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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 04 Issue: 09 | Sep -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1139
A STUDY ON THE VARIATION OF PROPERTIES OF CONCRETE WITH
PARTIAL REPLACEMENT OF CEMENT USING NANO-SILICA (NS) AND FLY
ASH (FS)
1GAYANI PRIYA, 2P.GOPIKRISHNA
1 P.G. Student, Siddartha educational academy group of institutions, Tirupati
2 Asst. Professor, Siddartha educational academy group of institutions, Tirupati
-----------------------------------------------------------------------------***-------------------------------------------------------------------------------
Abstract: This paper studies the current examinations and
advancement of combined utilization of Pozzolanic
additions- Nano-Silica (NS)and Fly Ash (FA) on the
properties of concrete for sub consecutive development of
concrete industry. This examination saves the natural
resources as well as controls the ecological contamination
by use of wastes. The restricted work is done on partial
replacement of Fly Ash and Nano-Silica in cement paste,
mortar and cement. In the present investigation the concrete
is mostly substituted by 20% and 30% of Fly Ash and Nano-
Silica 1.0%,2.0%,3.0%, 4.0%,5.0%by weight. To comprehend
the use of Fly Ash and Nano-Silica different literary works
have been explored and their effect on Compressive
Strength, RCPT of M25 review of cement is examined. The
exploratory examination consequences of concrete are
classified utilizing the mix of different extents of Fly Ash and
Nano-Silica are group with that of Controlled Concrete. The
mechanical strength advancement and durability properties
of cement are significantly impacted due to this joined use of
Nano-Silica and Fly Ash compared with the Controlled
Concrete properties. The feasible increment in the different
strength attributes of concrete arranged utilizing Nano-
Silica and Fly Ash can be authorize to the viable packing of
colloidal particles and the need of extra binders in the use of
Fly-Ash and Nano-Silica.
KEY WORDS: Nano silica, fly ash, cement, concrete,
aggregates, compressive strengthen Etc..
1. GENERAL
Concrete has been recommended as a construction
material in wide range. At present in construction, prior to
strength, the durability of concrete also has importance.
The minimum cement content to satisfy the strength and
durability requirements. The Indian standard code of IS
456:2000 for plain concrete design is used. This results in
usage of cement in huge content. The cement production
results in evolution of lots of carbon dioxide resulting in
environment mortification. By usage of additive Pozzolanic
alternative materials instead of cement upto certain
proportion will be another solution for this problem.
Earlier studies show that the usage of Fly-Ash (FA), Micro
Silica (MS), Ground Granulated Blast Furnace Slag and
Kaolinite as replaced materials which results in increases
in strength and durability. By introducing Nano sized
materials as a partial replacement of cement which
improves the performance of cement.
Because of many experimental researches on Nano
particles, Nano-Silica is available as replacing material of
cement in making concrete. Nano-Silica (NS) is a Nano-
sized, highly reactive nebulous silica. Because of Nano-
Silica particle is as small as other particles and also having
very large surface area as the substitute materials, its
usage comparatively intensify the concrete performance
upto extensive range. This amalgamation of Nano-Silica
and fly ash as a substitute material for cement has to be
scrutinized. These particles are very tiny and generally
allow forming a group of mass due to its large surface
influence, consistent dispersion of these fine particles is a
predominant thing to get results upto serviceable or
advantageous results.
2. MATERILAS
2.1.1 Cement
In this experimental study, Ordinary Portland Cement 53
grade, conforming to IS: 8112-1989 was used. The
different laboratory tests were conducted on cement to
determine the physical and mechanical properties of the
cement used are shown in.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 04 Issue: 09 | Sep -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1140
Table 1.
2.1.2 Aggregates
Locally available natural sand with 4.75 mm maximum size
confirming to class II- IS 383 was used as fine aggregate,
having specific gravity, fineness modulus and unit weight
as given in Table 3 and crushed stone with 16mm
maximum size having specific gravity, fineness modulus
and unit weight as given in Table 3 was used as coarse
aggregate. Table 2 gives the physical properties of the
coarse and fine aggregates
Table 2: Physical Properties of coarse aggregate and
fine aggregate
Table 2.3 Physical properties of Coarse Aggregate
2.1.3 Water
Ordinary potable water available in the laboratory has
been used.
