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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 11 Issue: 01 | Jan 2024 www.irjet.net p-ISSN: 2395-0072
© 2024, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 459
Experimental Work on Carbon Fibre Reinforced Concrete Using Coconut
Shell as Partial Replacement for Coarse Aggregate
1 Sk.Sahera, 2 Dr.K.Chandramouli, 3 J.Sree Naga Chaitanya,4 B V Durga Naik
1&3Assistant Professor,2 Professor & HOD,4B.Tech Student
Department of Civil Engineering, NRI Institute of Technology, Visadala (V), Medikonduru(M), Guntur, Andhra Pradesh,
India.
--------------------------------------------------------------------------***---------------------------------------------------------------------------
Abstract - Cement, water, and aggregates—such as sand
and gravel are combined to make concrete, which solidifies
into a sturdy material over time. Owing to its affordability,
durability, and ability to be moulded into almost any shape,
it finds application in a wide range of construction projects.
The most widely utilised artificial substance in the world is
concrete. It is suggested that coconut shell be used in place
of some of the coarse aggregate added to obtain the
required strength in order to investigate the characteristics
of concrete. It might be beneficial to partially substitute
coconut shell for the coarse aggregate by an percentages of
5%, 10% and 15%.Fibres have the qualities that improve
concrete's durability. Carbon fibre is one of them. These
carbon fibres may be used more efficiently and have
excellent mechanical qualities. The goal of this study is to
compare the strength of carbon fibre concrete with ordinary
concrete by analysing variations in fibre content. Carbon
fibre concrete are examined at percentages of 0.5%, 1% and
1.5% by volume of concrete. Compressive strength and Split
tensile strength of concrete were examined 7days and 28
days.
KEYWORDS: Carbon fibres, Coconut shell, Compressive
strength and Split tensile strength.
I. INTRODUCTION
Cement paste and fine and coarse aggregate are
combined to create concrete, a composite material that
dries over time. Most of the concert is either lime-based
concrete or constructed using hydraulic cement. The
peanut business generates waste materials like peanut
shell ash. Typically, it is disposed of outside without taking
into account the benefits to the environment or the
economy.
Another material that can be substituted for other
materials in concrete is the coconut shell. In this project,
coconut shells are partially used in place of the coarse
aggregate. This lessens the number of land filings brought
on by waste material deposits on desolate areas. When
compared to regular concrete, coconut shells have a very
high resilience to impact load.
Carbon fibres can be utilised to lessen shrinkage
and breaking because of their low density, strong heat
conductivity, superior chemical stability, and exceptional
abrasion resistance. These fibres improve the tensile and
Compressive strength of the structure. Moreover, carbon
fibres improve dry shrinkage and durability. Carbon fibres,
on the other hand, reduce electrical resistance.
2. OBJECTIVES
1. To improve the coarse aggregate by partially
substituting coconut shell.
2. The main objective of this research is to investigate the
mechanical characteristics of carbon fibre reinforced
concrete.
3. MATERIALS
3.1 Cement: Cement is a binder, which is another name for
a substance that solidifies, hardens, and joins other
substances to form a bond. Usually, cement isn't used
alone; instead, it's combined with sand and gravel.
Whereas mortar is created by mixing cement with fine
particles, concrete is created by mixing cement with sand
and gravel. Cement is used in construction; it is usually
inorganic, often based on calcium and lime silicate, and
comes in hydraulic and non-hydraulic forms.
3.2 Fine Aggregate: An conveniently accessible river sand
was used as fine aggregate in the current experiment.
3.3 Coarse Aggregate: Coarse aggregate is defined as
aggregate that is still present above the IS Sieve 4.75 mm.
According to IS383:1970, an incremental rise in size of 10–
20 mm is the usual maximum.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 11 Issue: 01 | Jan 2024 www.irjet.net p-ISSN: 2395-0072
© 2024, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 460
3.4 Water: The concrete was mixed and allowed to cure
using only pure tap water after the aggregates had been
cleaned.
