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Examination of mechanical properties of Hybrid fiber reinforced concrete
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1.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 09 | Sep 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 879 Examination of mechanical properties of Hybrid fiber reinforced concrete 1Jainul Habid P N, 2Mahaboobali Nadaf 1MTech Student Civil Engineering Dept. Jain college of engineering Belagavi, Karnataka, India 2Asst Prof. Civil Engineering Dept. Jain college of engineering Belagavi, Karnataka, India ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract - There is a huge demand for natural materials due to this scarcity of materials happenings. Manyresearchers worked on replacement of materials in concrete to construct eco-friendly and cost-effective building. Recently researchers worked on this and come with some materials like GGBS, Fly ash, Lime etc. here, an attempt is made to fly ash as partial replacement material with the application of polypropylene and steel fibres in it with different proportions. In this paper obtained experimental results are discussedandtabulated the same. Conclusion of this paper is, we can replace cement by fly ash and fibres enhances the strength property. Key Words: Fly-ash, Polypropylene fibre, Steel fibre, properties of concrete etc. 1. INTRODUCTION Concrete is brittleandmoderatelyrobustincompression but weak in tension. Its use has been limited due to these two flaws. The concentration of silica, calcium, and iron in the fly ash can be used to classify the FA. Category C fly ash develops a solid material in the presence of water, and after a period of time, it gains strength. In general, Category C FA contains more than 10% lime (CaO). ClassCFAcontainsa lot of alkali and sulphate. (SO4). This FA is pozzolanic in nature and includes less than 5% lime (CaO). Fly ash is primarily kept in coal industries and discharged in landfills. [1] used fly ash as partial replacement of cement up-to 25% with the application of fibre. fibrous by incorporating 1.5% Polypropylene fibre into concrete Giving good results and giving less result in 2% fibre is added to the concrete [2]. FA will increase the concrete's toughness. In ordinary concrete, fly ash serves as non-air entertainment [3]. the concrete's compressive strength reinforced with 1.5 % mixed polypropylene fibres increased by 17 %. Split concretehasa 22% increase in split tensile strength, 24 % increase in split flexural strength, as well as an 11 percent decrease in split elastic modulus over ordinary concrete [4]. The shrinkage property of concrete was studied by [5] and has givenfuture scope to study the, mechanical properties of concrete. However, in this study, test investigations were carried out to see how replacing cement with20%flyashandadding 1.5 % polypropylene andvaryingproportionsofsteel fibres(0.5, 1, 1.5, and 2 % by volume of concrete) affected the workability, strength, and durability of M30 concrete. 2 Materials 2.1 Cement: The cement employed in this study is JK Super cement of 53 grade OPC, which complies with IS code IS: 12269-2013. Fig 1: Cement. Table 1: Cement properties. Sl. No Particulars Test outcomes 01 Cement OPC 53 02 Brand J K Super Cement 03 Sp. Gr. 3.18 04 Initial setting time 40 minutes 05 Final setting time 125 minutes 06 Fineness test 5.00% 2.3 Coarse aggregates: The coarse aggregates are made from crushed Basalt rock and comply with IS: 383.
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 09 | Sep 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 880 Fig 2: 20mm Size Aggregate. Table 2: 20mm aggregate properties. Particulars GGBS Sp. Gr. 2.67 Water absorption 0.38% Shape Angular Finess modulus 3.49 Confirming to table 2 of IS 383:1970 20 mm 2.4 Fine Aggregates: Sand is made utilizing a rock-on-rock crushing procedure that employs state-of-the-art plant and machinery with cutting-edge technology. IS:480sieveshave been used to collect river sand. Fig 3: Fine aggregate. Table 3: Properties of Fine aggregate. Properties Sand Sp. Gr. 2.64 Fineness Modules 2.88 Water absorption 1% 2.5 Fly-Ash: FA is utilised to reduce the cost of PCC while also improving its performance. FA to Portland cement replacement ratios range from 1:1 to 1.5:1.Lowcalcium,low silica content class F dry fly ash from R.T.P.S silos adhering to IS: 3812(Part 1)-2003 was employed. Fig 4: Fly-Ash Table 4: Fly-ash properties Characteristics Fly Ash % Specific gravity 2.1 Fineness 3% Silica 62 Al2O3 23 Cao 5 2.6 Super Plasticizer: Super plasticizers utilized in the current study to improve the workability of concrete. Fig 5. Super plasticizer 2.7 Polypropylene Fibre: Polypropylene (PP) is a thermoplastic polymer that is utilized in a several uses or wide range of applications. Fig 6: Polypropylene fiber