NANO SILICA:
In the present days the micro-level does not provide
enough insight into the building materials. Therefore, all
around the world, the research is being diverted into the
nano level, which is claimed to have tremendous potential
for the future. The fundamental processes that govern the
properties of concrete are affected by the performance of
the material on a nano scale. The main hydration product
of cement-based materials, the C-S-H gel, is a natural nano-
structured material. For the creation of huge materials a
technology based on the usage of minute particles which
are nano sized are used by manipulating them. It is
important to check whether the particle size usually in the
order of ≤100nm because the particle size i.e., nano (10-9)
may affects the properties of materials.
3. Testing Procedures.
3.1Compression Strength Test
A standout amongst the most essential properties of
cement is the estimation of its capacity to withstand
compressive burdens. This is alluded to as a compressive
quality and is communicated as load per unit range. One
technique for deciding the compressive quality of cement
is to apply a heap at a steady rate on a block
(150×150×150 mm), until the point that the specimen
comes up short. The pressure tests performed in this
venture were finished as per IS standard 516 "Strategies
for Tests for Strength of Concrete". The device used to
decide the compressive quality of cements in this
exploratory work was an all-inclusive testing machine
(UTM). For this investigation tests were tried for pressure
testing at 28, 56,90 days of curing. The compressive
quality of the solid regarding weight was then ascertained
utilizing the Equation
fc=P/A
Where,
fc = Compressive Strength of Concrete, (Kpa or psi)
P = Maximum load applied (KN or lb), and
A = The cross-sectional area of sample (mm2 or in2)
Properties Values
water absorption 0.2 to 0.4 %
Fineness modulus 3.43
Specific gravity 4.05
bulk density (gm/cc) 2.20
property Fine
aggregate
Coarse
aggregate
Specific
gravity
2.66 2.95
Fineness
modulus
3.1 7.96
Surface
texture
Smooth --
Practical
shape
rounded angular
Physical properties Results
Fineness 8%
Normal consistency 31.5%
Vicat initial setting
time(minutes)
43mins
Vicat final setting time
(minutes)
256min
Specific gravity 3.15
7-days compressive
strength
39.65
28-days compressive
strength
54.86
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 04 Issue: 09 | Sep -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1141
3.2 Rapid Chloride Permeability Test(Test Procedure
(ASTM C 1202)
*Rapid chloride permeability test According to ASTM
C1202 test, water-saturated, 50 mm thick, 100 mm thick
diameter concrete specimen is subjected to applied DC
voltage of 60 V for 6 hours.
*In one container 3.0% NaC1 solution and in the other
container 0.3 M NaOH solution.
4.RESULTS
Compressive strength of concrete in N/mm2at different curing periods
Concrete Mix Fly Ash
(%)
Colloidal
Nano Silica
(%)
Compressive Strength (MPa)
3 Days 7 Days 28 Days 56 Days 90days
Control Concrete 0 0 18.17 28.55 43.25 45.50 46.20
FA 20 % + NS 0 % 20 0 19.53 30.90 45.42 48.35 49.12
FA 20 % + NS 1.0% 20 1.0 21.03 34.22 48.92 50.78 49.98
FA 20 % + NS 2.0% 20 2.0 24.25 39.70 55.13 57.14 57.65
FA 20 % + NS 3.0 % 20 3.0 20.26 31.85 48.25 50.30 53.21
FA 20 % + NS 4.0 % 20 4.0 19.98 30.54 45.32 48.12 50.17
FA 20 % + NS 5.0 % 20 5.0 17.31 27.55 40.12 40.78 42.22
FA 30% + NS 0 % 30 0 19.22 33.14 44.19 47.66 49.77
FA 30 % + NS 1.0 % 30 1.0 21.23 34.02 47.25 50.32 52.09
FA 30 % + NS 2.0 % 30 2.0 21.54 34.26 48.94 51.85 52.10
FA 30 % + NS 3.0% 30 3.0 20.39 31.72 45.32 47.62 49.86
FA 30 % + NS 4.0% 30 4.0 19.10 32.12 43.15 46.55 47.45
FA 30 % + NS 5.0% 30 5.0 17.97 29.86 41.32 44.69 46.59
Durability property
Rapid chloride permeability Test results
Concrete Mix FA
(%)
Nano Silica
(%)
RCPT values RCPT ratings as per
ASTM C1202.