3.5 Coconut Shell: The study's conclusions show that
coconut shell concrete's (CSC) potential as a lightweight
concrete. Coconut shell can be used as an environmentally
friendly and cost-effective alternative to aggregate, and it
can also help solve the problem of traditional materials like
coarse aggregate getting short.
3.6 Carbon Fibre: Carbon fibre is a type of carbon
filament made of carbon atoms that are joined together by
polymer resin and heated to a specific pressure. It is a
lightweight, extremely transmissible substance.
4. EXPERIMENTAL RESULTS
4.1 Compressive strength
Since compressive strength acts as a barometer for
material quality, it is an important property of concrete
that needs to be assessed.
Table1: Compressive strength result of concrete with
Coconut Shell as partial replacement of Coarse
aggregate.
Sl.no % Of CS
Compressive strength Results
(N/mm2)
7 days 28 days
1 0% 26.82 39.74
2 2.5% 37.32 53.47
3 5% 39.08 55.68
4 7.5% 23.04 33.69
Table 2: Compressive strength result by addition of
Carbon Fibre Reinforced Concrete.
Sl.no % Of CFRC
Compressive strength Results
(N/mm2)
7 days 28 days
1 0% 26.82 39.74
2 0.5% 38.02 56.09
3 1.0% 44.51 63.67
4 1.5% 37.38 53.48
Table 3: Combined compressive strength result with
5% Coconut Shell as partial replacement of Coarse
aggregate and by adding 1.0% Carbon fibre reinforced
concrete.
Sl.no % Of CS+CFRC
Compressive strength
Results (N/mm2)
7 days 28 days
1 0% 26.82 39.74
2 5% of CS++1.0% CFRC 50.02 71.57
4.2 Split tensile strength results
Results of the split tensile strength test for the cast and
cured specimens, performed in a compressive strength
machine, are shown in a table.
Table 4: Split tensile strength result of concrete with
Coconut Shell as partial replacement of Coarse
aggregate.
Sl.no % Of CS
Split tensile strength Results
(N/mm2)
7 days 28 days
1 0% 2.74 3.93
2 2.5% 3.65 5.28
3 5% 3.73 5.45
4 7.5% 2.28 3.31
Table 5: Split tensile strength result by addition of
Carbon Fibre Reinforced Concrete.
Sl.no % Of CFRC
Split tensile strength Results
(N/mm2)
7 days 28 days
1 0% 2.74 3.93
2 0.5% 3.56 5.17
3 1.0% 4.31 6.17
4 1.5% 2.97 4.25
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 11 Issue: 01 | Jan 2024 www.irjet.net p-ISSN: 2395-0072
© 2024, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 461
Table 6: Combined Split tensile result with 5% Coconut
Shell as partial replacement of Coarse aggregate and
by adding 1.0% Carbon fibre reinforced concrete.
Sl.no % Of CS+CFRC
Compressive strength
Results (N/mm2)
7 days 28 days
1 0% 2.74 3.93
2 5% of CS++1.0% CFRC 4.87 6.91
5. CONCLUSION:
1. The Normal Concrete Compressive strength result for 7
and 28 days is 26.82 and 39.74 N/mm2.
2. At 5% replacement of coarse aggregate by coconut shell
the compressive strength of concrete for 7 and 28 days is
39.08 and 55.68 N/mm2.
3. By addition of 1.0% Carbon fibre in concrete the
compressive strength of concrete for 7 and 28 days is
44.51 and 63.67 N/mm2.
4. Combined replacement of coarse aggregate by coconut
shell and 1.0% of Carbon fibre adding on concrete the
compressive strength of concrete for 7 and 28 days is
50.02 and 71.57 N/mm2.
5. The Normal Concrete Split tensile strength result for 7
and 28 days is 2.74 and 3.93 N/mm2.
