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COMPARATIVE STUDY ON GREEN CONCRETE WHILE USING RECYCLED AGGREGATES, SILICA FUMES AND BAGASSE ASH
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1.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 04 | Apr 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 2852 COMPARATIVE STUDY ON GREEN CONCRETE WHILE USING RECYCLED AGGREGATES, SILICA FUMES AND BAGASSE ASH Gaurav Kumar Jatav1, Ar.Tarun kumar Tiwari2 1,2Lecturer, Civil Engineering Department, S.G.V. GPC Bharatpur) -----------------------------------------------------------------***-------------------------------------------------------------- Abstract: Every development leads to some negative impact on the environment; concrete is also one of them that have an enormous toll on the environment. The prime ingredient to concrete is the cement that contributes around 2.5 billion tonnes of CO2 which is being emitted in the environment per year. Different researchers have tried and succeeded to replace cement (a root cause of environmental degradation) with other eco-friendly and waste materials such as fly ash, slag, bagasse ash, rice husk ash, silica fumes and aggregates by iron slag, recycled concrete aggregates etc. The current study involves the partial substitution of cement & coarse aggregates at various levels with bagasse ash (5%, 10% and 15%) & silica fumes (5%, 10% and 15%), recycled coarse aggregates (15%, 30% and 45%) respectively to produce green concrete and the obtained results were compared with the results of previous conducted studies. Keywords: Green Concrete, Aggregate Substitution, Cement Substitution. 1. INTRODUCTION Unlike primitive times, the concrete industry has become the most imperative part of the modern era and the demand for this material has reached beyond any imagination. Concrete is a material that is produced by mixing cement, aggregates, water, and admixtures and entails different strengths and behavior depending upon the proportion of raw materials. The concrete industry has positive as well as negative impacts on our society and environment as this material has transformed the planet Earth drastically in many ways and became the foundation of the modern world. The production is on a high scale throughout the globe but still meeting the daily construction demands is difficult, perhaps, due to the availability of raw materials or the demand for this product being enormous. Since, in the modern era, every development leads to some negative impact on the environment, concrete is also one of them that have an enormous toll on the environment. The prime ingredient to concrete is the cement that is being manufactured over 4 billion tonnes per annum and it alone contributes around 2.5 billion tonnes of CO2 emitted in the environment per year which is approximately 8% of the total CO2 emissions. The manufacturing industry of cement also needs large land equivalent to two football fields. Due to these reasons, concrete is being considered to be a hazardous material rather than a boon. Many environmentalists and researchers are trying their best to overpower the negative impact by conducting various research and surveys. Professors and different researchers have tried and succeeded to replace cement (a root cause of environmental degradation) with other eco-friendly and waste materials such as fly ash, slag, bagasse ash, water powder from marble, wood, and many other industries. Green concrete is a concrete developed that reduces the environmental impact. In the production of green concrete, one or more raw materials were replaced with environmentally friendly materials to minimize the detrimental effects of concrete on the ecosystem. Recycled concrete aggregates are extensively used to minimize the disposal problem of dismantled structures and reduce the utilization of raw aggregates. These aggregates exhibit the same properties as those raw aggregates. For replacing cement, many researchers have used silica fumes and bagasse ash in the concrete manufacturing process and they also succeeded in improving the different properties of concrete when these materials were used. 2. LITERATURE In the past two decades, a plethora of research work has been conducted while using different materials that have the ability to fully or partially substitute the raw material of concrete such as the replacement of cement [4,8,11,18], replacement of aggregates [5,7,10,20], etc. But repeated experimental work has been done by using silica fumes, bagasse ash, and recycled aggregates in an attempt to minimize the burden of pollution on the environment and the utilization of raw materials in the production of cement. Different studies have revealed that the chemical composition of silica fume
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 04 | Apr 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 2853 and bagasse ash aid them to become a good binding material that can be utilized to replace cement in concrete shown in table 1. The cementitious behavior of these materials is perhaps due to the high degree of fine particles. However, the chemical composition and the degree of fineness are highly dependent on the source of the material. The available literature for the replacement of cement with silica fumes and bagasse ash surely suggests that the effect of these replacement materials enhances the mechanical properties (such as compressive, flexural, and tensile strength) of concrete. However, sometimes it exhibits a negative effect on concrete by reducing the strength. Moreover, the replacement of Fine and coarse aggregates