for 28 Days
Control Concrete 0 0 2998 Moderate
FA 20 % + NS 0 % 20 0 3214 Moderate
FA 20 % + NS 1.0 % 20 1.0 3225 Moderate
FA 20 % + NS 2.0% 20 2.0 3365 Moderate
FA 20 % + NS 3.0 % 20 3.0 3543 Moderate
FA 20 % + NS 4.0 % 20 4.0 3215 Moderate
FA 20 % + NS 5.0 % 20 5.0 3123 Moderate
FA 30% + NS 0 % 30 0 3151 Moderate
FA 30 % + NS 1.0 % 30 1.0 3215 Moderate
FA 30% + NS 2.0% 30 2.0 3212 Moderate
FA 30% + NS 3.0 % 30 3.0 3110 Moderate
FA 30% + NS 4.0 % 30 4.0 2986 Moderate
FA 30% + NS 5.0 % 30 5.0 2798 Moderate
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 04 Issue: 09 | Sep -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1142
5. CONCLUSION
 From the investigation results i.e., a partial
replacement of cement with Fly Ash and Nano-
Silica it is studied that various strength properties
of concrete mix increases upto 4% application of
Nano-Silica content and decreases with further
increment.
 Because of additional binder formed in
concrete due to the Pozzolanic additives tends to
form a paste-aggregate bond which leads to
increment in the strength properties of concrete.
 The partial replacement of Fly ash and Nano-Silica
tends to give maximum increment in strength
properties at Fly ash content 20% and Nano-Silica
content 4%.
 But the decrement in the strength properties with
increase in Nano-Silica content is due to the
formation of poor quality binder.
 The Rapid Chloride Permeability Test esteems an
are appeared as direct and qualities were
diminishes with increment in nano silica.
6. REFERENCES
1. Belkowitz,J. and Armentrout, D. L. (2009). The
Investigation of Nano Silica in the Cement Hydration
Process. ACI Special Publication 267(8): 87-100
2. Thomas et al.,(1999), “Reported that fly ash reduced
concrete strength at early ages, but significantly
enhanced strength at later ages”. Cement and Concrete
Research, Vol 29(4), pp.487-495.
3. Sanchez. F., and Sobolev, K. (2010). “Nano-Technology
in Concrete – A Review”, Construction and Building
Materials. 24, 2060-2071.
4. Gengying Li.,(2004). “Properties of High-Volume Fly
Ash Concrete incorporating Nano-SiO2”, Cement and
Concrete Research, pp. 1043-1049.
5. Jagadesh.Sunku (2006),“had studied the advantages of
use of fly ash as Supplementary Cementing Materials
in Fibre cement sheets. International Inorganic
Bonded Fibre Composites Conference.
BIOGRAPHY:
Gayani priya
P.G student
Siddartha educational academy
group of institutions
Tirupati.

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A Study on the Variation of Properties of Concrete with Partial Replacement of Cement using Nano-Silica (NS) and Fly Ash (FS)

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 09 | Sep -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1139 A STUDY ON THE VARIATION OF PROPERTIES OF CONCRETE WITH PARTIAL REPLACEMENT OF CEMENT USING NANO-SILICA (NS) AND FLY ASH (FS) 1GAYANI PRIYA, 2P.GOPIKRISHNA 1 P.G. Student, Siddartha educational academy group of institutions, Tirupati 2 Asst. Professor, Siddartha educational academy group of institutions, Tirupati -----------------------------------------------------------------------------***------------------------------------------------------------------------------- Abstract: This paper studies the current examinations and advancement of combined utilization of Pozzolanic additions- Nano-Silica (NS)and Fly Ash (FA) on the properties of concrete for sub consecutive development of concrete industry. This examination saves the natural resources as well as controls the ecological contamination by use of wastes. The restricted work is done on partial replacement of Fly Ash and Nano-Silica in cement paste, mortar and cement. In the present investigation the concrete is mostly substituted by 20% and 30% of Fly Ash and Nano- Silica 1.0%,2.0%,3.0%, 4.0%,5.0%by weight. To comprehend the use of Fly Ash and Nano-Silica different literary works have been explored and their effect on Compressive Strength, RCPT of M25 review of cement is examined. The exploratory examination consequences of concrete are classified utilizing the mix of different extents of Fly Ash and Nano-Silica are group with that of Controlled Concrete. The mechanical strength advancement and durability properties of cement are significantly impacted due to this joined use of Nano-Silica and Fly Ash compared with the Controlled Concrete properties. The feasible increment in the different strength attributes of concrete arranged utilizing Nano- Silica and Fly Ash can be authorize to the viable packing of colloidal particles and the need of extra binders