak2, Aradhana Chavan2,Sachin Mane3. 1M.Arch Student, Construction Management, Dr. D Y Patil College of Architecture, Akurdi, Pune, India. 2,3Assistant Professor, Department of Civil engineering, D Y Patil College of Engineering, Pune, India. ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract - This study looks at several ways of comparative analysis through an examination of electrical and conventional construction machinery. The productivity of the data available from each electrical construction equipment firm was compared to that of conventionalequipment, and the list of brands of electrical construction equipment that are now on the market was found, researched, and evaluated. It is envisaged that the findings would serve as a foundation for background information about the selection of electrical construction machinery for on-site construction. The purpose of this research study istoexamine whetherusing electrical construction equipment instead of conventional construction equipment might be able to use to understand at site and can achieve sustainability. Thiscanbe donebylooking at the equipment list and possible methods by analysing the productivity of electrical construction equipment, which was discovered by many brands/companies and can lead to the creation of environments that support construction. This research paper aims to explore the feasibility and potential benefits of electric construction equipment in the construction industry. The study willanalysetheperformance, energy consumption, and environmental impact of electric equipment compared to conventional equipment, and investigate the barriers to adoption of electric equipment on construction sites. Furthermore, the paper will propose a framework for the implementation of electric construction equipment in construction projects andevaluatetheeconomic feasibility of the transition to electric equipment. Key Words: comparativeanalysis, productivity, construction equipments, electrical construction equipments, environment, sustainable approach. 1.INTRODUCTION 1.1 Background Study- Construction Machinery Construction project execution is currently increasingly mechanised and becoming a more significant aspect daily. The success of any building project has always depended heavily on the choice of the appropriate equipment during the construction phase. Since there is now a chance to promote environmental sustainability in the building industry, choosing construction equipment today should take into consideration social and environmental factors in addition to engineering and economic ones. Inthissituation, choosing the best machinery for a particular buildingjobisa difficult task. 1.2 Aim: To study a comparative analysis on the use of effectiveness of conventional and electrical construction machinery. 1.3 Objectives: To Identify the electrical construction equipment or machinery availability and their applicability Comparative Analysis of electrical machinery productivity, cost, SWOT compared to current using construction equipment/machinery. Identify the aspects or factors which if it leads to environment supportive. 1.4 Scope and Limitations To check availability of electrical construction equipment of particular companies with study of its productivity for mid- size construction sites, discuss this points on call/survey/interview. Data is going to be analysed on the basis of availability of information which is provided by respective Electrical machinery producing companies and data available on the online survey. 1.6 Methodology Finding Problem Statement for Researchasproblemcausing by using of conventional construction equipment and study comparative analysis with respective work productivity of equipments. Create Research questionnaire (Design-Validate-Distribute- Collect) according to use of construction equipments, find major points to be discuss and validate as per study. Identify the electrical construction equipment availability and their applicability (Listing out Equipments), Study typology for transitions of using EV Equipments. Study Comparison analysis / SWOT analysis and documented as per understanding at particular points and conclude.