6. At 5% replacement of coarse aggregate by coconut shell
the Split tensile strength of concrete for 7 and 28 days is
3.73 and 5.45 N/mm2.
7. By addition of 1.0% Carbon fibre in concrete the Split
tensile strength of concrete for 7 and 28 days is 4.31 and
6.17 N/mm2.
8. Combined replacement of coarse aggregate by coconut
shell and 1.0% of Carbon fibre adding on concrete the Split
tensile strength of concrete for 7 and 28 days is 4.87 and
6.91 N/mm2.
6. REFERENCES
1. K.Divya, J.Sree Naga Chaitanya, Dr.K.Chandramouli,
B.V.S.N. Teja ,Mechanical properties on Concrete by using
Coconut Shell As A Partial Replacement Of Coarse
Aggregates With silica fume,International Research Journal
of Engineering and Technology,1099),(2023),342-345.
2. N.Siva Rani , K. Aswini , M. Lakshmi Narayana ,
SK.Nagurbasha, D. Mallikarjunarao , N.Maheshbabu.
Coconut Shells As Partial Replacement Of Coarse
Aggregate, International Journal of Research in Advent
Technology, Special Issue, March 2019.
3. Dr. K. Chandramouli, J. Sree Naga Chaitanya, Dr. Shaik.
Bifathima, Dr.D.Vijaya Kumar. An Partial Replacement Of
Aggregates With Granite Powder And Ceramic Tiles In
Concrete, International Journal of Creative Research
Thoughts,10(7),(2022),e299-e301.
4. Apeksha Kanojia, S.K. Jain:”Performance of Coconut Shell
as Coarse Aggregate in Concrete: A Rbeview”(2015),
International Research Journal of Engineering and
Technology (IRJET), Volume: 02 Issue: 04 | July-2015.
5. A.Santhiya et al, A Review of Experimental Investigation
on Coconut Shell as Replacement on Concrete as Course
Aggregate in their Strength, Volume 4 Issue V, May 2016
6. Dr. K. Chandramouli, J. Sree Naga Chaitanya, Dr. N.
Pannirselvam, Dr D Vijaya Kumar. Strength Studies On Jute
Fibre Concrete With Admixtures Alccofine And Metakaolin
With M30 Grade Of Concrete, International Journal of
Creative Research Thoughts,10(7),(2022),f26-f29.
7. Dr.K.Chandramouli, J.Sree Naga Chaitanya,K.Divya,
Shaik Nizamuddin.Performance On Hooked Steel Fiber
Reinforced Concrete By Partial Replacement Of Cement
With Ggbs, International Research Journal of Engineering
andTechnology, 10(12),(2023),371-373.
8. Chandramouli, K. & Narayanan, Pannirselvam & Pardhu
D.V.V. & Anitha, V.. (2019). Experimental investigationon
banana fibre reinforced concrete with
conventionalconcrete. International Journal of Recent
Technologyand Engineering. 7. 874-876.
9. Ajay Lone, Aniket Deshmukh, Pandit Jadhav, Rahul Patil
,Pritee Mistry. Test on Coconut Shell as Partial Replacement
of Coarse Aggregate in Cement Concrete, International
Journal on Recent and Innovation Trends in Computing
and Communication,4(4),(2016),825-827.
10. Navya H A, Dr. Nayana N Patil. Experimental Studies On
Behaviour Of Carbon Fiber Reinforced Concrete,
International Journal of Civil Engineering and Technology,
Volume 9, Issue 7, July 2018, pp. 1461–1469.
11. Ms. K. Nanchari, An Experimental Study on Mechanical
Properties of Carbon FiberReinforced Concrete,
International Research Journal of Engineering and
Technology,8(4),(2021),1437-1441.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 11 Issue: 01 | Jan 2024 www.irjet.net p-ISSN: 2395-0072
© 2024, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 462
12. Sun Mingqing (1999) “Thermal self -monitoring of
carbon fibrereinforced concrete”, Cement and Concrete
Research vol.no. 29(1999) PP. 769 – 771.