3.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 09 | Sep 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 881 Table 5: Physical Properties of PP (As per test report). SL.NO Properties Dimensions 1 Length 6 mm 2 Diameter 10 mm 2.8 Steel Fibre: The fibres utilised are hooked end fibres with the parameters shown below, as provided by the manufacturer. Fig 7. Steel fibre Table 6: Properties of Steel fibre Sl. No Property Values 1. Length, Lf 30mm 2. Df 0.6mm 3. Aspect Ratio, 50 4. Vf 0.5% 2.9 Water: Normal water is used for experimental works having IS standard pH. The concrete mix is mixed with potable water. pH levels should be in the range of 6 to 7. 3 Methodology: Basic journals are followed to look forward for collection of materials and followed by tests conducted on future scopes suggested by researchers. Here, investigations were carried out to see how replacing cement with 20% fly ash and adding 1.5 % polypropylene andvaryingproportionsofsteel fibres (0.5, 1, 1.5, and 2 % by volume of concrete) affected the workability, strength, and durability of M30 concrete. 4 Result and Discussions 4.1 Slump test This type of testing was used in accordance with IS 1199- 1959. Fig No 8: Slump Test Table 7: Slump test results. Mix Proportion Sample 1 (Slump) AO 73 A1 86 A2 83 A3 81 A4 80 A5 76 Fig 9. Slump results When 20% of the cement in the concrete isreplacedwith FA, the workability of the concrete improves compared to regular concrete. After a 20 % partial replacementofcement by FA results in a slump, the workability of a mixture of 1.5 % polypropylene fibres and increasing %ages of Steel fibres steadily decrease (0.5,1, 1.5 and 2 %). 4.2 Compressive strength The objective is to find the Compressive Strenght of the concete for 7, 14 and 28 days and Cube mould (150 X150mm) , tamping rode and Ctm mechine are required to perform this test.
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 09 | Sep 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 882 Fig. Compressive testing Tab. 8: Compression test results Mix Proportion 7 days strength 14 days strength 28 days strength N/mm² AO 31.54 38.89 44.56 A1 30.07 36.59 43.41 A2 30.81 36.86 46.84 A3 31.82 38.41 47.61 A4 33.04 39.73 48.99 A5 30.24 37.87 43.29 A6 28.03 32.49 41.69 The compressive strengths of hybrid fibres reinforced concrete generated by replacing cement with 20% FA and adding 1.5 % polypropylene fibres together with 1% steel fibres are found to be the greatest (Mix Proportion A4). As a result, even at low water content,theconcreteachievesgood bonding strength and strength. 4.3 Split tensile strength This test was conducted to examinethesplittensileproperty of cylinder specimen. And the test was conducted for 7 and 28 days of curing period, obtained results are tabulate below, Fig 11. Split tensile test Tab. 9: Split tensile results Mix Proportion 7 days strength 28 days strength N/mm² AO 2.69 3.8 A1 2.4 3.2 A2 2.83 4.02 A3 2.94 4.05 A4 2.99 4.18 A5 2.63 3.72 A6 2.42 3.5 The highest value is found in the SPT strength of hybrid fibres reinforced concrete generated by substitutingcement with 20% fly ash and adding 1.5 % polypropylene fibres together with 1% steel fibres (Mix Proportion A4). As the amount of steel fibre combined with polypropylene fibre increases, the split tensile strength decreases. With the addition of 1.5 % polypropylene fibres and 1 % steel fibres, the split tensile strength is 4.18 at 28 days and 2.99 at 7 days, based on the number of days as a reference. 4.4 Flexural strength test The flexural test was conducted for 7 and 28 days of curing on beam of size 700 x 150 x 150 mm.