2.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 05 | May 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 1596 2. LITERATURE REVIEW 2.1 Literature Review 1: A Critical Review and Analysis of Construction equipment emission factors Factors affecting the construction equipment emissions There are a large number of factors affecting the exhaust emissions of construction equipment, many are difficult to measure and quantify their degree of impact on the rate of emissions. Overall the factors can be categorized into four groups. Fig -1: Emission Factors of construction Equipment 2.3 Literature Review 2: 2.3.1 Simon Ofori Ametepey (Corresponding author) Faculty of Technical Education, University of Education, Winneba, P. O. Box 1277, Kumasi, Ghana: Electric vehicles (EVs) are increasingly being seen on building sites instead than on public roads. The building sector is crucial to the fight against climate change. In total, the building and construction industries are responsible for 38% of global carbon dioxide emissions, according to a research from the UN. 2.3.2 Dr. Ray Gallant, head of product management and productivity at Volvo Construction Equipment, Article 2020 Electric equipment will construct tomorrow's highways, bridges, and utility lines without emitting greenhouse gases (Volvo CE). Early adopters are already employing electric construction equipment successfully, and they are discovering that they canreducetheircarbonfootprintwhile maintaining great performance. 2.3.3 Ben Benoit, head of the South Coast Air Quality Management District, Article 2020 which is in charge of enhancing air quality in a region that includes Los Angeles We must also keep in mind the local implications, says Benoit, "since there are unquestionably significant global impacts with electro mobility." "A form of pollution from vehicle exhaust is a risk factor for heart and lung conditions. Therefore, it's crucial that we address this issue for the local population in addition to the global one. It's not easy to introduce electro mobility to the building sector. Construction equipment has the additional burdenof being the machines responsible for developing or maintaining infrastructure, whichisanissueforon-road EVs as well. Perhaps the most important of these is building out the charging infrastructure. The lithium-ion batteries that power many electric vehicles may be recharged using a 220/240-volt electrical outlet, the same kind of outlet that many bigger home appliances require. Additionally, they have fast-charging capabilities that enable them to reach nearly full charge in a matter of hours. In the near future, options like mobile power banks might be accessible for charging in remoteregionsduetothe rapid pace of research and development in this field. 3. DATA COLLECTION 3.1 Process There were two parts to the data collectionprocess.Thefirst stage involves as study a positive and negative impactsdone of using conventional construction equipments on construction site to the surroundings, environment, neighbourhood etc. factorsandunderstandhowthisimpacts can minimize by using alternative to conventional construction equipments. The middle stage of first phase and second phase is the observations taken and detail out by visit construction sites and take some Semi-structured interviews with select contractors and consultants for the qualitative study of construction equipments, and their views on alternative of shifting from more conventional construction equipments towards environmentsupportivetechniques.Theinterviews used an attitudinal technique, which is used to evaluate subjectively how one or moreindividualsfeel abouta certain attribute, variable, element, or topic. The second phase entails are to identifying and compiling which electrical construction equipment are readily available or ready to work on construction as per details found by respective manufactures companies, listing out all essentials data of equipments such as work productivity, charging, costing etc. Compare these entails with each other to find out research conclusion. 4. CASE STUDIES 4.1 Case study A. Literature Base Case Study- Mid size construction sites using equipment at Tamil Nadu Frequency Percentage of Type of Equipment Used for Mid- size construction work Sites