in the use of Fly-Ash and Nano-Silica. KEY WORDS: Nano silica, fly ash, cement, concrete, aggregates, compressive strengthen Etc.. 1. GENERAL Concrete has been recommended as a construction material in wide range. At present in construction, prior to strength, the durability of concrete also has importance. The minimum cement content to satisfy the strength and durability requirements. The Indian standard code of IS 456:2000 for plain concrete design is used. This results in usage of cement in huge content. The cement production results in evolution of lots of carbon dioxide resulting in environment mortification. By usage of additive Pozzolanic alternative materials instead of cement upto certain proportion will be another solution for this problem. Earlier studies show that the usage of Fly-Ash (FA), Micro Silica (MS), Ground Granulated Blast Furnace Slag and Kaolinite as replaced materials which results in increases in strength and durability. By introducing Nano sized materials as a partial replacement of cement which improves the performance of cement. Because of many experimental researches on Nano particles, Nano-Silica is available as replacing material of cement in making concrete. Nano-Silica (NS) is a Nano- sized, highly reactive nebulous silica. Because of Nano- Silica particle is as small as other particles and also having very large surface area as the substitute materials, its usage comparatively intensify the concrete performance upto extensive range. This amalgamation of Nano-Silica and fly ash as a substitute material for cement has to be scrutinized. These particles are very tiny and generally allow forming a group of mass due to its large surface influence, consistent dispersion of these fine particles is a predominant thing to get results upto serviceable or advantageous results. 2. MATERILAS 2.1.1 Cement In this experimental study, Ordinary Portland Cement 53 grade, conforming to IS: 8112-1989 was used. The different laboratory tests were conducted on cement to determine the physical and mechanical properties of the cement used are shown in.
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 09 | Sep -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1140 Table 1. 2.1.2 Aggregates Locally available natural sand with 4.75 mm maximum size confirming to class II- IS 383 was used as fine aggregate, having specific gravity, fineness modulus and unit weight as given in Table 3 and crushed stone with 16mm maximum size having specific gravity, fineness modulus and unit weight as given in Table 3 was used as coarse aggregate. Table 2 gives the physical properties of the coarse and fine aggregates Table 2: Physical Properties of coarse aggregate and fine aggregate Table 2.3 Physical properties of Coarse Aggregate 2.1.3 Water Ordinary potable water available in the laboratory has been used. NANO SILICA: In the present days the micro-level does not provide enough insight into the building materials. Therefore, all around the world, the research is being diverted into the nano level, which is claimed to have tremendous potential for the future. The fundamental processes that govern the properties of concrete are affected by the performance of the material on a nano scale. The main hydration product of cement-based materials, the C-S-H gel, is a natural nano- structured material. For the creation of huge materials a technology based on the usage of minute particles which are nano sized are used by manipulating them. It is important to check whether the particle size usually in the order of ≤100nm because the particle size i.e., nano (10-9) may affects the properties of materials. 3. Testing Procedures. 3.1Compression Strength Test A standout amongst the most essential properties of cement is the estimation of its capacity to withstand compressive burdens. This is alluded to as a compressive quality and is communicated as load per unit range. One technique for deciding the compressive quality of cement is to apply a heap at a steady rate on a block (150×150×150 mm), until the point that the specimen comes up short. The pressure tests performed in this venture were finished as per IS standard 516 "Strategies for Tests for Strength of Concrete". The device used to decide the compressive quality of cements in this exploratory work was an all-inclusive testing machine (UTM). For this investigation tests were tried for pressure testing at 28, 56,90 days of curing. The compressive quality of the solid regarding weight was then ascertained utilizing the Equation fc=P/A Where, fc = Compressive Strength of Concrete, (Kpa or psi) P = Maximum load applied (KN or lb), and A = The cross-sectional area of sample (mm2 or in2) Properties Values water absorption 0.2 to 0.4 % Fineness modulus 3.43 Specific gravity 4.05 bulk density (gm/cc) 2.20 property Fine aggregate Coarse aggregate Specific gravity 2.66 2.95 Fineness modulus 3.1 7.96 Surface texture Smooth -- Practical shape rounded angular Physical properties Results Fineness 8% Normal consistency 31.5% Vicat initial setting time(minutes) 43mins Vicat final setting time (minutes) 256min Specific gravity 3.15 7-days compressive strength 39.65 28-days compressive strength 54.86