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 09 | Sep 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 883 Fig 12. Beam casting Tab 10: Flexural test results Mix Proportion 7 days strength 28 days strength N/mm² AO 3.38 4.44 A1 3.08 4.33 A2 4.21 5.81 A3 4.09 5.33 A4 4.62 6.04 A5 3.73 5.21 A6 3.44 4.92 FLX strength of HFRC made by substituting cement with 20% fly ash has been found to be higher when 1.5 % polypropylene fibre and 1% steel fibre are added. The % increase in Flexural strength after adding 1.5 % polypropylene fibre and 1% steel fibre is 6.04 at 28 days age strength and 4.62 at 28 days age strength compared to the reference number of days.Flexural strengthisreducedwhen steel fibres are added in excess of 1% combined with 1.5 % polypropylene fibres. 4.5 Water absorption The test was carried out to see how much water is absorbed by concrete when it is replaced 20 % partial replacement of cement by FA results Fig 13: Water absorption results When conventional concrete is compared to concrete made with 20% fly ash in water absorption experiments, the maximum amount of water absorbed is largerfortraditional concrete. When compared to fly ash concrete, hybrid fibre reinforced concrete has a higher water absorption rate. Due to the vacancies generated by the hybrid fibres, this is the case. 5. Conclusions When 20% of the cement is replaced by fly ash, the concrete's workability improves by 20% compared to standard concrete. The workability reduces as the proportion of fiber increases, as evidenced by the results of a slump test. The hybrid fiber combination of 1.5 % polypropylene fiber and 1% steel fiber achieves the highest compressive strength. The compressive strength of the concrete is 33.04, 39.73 and 48.99 N/mm2 after 7, 14, and 28 days, respectively, which is higher than traditional concrete. As a result, the A4 mix proportion is the best mix proportion. In split tensile strength, hybrid fibercombinations with 1.5 % polypropylene fiber and 1 % steel fiber have higher split tensile strength values of 2.99 and 4.18 N/mm2 for 7 and 28 days, respectively. Flexural strength values of 4.62and6.04N/mm2for14 and 28 days were observed for hybrid fiber combinations including 1.5 % polypropylene fiber and 1 % steel fiber. The fibers serve a crucial function in improving the beam's bending strength. In a water absorption test, thehybridfibercombination of 1.5 % polypropylene fiber and 2 % steel fiber absorbs the most water (A6).
6.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 09 | Sep 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 884 REFERENCES [1] A.M Shende, A.M Pande, M.Gulfam Pathan “EXPERIMENTAL STUDY ON STEEL FIBER ON REINFORCED CONCRETE FOR M-40 GRADE”, International research journal of engineering and Science, Vol-1, Sept-2012. [2] Avinashjoshi, Pradeep reddy, Punithkumarand Pramod hatker “EXPERIMENTAL WORK ON STEEL FIBER REINFORCED CONCRETE”International Journal of Scientific & Engineering reserch, Volume-7,Octomeber- 2016. [3] Ch Saketh M. Manoj “STATISTICAL ANALYSIS OF POLYPROPELENE FIBER REINFORCED CONCRETE”,International Journal of Advanced reserch ideas and innovations technology, Vol-3, 2017. [4] Divya S Dharam, Aswathy Lal “STUDY OF EFFECT OF POLYPROPYLENE FIBER IN CONCRETE" International research journal of engineering and technology, Vol-3, june2016. [5] Milind V. Mohod “PERFORMANCE OF POLYPROPYLENE FIBER REINFORCED CONCRETE” IOSR Journals of Mechanical and Civil engineering, Vol-12, Feb-2015. [6] Navilesh J, Rahul B K, Shankar B.K, Shivakumarpatil “A STUDY OF HYBRID FIBER REINFORCED CONCRETE”,International research journal of engineering and technology, Vol-4, June-2017. [7] Prof., Dr. Hamed M. Jassim, Dr.Abdulkader G. Anwer “EXPERIMETAL STUDY ON POLYPROPYLENE FIBER REINFORCED CONCRETE” International Journal ofR&D in engineering science and management,Vol-4, July- 2016. [8] Rudraswamy M P, Dr. B.R Patagundi, Dr. K.B Prakash “ON INVESTIGATION OF SHRINKAGE CHARECTERISTICS OF HYBRID FIBER REINFORCED CONCRETE PRODUCEDBYUSINGFIBER OF DIFFERENT ASPECT RATIO”International Journal of Advanced reserch in engineering and technology, Vol-11,2020. BIOGRAPHIES Mr. Jainul Habid P N Received the B E in civil Degree from ACS College of engineering Bangalore in the year of 2020 and currently pursuing M Tech in Construction technology in Jain college of engineering Belagavi, Karnataka, India. Prof. Mahaboobali Nadaf received BE Civil degree and M Tech degree in CAD Structures from SDM College ofEngg.& Technology, Dharwad. He has 2 Years of Professional experience as site engineer, 6 Years of Professional experience as Planning engineer and 6 Years of Professional experience in Teaching. He is Presently working as Assistant professor in Civil engineering department in Jain College of Engineering, Belagavi.
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