3.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 05 | May 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 1597 Table 3. Productivity of Construction Equipment use on Const. site From the above table it highlighted that nearly 40% of the sites use excavator cum loader for their construction work and 35% of them use excavator machines while only 15% of the sites use tractor loader and 10% of them use trenching machines in their construction work. Fig -2: Frequently Percentage of type Equipment used 4.2 Case Study B: Cost and Productivity Analysis of Equipments for Flexible Pavement- A Case Study- Chandigarh, India. Sr no Descriptio n Excavator Backhoe Loader Tipper Truck 1 Load Capacity 1.5 cu.m 3 cu.m 0.6 cu.m 10 cu.m 2 Work production rate/hr. 120 cu.m/hr 114 cu.m/hr 75 cu.m/hr 30 km/hr (250 cu.m) 3 Minimum work efficiency 50-60 min 50 min 50 min 43-50 min (30 km single trip) 4 Diesel required (1hr) 13-15 lit (Rs-1425) 10-12 lit (Rs-1140 12 lit (Rs 1140) 10-13 lit (Rs 1235) 5 Working O & O cost (1hr) 1850 1550 1300 1000 4.3 Case Study C: Live Case Study-Pune Business Spaces Pvt ltd, Kharadi-40, Pune. Location: Rakshak Nagar, Kharadi 40, Pune, Maharashtra. Integrated business park - Pune is an institutionforbusiness and located strategically in Kharadi to foster international trade by providing various services and facilities designed specifically to meet the needs of participants in global commerce. Basic Information Type of building: commercial office building Plot Area: 16000 Sq.m nearly 4 Acre. No of buildings: 1 Total Built up Area: 15,00,000 sq. ft Type of construction: RCC framing Building has no. of floors: 3 Basements, 2 Stilt Floors, 17 Floor Commercial RMC Plant- cement truck mixer • Distance of site from RMC plant 2.8 km • 10 min required to reach site from plant 4.3.1 K-40 Case Study Data Analysis- RMC cement truck mixer Table 2- RMC Truck Mixer Data Analysis Sr no Description M40 M60 M70 1 Density 2517 Kg 2534.4 Kg 2484 Kg 2 Mixing Time Req. 50 second 50 second 100 second 3 Truck Load Capacity 6 cu.m 6 cu.m 6 cu.m 4 Time required to fill 6 Cu.m in Truck 11 Min 14 Min 18 Min 5 Diesel Required (1 Hr) 2 Engine 2.5 Liter (Transport) 2.5 Liter (Rotate) 2.5 Liter (Transport) 3 Liter (Rotate) 2.5 Liter (Transport) 3.5 Liter (Rotate) 6 Average Diesel required for single trip with halt (1hr) 6 Liter (Rs 570) 6.5 Liter (Rs 620) 8 Liter (Rs 760) 7 Cost for per trip withRMC plantto site for 6 Cu.m 40K-50K 50K-60K 70K-80K 4.3.2 Data Analysis: Productivity of Construction Equipment Use for construction at site Sr no Description Excavator Backhoe Loader Transport Truck 1 Load Capacity 1.5 cu.m 3 cu.m 10 cu.m 10 cu.m 2 Work production rate/hr. 90-100 cu.m/hr 120-130 cu.m/hr 70-80 cu.m/hr 30 km/hr 3 Minimum work efficiency 50-60 min 50 min 50 min 43-50 min (30 km single trip) 4 Dieselreq.1hr 8-10 litre (Rs-950) 10-12 lit (Rs1140) 5.5 lit withhalt break (Rs 570) 10-13 litre (Rs 1235) 5 Working O & O cost (1hr) 1850 1550 1300 1000
4.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 05 | May 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 1598 Fig.3 Excavator Fig.4 Backhoe Fig.5 Transport Truck 4.3.3 Concrete Boom placer equipment work productivity analysis Table 4- Average Work Productivity Analysis Concrete Boom Placer (K40 case study) Sr Description Diesel based 4 cylinder engine Diesel based 6 cylinder engine Diesel based mobile Electrical 1 Space required for equipment (Area for work) 18 Sq.m 28 Sq.m 32 Sq.m 6 Sq.m 2 Equipment Working range (Height/Length ) 100 Meter 100-120 Meter 40 Meter 36 Meter (3600) 3 Load Capacity 6-7 Cu.m 14-15 Cu.m 30 Cu.m 8-9 Cu.m 4 Equipment work productivity (1Hr) 60 Cu.m 70 Cu.m 80 Cu.m 80-90 Cu.m 5 Diesel required (1hr) 4-5 litre (Rs-475) 6-8 Litre (Rs-760) 6-8 Litre (Rs-760) No 6 Electricity Required No No No 125 Amp Battery full charge 9 hr or Plug to power source directly ElectricalPower consumption13 kWh=120Rs/hr 7 Working cost rent of Equipments 1-1.25 Lakh/Mont h 1.5 Lakh/Mo nth 3-4 Lakh / Month Or 15- 20K single day shift work 2Lakh/Month 5. DATA ANALYSIS: 5.1 Average Productivity ofConstructionEquipment Use for construction at site Table 5. Average Productivity Analysis of Construction Equipment n o Descripti on Excavat or Back hoe Loade r Cement Truck Mixer Transpo rt Truck 1 Load Capacity 1.5 cu.m 3 cu.m 0.6 cu.m 6 cu.m 10 cu.m 2 Work productio n rate/ hr. 90-100 cu.m/hr 120- 130 cu.m /hr 70-80 cu.m/h r 12 cu./Hr 30 km/hr 3 Minimum work efficiency 50-60 min 50 min 50 min 40-50 min 43-50 min (30 km single trip) 4 Diesel required (1hr) 8-10 litre 10- 12 litre 12 litre 6 Litre 10-13 litre 5 Working O & O cost (1hr) 1850 1550 1300 2000 1000