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Experimental Work on Carbon Fibre Reinforced Concrete Using Coconut Shell as Partial Replacement for Coarse Aggregate

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 11 Issue: 01 | Jan 2024 www.irjet.net p-ISSN: 2395-0072 © 2024, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 459 Experimental Work on Carbon Fibre Reinforced Concrete Using Coconut Shell as Partial Replacement for Coarse Aggregate 1 Sk.Sahera, 2 Dr.K.Chandramouli, 3 J.Sree Naga Chaitanya,4 B V Durga Naik 1&3Assistant Professor,2 Professor & HOD,4B.Tech Student Department of Civil Engineering, NRI Institute of Technology, Visadala (V), Medikonduru(M), Guntur, Andhra Pradesh, India. --------------------------------------------------------------------------***--------------------------------------------------------------------------- Abstract - Cement, water, and aggregates—such as sand and gravel are combined to make concrete, which solidifies into a sturdy material over time. Owing to its affordability, durability, and ability to be moulded into almost any shape, it finds application in a wide range of construction projects. The most widely utilised artificial substance in the world is concrete. It is suggested that coconut shell be used in place of some of the coarse aggregate added to obtain the required strength in order to investigate the characteristics of concrete. It might be beneficial to partially substitute coconut shell for the coarse aggregate by an percentages of 5%, 10% and 15%.Fibres have the qualities that improve concrete's durability. Carbon fibre is one of them. These carbon fibres may be used more efficiently and have excellent mechanical qualities. The goal of this study is to compare the strength of carbon fibre concrete with ordinary concrete by analysing variations in fibre content. Carbon fibre concrete are examined at percentages of 0.5%, 1% and 1.5% by volume of concrete. Compressive strength and Split tensile strength of concrete were examined 7days and 28 days. KEYWORDS: Carbon fibres, Coconut shell, Compressive strength and Split tensile strength. I. INTRODUCTION Cement paste and fine and coarse aggregate are combined to create concrete, a composite material that dries over time. Most of the concert is either lime-based concrete or constructed using hydraulic cement. The peanut business generates waste materials like peanut shell ash. Typically, it is disposed of outside without taking into account the benefits to the environment or the economy. Another material that can be substituted for other materials in concrete is the coconut shell. In this project, coconut shells are partially used in place of the coarse aggregate. This lessens the number of land filings brought on by waste material deposits on desolate areas. When compared to regular concrete, coconut shells have a very high resilience to impact load. Carbon fibres can be utilised to lessen shrinkage and breaking because of their low density, strong heat conductivity, superior chemical stability, and exceptional abrasion resistance. These fibres improve the tensile and Compressive strength of the structure. Moreover, carbon fibres improve dry shrinkage and durability. Carbon fibres, on the other hand, reduce electrical resistance. 2. OBJECTIVES 1. To improve the coarse aggregate by partially substituting coconut shell. 2. The main objective of this research is to investigate the mechanical characteristics of carbon fibre reinforced concrete. 3. MATERIALS 3.1 Cement: Cement is a binder, which is another name for a substance that solidifies, hardens, and joins other substances to form a bond. Usually, cement isn't used alone; instead, it's combined with sand and gravel. Whereas mortar is created by mixing cement with fine particles, concrete is created by mixing cement with sand and gravel. Cement is used in construction; it is usually inorganic, often based on calcium and lime silicate, and comes in hydraulic and non-hydraulic forms. 3.2 Fine Aggregate: An conveniently accessible river sand was used as fine aggregate in the current experiment. 3.3 Coarse Aggregate: Coarse aggregate is defined as aggregate that is still present above the IS Sieve 4.75 mm. According to IS383:1970, an incremental rise in size of 10– 20 mm is the usual maximum.