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 09 | Sep -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1141 3.2 Rapid Chloride Permeability Test(Test Procedure (ASTM C 1202) *Rapid chloride permeability test According to ASTM C1202 test, water-saturated, 50 mm thick, 100 mm thick diameter concrete specimen is subjected to applied DC voltage of 60 V for 6 hours. *In one container 3.0% NaC1 solution and in the other container 0.3 M NaOH solution. 4.RESULTS Compressive strength of concrete in N/mm2at different curing periods Concrete Mix Fly Ash (%) Colloidal Nano Silica (%) Compressive Strength (MPa) 3 Days 7 Days 28 Days 56 Days 90days Control Concrete 0 0 18.17 28.55 43.25 45.50 46.20 FA 20 % + NS 0 % 20 0 19.53 30.90 45.42 48.35 49.12 FA 20 % + NS 1.0% 20 1.0 21.03 34.22 48.92 50.78 49.98 FA 20 % + NS 2.0% 20 2.0 24.25 39.70 55.13 57.14 57.65 FA 20 % + NS 3.0 % 20 3.0 20.26 31.85 48.25 50.30 53.21 FA 20 % + NS 4.0 % 20 4.0 19.98 30.54 45.32 48.12 50.17 FA 20 % + NS 5.0 % 20 5.0 17.31 27.55 40.12 40.78 42.22 FA 30% + NS 0 % 30 0 19.22 33.14 44.19 47.66 49.77 FA 30 % + NS 1.0 % 30 1.0 21.23 34.02 47.25 50.32 52.09 FA 30 % + NS 2.0 % 30 2.0 21.54 34.26 48.94 51.85 52.10 FA 30 % + NS 3.0% 30 3.0 20.39 31.72 45.32 47.62 49.86 FA 30 % + NS 4.0% 30 4.0 19.10 32.12 43.15 46.55 47.45 FA 30 % + NS 5.0% 30 5.0 17.97 29.86 41.32 44.69 46.59 Durability property Rapid chloride permeability Test results Concrete Mix FA (%) Nano Silica (%) RCPT values RCPT ratings as per ASTM C1202. for 28 Days Control Concrete 0 0 2998 Moderate FA 20 % + NS 0 % 20 0 3214 Moderate FA 20 % + NS 1.0 % 20 1.0 3225 Moderate FA 20 % + NS 2.0% 20 2.0 3365 Moderate FA 20 % + NS 3.0 % 20 3.0 3543 Moderate FA 20 % + NS 4.0 % 20 4.0 3215 Moderate FA 20 % + NS 5.0 % 20 5.0 3123 Moderate FA 30% + NS 0 % 30 0 3151 Moderate FA 30 % + NS 1.0 % 30 1.0 3215 Moderate FA 30% + NS 2.0% 30 2.0 3212 Moderate FA 30% + NS 3.0 % 30 3.0 3110 Moderate FA 30% + NS 4.0 % 30 4.0 2986 Moderate FA 30% + NS 5.0 % 30 5.0 2798 Moderate
  • 4. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 09 | Sep -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1142 5. CONCLUSION  From the investigation results i.e., a partial replacement of cement with Fly Ash and Nano- Silica it is studied that various strength properties of concrete mix increases upto 4% application of Nano-Silica content and decreases with further increment.  Because of additional binder formed in concrete due to the Pozzolanic additives tends to form a paste-aggregate bond which leads to increment in the strength properties of concrete.  The partial replacement of Fly ash and Nano-Silica tends to give maximum increment in strength properties at Fly ash content 20% and Nano-Silica content 4%.  But the decrement in the strength properties with increase in Nano-Silica content is due to the formation of poor quality binder.  The Rapid Chloride Permeability Test esteems an are appeared as direct and qualities were diminishes with increment in nano silica. 6. REFERENCES 1. Belkowitz,J. and Armentrout, D. L. (2009). The Investigation of Nano Silica in the Cement Hydration Process. ACI Special Publication 267(8): 87-100 2. Thomas et al.,(1999), “Reported that fly ash reduced concrete strength at early ages, but significantly enhanced strength at later ages”. Cement and Concrete Research, Vol 29(4), pp.487-495. 3. Sanchez. F., and Sobolev, K. (2010). “Nano-Technology in Concrete – A Review”, Construction and Building Materials. 24, 2060-2071. 4. Gengying Li.,(2004). “Properties of High-Volume Fly Ash Concrete incorporating Nano-SiO2”, Cement and Concrete Research, pp. 1043-1049. 5. Jagadesh.Sunku (2006),“had studied the advantages of use of fly ash as Supplementary Cementing Materials in Fibre cement sheets. International Inorganic Bonded Fibre Composites Conference. BIOGRAPHY: Gayani priya P.G student Siddartha educational academy group of institutions Tirupati.