5.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 05 | May 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 1599 5.2 Analysis: Average work productivity of Electrical Construction Equipment Product List Available for comparative study. Table 6. List of Average Productivity Analysis of Electrical Construction Equipment S r Produ ct Chargin g time Capac ity Productivi ty (per/hr) Operatio n Time Manufactur es 1. Mini Excava tor 2-4 hours 0.6 cu.m 30-40 cu.m/hr 6-8 hours (Full day shift work) Bobcat(US), Green Machine, Hitachi, Hyundai, Komatsu, Takeuchi, Volvo 2. Excava tor 3-6 hours 1.5 cu.m 50-60 cu.m/hr 4-9 hours Hitachi, JCB, Kubota, Nasta, PonCat, Volvo, Wacker Nueson 3. Backho e 4 hours 3 cu.m 60-70 cu.m/hr 8 hours John Dheere 4. Wheel Loader 3-5 hours 1 cu.m 50 cu.m/hr 5hours- Full Day work shift Wacker Nueson, Caterpillar, Kramer, Volvo, Wiedmann 5. Cement Truck Mixer 5-8 hours 6 cu.m 25-30 km/hr 250 km (Range) CIFA, Futuricum 6. Dumpe r 3-5 hours 6-7 cu.m 20-25 km/hr Full day shift JCB, SANY Graph: Average Charging Time in hours required for Electrical Construction Equipment Graph: Average Productivity of Electrical Construction Equipment cu.m/Hr 5.3 Comparative Analysis: Average Productivity of ConventionalandElectricalConstructionEquipment/ Hr Table 7. Comparative Productivity between construction Equipments Ssr. no Product Capacit y Electrical Construction Equipment Conventional Construction Equipment Productivi ty (per/hr) Full Chargi ng time Requir ed Produc tivity (per/h r) Diese l Req. (per/ hr) 11 Mini Excavator 0.6 cu.m 30-40 cu.m/hr 2-4 hr 40-50 cu.m/hr 7-8 litre 22 Excavator 1.5 cu.m 50-60 cu.m/hr 3-6 hr 100- 120 cu.m/hr 13-15 litre 33 Backhoe 3 cu.m 60-70 cu.m/hr 4 hr 90-115 cu.m/hr 10-12 litre 44 Wheel loader 1 cu.m 50 cu.m/hr 3-5 hr 70-80 cu.m/hr 11-12 litre 55 Cement Truck Mixer 6 cu.m 25-30 km/hr 5-8 hr 25-30 km/hr 10-13 litre 66 Dumper 6-7 cu.m 20-25 km/hr 3-5 hr 20-25 km/hr 10-12 litre Graph: Average Productivity of Conventional and Electrical Construction Equipment/Hr
6.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 05 | May 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 1600 5.4 Findings Table 8. Comparative analysis: consideration points between conventional and electrical construction equipment Description Conventional Construction Equipment Electrical construction Equipment Availability Easily Available to reach site Yet to be check if available due to limited production Work Productivity High Working Capacity/Hr 20% less working capacity/Hr Power Base Required Diesel Electric Charging Daily Shift Work Load Full Daily Shift Limited on charging which is up to 8-10 hours Use of Equipment as per construction site Area Project cost-nearly 350-450 Cr Can use from low cost to medium cost project nearly 300cr Rental cost Minimum- 1 lakh Maximum- 4 Lakh/month Limited to 2-2.5 Lakh/month 6. CONCLUSIONS As all points of productivity of work has been done on consideration for comparative analysis between electrical and conventional construction equipment at site in this study. As far now limited electrical construction equipment are available for construction at construction site and also some of these are not started using in India yet. As taking considerationofworkingsitesandManufacturingcompanies of construction equipments stated that, there is a chance to promote environmental sustainability in the building industry, choosing construction equipment today should take into consideration social and environmental factors in addition to engineering and economic ones. This comparativestudyconcludesconventional construction equipment has more productivity data than compare to electrical one as now electrical constructionequipmentneed to more develop. This study concludes as in upcoming 5 year/Decade span time electrical construction equipment will start to take place as huge alternative to conventional construction equipment since there is some consideration points such as limit to diesel availability and cost increasing factor. Electrical will be more environmental support and increasing sustainability factor for construction. REFERENCES [1] K K Chitkara, “Construction Management, Planning, Scheduling and Controlling”, Tata McGraw-Hill Companies, New Delhi, Second edition 2010. [2] H. Fan (2017), A Critical Review and Analysis of Construction equipment emission factors (Creative Construction Conference, Creative Construction Conference CCC 2017, 351 – 358, 138-144 [3] Hakob Avetisyan, Miroslaw Skibniewski, Mohammad Mozaffarpour (2017), Analyzing sustainability of construction equipment in the state of California, Front.Eng. Manag, 4(2), 138-145 [4] CECE POSITION PAPER (2021) The role of construction equipment in decarbonising Europe, B-1030, 3-10. [5] Climate Neutral Group, (2019) Carbon Footprint of Construction Equipment, 5-29. [6] Aftab Hameed Memon, Sasitharan Nagapan, (2012) Challenges faced by Construction Industry in Accomplishing Sustainability Goals, 2012 IEEE Symposium on Business, Engineering and Industrial Applications, 628-633. [7] A. Balamurugan, Dr.S.Senthamilkumar, (2014)Effective utilization of Equipments, and its managements, in construction industry, Technology and Innovation 4(4),1-4. [8] D. B. Phadatare, S. B. Charhate (2016), Impact of Construction Equipment’s On Building Site Productivity, International Journal of Civil Engineering and Technology (IJCIET), 7(4), 513-520. [9] Simon Ofori Ametepey, Samuel Kwame Ansah. (2015) Impacts of Construction Activities on the Environment: The Case of Ghana, Journal of Environment and Earth Science, 5(3), 18-26. [10] Asegid Tadesse, Srinivas Kumar, Krishna. (2020), Review of Construction Equipment Management System at Construction Sites, International Journal of Progressive Research in Science and Engineering, 1(5), 73-77. [11] Mark Preston Aragonès, Teodora Serafimova (2018) Zero Emission Construction Sites: The Possibilities and Barriers Of Electric Construction Machinery, 3-10. https://www.nationalbusinesscapital.com/blog/eco- friendly-construction-equipment-save-bottom-line/
7.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 05 | May 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 1601 https://www.constructionbusinessowner.com/equipment/s tate-electric-vehicles-construction https://www.ivtinternational.com/features/feature-the- many-benefits-of-electric-vehicles.html https://www.ukconstructionmedia.co.uk/features/future- electric-vehicles-construction/ https://timesofindia.indiatimes.com/business/india- business/construction-equipment-makers-plan-to-go- electric/articleshow/89230143.cms https://www.forconstructionpros.com/equipment/docume nt/22131502/can-a-fully-electric-construction-jobsite- become-a-reality https://www.geospatialworld.net/blogs/the-rise-of- autonomous-construction-equipment/ (construction automation) https://www.constructionworld.in/heavy-construction- equipment/construction--industrial-equipment-makers-to- shift-to-electric/32257 https://www.constructionworld.in/heavy-construction- equipment/connectivity-is-key-between-automation--- electro-mobility--volvo-md/29202 (Volvo MD Article) https://ktla.com/morning-news/technology/bobcat-all- electric-excavator-loader-demo-los-angeles-construction/ https://www.aefaulks.co.uk/environmental-impact-of- construction-machinery/ https://www.transportenvironment.org/discover/diesel- machines-law-will-cause-more-pollution-and-health- problems/ https://www.researchgate.net/publication/272116787_Dis cussion_on_the_Environmental_Impact_of_Construction_Mac hinery_and_its_Coping_Strategies https://www.nbmcw.com/equipment- machinery/construction-equipments/concrete- equipment/putzmeister-showcases-range-of-innovations-in- concrete-equipment.html https://www.trvst.world/environment/negative-impact-of- technology-on-the-environment/ https://www.arizton.com/market-reports/india- construction-equipment-market (Market report for construction equipment) https://www.futurelearn.com/info/blog/general/moving- towards-sustainable-construction https://www.volvoce.com/global/en/this-is-volvo-ce/what- we-believe-in/sustainability/ (Volvo electric equipment) https://onekeyresources.milwaukeetool.com/en/sustainabl e-construction https://www.marketsandmarkets.com/Market-Reports/off- highway-electric-vehicle-market-129288251.html (Electric Construction Equipment Available) https://bellona.org/database-emission-free-construction- equipment-by-product-type (Product Comparison)
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