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 11 Issue: 01 | Jan 2024 www.irjet.net p-ISSN: 2395-0072 © 2024, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 460 3.4 Water: The concrete was mixed and allowed to cure using only pure tap water after the aggregates had been cleaned. 3.5 Coconut Shell: The study's conclusions show that coconut shell concrete's (CSC) potential as a lightweight concrete. Coconut shell can be used as an environmentally friendly and cost-effective alternative to aggregate, and it can also help solve the problem of traditional materials like coarse aggregate getting short. 3.6 Carbon Fibre: Carbon fibre is a type of carbon filament made of carbon atoms that are joined together by polymer resin and heated to a specific pressure. It is a lightweight, extremely transmissible substance. 4. EXPERIMENTAL RESULTS 4.1 Compressive strength Since compressive strength acts as a barometer for material quality, it is an important property of concrete that needs to be assessed. Table1: Compressive strength result of concrete with Coconut Shell as partial replacement of Coarse aggregate. Sl.no % Of CS Compressive strength Results (N/mm2) 7 days 28 days 1 0% 26.82 39.74 2 2.5% 37.32 53.47 3 5% 39.08 55.68 4 7.5% 23.04 33.69 Table 2: Compressive strength result by addition of Carbon Fibre Reinforced Concrete. Sl.no % Of CFRC Compressive strength Results (N/mm2) 7 days 28 days 1 0% 26.82 39.74 2 0.5% 38.02 56.09 3 1.0% 44.51 63.67 4 1.5% 37.38 53.48 Table 3: Combined compressive strength result with 5% Coconut Shell as partial replacement of Coarse aggregate and by adding 1.0% Carbon fibre reinforced concrete. Sl.no % Of CS+CFRC Compressive strength Results (N/mm2) 7 days 28 days 1 0% 26.82 39.74 2 5% of CS++1.0% CFRC 50.02 71.57 4.2 Split tensile strength results Results of the split tensile strength test for the cast and cured specimens, performed in a compressive strength machine, are shown in a table. Table 4: Split tensile strength result of concrete with Coconut Shell as partial replacement of Coarse aggregate. Sl.no % Of CS Split tensile strength Results (N/mm2) 7 days 28 days 1 0% 2.74 3.93 2 2.5% 3.65 5.28 3 5% 3.73 5.45 4 7.5% 2.28 3.31 Table 5: Split tensile strength result by addition of Carbon Fibre Reinforced Concrete. Sl.no % Of CFRC Split tensile strength Results (N/mm2) 7 days 28 days 1 0% 2.74 3.93 2 0.5% 3.56 5.17 3 1.0% 4.31 6.17 4 1.5% 2.97 4.25
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 11 Issue: 01 | Jan 2024 www.irjet.net p-ISSN: 2395-0072 © 2024, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 461 Table 6: Combined Split tensile result with 5% Coconut Shell as partial replacement of Coarse aggregate and by adding 1.0% Carbon fibre reinforced concrete. Sl.no % Of CS+CFRC Compressive strength Results (N/mm2) 7 days 28 days 1 0% 2.74 3.93 2 5% of CS++1.0% CFRC 4.87 6.91 5. CONCLUSION: 1. The Normal Concrete Compressive strength result for 7 and 28 days is 26.82 and 39.74 N/mm2. 2. At 5% replacement of coarse aggregate by coconut shell the compressive strength of concrete for 7 and 28 days is 39.08 and 55.68 N/mm2. 3. By addition of 1.0% Carbon fibre in concrete the compressive strength of concrete for 7 and 28 days is 44.51 and 63.67 N/mm2. 4. Combined replacement of coarse aggregate by coconut shell and 1.0% of Carbon fibre adding on concrete the compressive strength of concrete for 7 and 28 days is 50.02 and 71.57 N/mm2. 5. The Normal Concrete Split tensile strength result for 7 and 28 days is 2.74 and 3.93 N/mm2. 6. At 5% replacement of coarse aggregate by coconut shell the Split tensile strength of concrete for 7 and 28 days is 3.73 and 5.45 N/mm2. 7. By addition of 1.0% Carbon fibre in concrete the Split tensile strength of concrete for 7 and 28 days is 4.31 and 6.17 N/mm2. 8. Combined replacement of coarse aggregate by coconut shell and 1.0% of Carbon fibre adding on concrete the Split tensile strength of concrete for 7 and 28 days is 4.87 and 6.91 N/mm2. 6. REFERENCES 1. K.Divya, J.Sree Naga Chaitanya, Dr.K.Chandramouli, B.V.S.N. Teja ,Mechanical properties on Concrete by using Coconut Shell As A Partial Replacement Of Coarse Aggregates With silica fume,International Research Journal of Engineering and Technology,1099),(2023),342-345. 2. N.Siva Rani , K. Aswini , M. Lakshmi Narayana , SK.Nagurbasha, D. Mallikarjunarao , N.Maheshbabu. Coconut Shells As Partial Replacement Of Coarse Aggregate, International Journal of Research in Advent Technology, Special Issue, March 2019. 3. Dr. K. Chandramouli, J. Sree Naga Chaitanya, Dr. Shaik. Bifathima, Dr.D.Vijaya Kumar. An Partial Replacement Of Aggregates With Granite Powder And Ceramic Tiles In Concrete, International Journal of Creative Research Thoughts,10(7),(2022),e299-e301. 4. Apeksha Kanojia, S.K. Jain:”Performance of Coconut Shell as Coarse Aggregate in Concrete: A Rbeview”(2015), International Research Journal of Engineering and Technology (IRJET), Volume: 02 Issue: 04 | July-2015. 5. A.Santhiya et al, A Review of Experimental Investigation on Coconut Shell as Replacement on Concrete as Course Aggregate in their Strength, Volume 4 Issue V, May 2016 6. Dr. K. Chandramouli, J. Sree Naga Chaitanya, Dr. N. Pannirselvam, Dr D Vijaya Kumar. Strength Studies On Jute Fibre Concrete With Admixtures Alccofine And Metakaolin With M30 Grade Of Concrete, International Journal of Creative Research Thoughts,10(7),(2022),f26-f29. 7. Dr.K.Chandramouli, J.Sree Naga Chaitanya,K.Divya, Shaik Nizamuddin.Performance On Hooked Steel Fiber Reinforced Concrete By Partial Replacement Of Cement With Ggbs, International Research Journal of Engineering andTechnology, 10(12),(2023),371-373. 8. Chandramouli, K. & Narayanan, Pannirselvam & Pardhu D.V.V. & Anitha, V.. (2019). Experimental investigationon banana fibre reinforced concrete with conventionalconcrete. International Journal of Recent Technologyand Engineering. 7. 874-876. 9. Ajay Lone, Aniket Deshmukh, Pandit Jadhav, Rahul Patil ,Pritee Mistry. Test on Coconut Shell as Partial Replacement of Coarse Aggregate in Cement Concrete, International Journal on Recent and Innovation Trends in Computing and Communication,4(4),(2016),825-827. 10. Navya H A, Dr. Nayana N Patil. Experimental Studies On Behaviour Of Carbon Fiber Reinforced Concrete, International Journal of Civil Engineering and Technology, Volume 9, Issue 7, July 2018, pp. 1461–1469. 11. Ms. K. Nanchari, An Experimental Study on Mechanical Properties of Carbon FiberReinforced Concrete, International Research Journal of Engineering and Technology,8(4),(2021),1437-1441.
  • 4. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 11 Issue: 01 | Jan 2024 www.irjet.net p-ISSN: 2395-0072 © 2024, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 462 12. Sun Mingqing (1999) “Thermal self -monitoring of carbon fibrereinforced concrete”, Cement and Concrete Research vol.no. 29(1999) PP. 769 – 771.