with recycled crushed aggregates is also an imperative study and helps in reducing the burden of utilization of raw aggregates. Table 1. Chemical composition of Cement, Silica Fumes and Bagasse ash. Compound Cement (%) Silica Fume (%) Bagasse Ash (%) SiO2 26.2 93.15 66.48 Al2O3 6.4 0.82 28.65 Fe2O3 5.8 1.45 4.11 CaO 56.2 0.81 1.95 MgO 2.9 0.24 0.83 SO3 3.4 - 0.54 Na2O 0.12 0.70 0.10 3. EXPERIMENTAL PROGRAM The current study involves the partial substitution of cement & coarse aggregates at various levels with bagasse ash (5%, 10% and 15%) & silica fumes (5%, 10% and 15%), recycled coarse aggregates (15%, 30% and 45%) respectively to produce green concrete. For this purpose, M25 grade of concrete and raw cement of grade 43 was considered. Replacement material (bagasse ash, silica fume and recycled concrete aggregates RCA) were collected from local source and their properties were tested. Specific gravity of cement, BA, SF, RCA was 3.15, 1.85, 2.25, 2.35g/cc respectively. To determine the mechanical properties of control and green concrete, compressive strength test and split tensile strength test were carried out. Table 2. Various Concrete mixes Mix Designation BA%, SF%, RCA% CM - ARC1 5%, 5%, 15% ARC2 5%, 5%, 30% ARC3 5%, 5%, 45% BRC1 10%, 10%, 15% BRC2 10%, 10%, 30% BRC3 10%, 10%, 45% CRC1 15%, 15%, 15% CRC2 15%, 15%, 30% CRC3 15%, 15%, 455%
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 04 | Apr 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 2854 4. RESULTS The results of Compressive strength test and split tensile strength test were collected and represented in table 4, fig.1 and fig. 2. The compressive strength of control mix comes out to be 21.4 MPa and 30.6 MPa at 7 days and 28 days respectively and maximum compressive strength was attained for BRC2 i.e., 23.1 MPa at 7 days and 32.2 MPa at 28 days. Whereas, the split tensile strength of control mix comes out to be 2.1 MPa and 2.85 MPa at 7 days and 28 days respectively and maximum split tensile strength was attained for BRC2 i.e. 2.13 MPa and 3.02 MPa at 7 days and 28 days respectively. Table 4. Laboratory Test Results for various concrete mixes. Mix Designation C.S. at 7 days C.S. at 28 days S.T.S. at 7 days S.T.S. at 28 days CM 21.4 30.6 2.1 2.85 ARC1 20.6 28.9 1.85 2.73 ARC2 21.1 29.3 1.95 2.82 ARC3 20.2 28.2 2.05 2.85 BRC1 22.9 31.5 2.00 2.81 BRC2 23.1 32.2 2.13 3.02 BRC3 22.2 31.2 1.98 2.79 CRC1 20.5 27.6 1.89 2.75 CRC2 19.9 27 1.82 2.66 CRC3 18.7 26.2 1.73 2.51 Figure 1. Effect of Replacement on Compressive Strength. 21.4 20.6 21.1 20.2 22.9 23.1 22.2 20.5 19.9 18.7 30.6 28.9 29.3 28.2 31.5 32.2 31.2 27.6 27 26.2 0 5 10 15 20 25 30 35 CM ARC1 ARC2 ARC3 BRC1 BRC2 BRC3 CRC1 CRC2 CRC3 Compreesive Strength, MPa Mix Designation Compressive Strength At 7 Days At 28 days
4.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 04 | Apr 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 2855 Figure 2. Effect of Replacement on Split Tensile Strength. Now to understand the behavior of these replacement materials in concrete, a comparison was made between some of the previous research studies and the present study. Table 5 shows the performance effect of replacement materials SF, BA and RCA while replacing cement and aggregates on mechanical properties of concrete. Table 5. Effect on Mechanical Properties while using SF, BA and RCA. Material Concr ete Grade Replacement Level (%) Mechanica l Property Optimum Dose Effect (max % inc. or dec.) RF BA M25 5, 10, 15, 20, 25, 30 CS, STS Up to 20% Max CS inc.:15% Max STS inc.: 10% [1] BA & RCA M45 BA: 20, 35, 50 RCA: 100 CS 20% with minimum decrease Max dec.: 21% at 50% BA [3] BA M65 10, 20, 30 CS 10% Max CS inc.: 5% [2] SF, FA M65 SF: 5, 10 FA: 10 CS, STS 5% Max CS dec.: 14% at 10% Max STS dec.: 23% at 10% [13] RCA F-RCA: 15, 30, 70, 100 C-RCA: 15, 30, 70, 100 CS Upto 30% Max inc.: 2.5% [14] BA, RCA M60 BA: 20, 35, 50 RCA: 100 CS 20% with minimum decrease Max dec.: 18% at 50% BA [16] BA, MS M40 BA: 5, 10, 15, 20 MS: 10 CS, FS 10% Max CS inc.:7.5% Max FS inc.: 8% [19] SF, BA, RCA M25 SF: 5, 10, 15 BA: 5, 10, 15 RCA: 15, 30, 45 CS, STS SF: 10 BA: 10 RCA: 30 Max CS inc.:6% Max FS inc.: 6% Pres ent Stud y s Note: BA= Bagasse Ash, RCA= Recycled concrete aggregate, SF= Silica Fume, MS= Micro Silica, GGBS: Ground Granulated Blast Furnace Slag, CS= Compressive Strength, STS= Split Tensile Strength, FS= Flexural Strength. 2.1 1.85 1.95 2.05 2 2.13 1.98 1.89 1.82 1.73 2.85 2.73 2.82 2.85 2.81 3.02 2.79 2.75 2.66 2.51 0 0.5 1 1.5 2 2.5 3 3.5 CM ARC1 ARC2 ARC3 BRC1 BRC2 BRC3 CRC1 CRC2 CRC3 Split Tensile Strength, MPa Mix Designation Split Tensile Strength At 7 days at 28 Days
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 04 | Apr 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 2856 5. CONCLUSION This paper emphasis on utilization of waste and end product of different industries to replace the cement and natural aggregates. After scrutinizing and comparing all the previous researches and current experimental work, the final conclusion was drawn. It is concluded that the optimum replacing percentage of cement by BA and SF is less than 20% whereas, the optimum replacing percentage of natural aggregates by RCA is less than 30% through which maximum strength results were obtained. REFERENCES [1] K. Ganesan, K. Rajagopal, K. Thangavel, “Evaluation of bagasse ash as supplementary cementitious material”, Cement & Concrete Composites 29, (2007), pp. 515–524. [2] Sumrerng Rukzon, Prinya Chindaprasirt, “Utilization of bagasse ash in high-strength concrete”, Materials and Design 34, (2012), pp. 45–50. [3] Rattapon Somna , Chai Jaturapitakkul, Pokpong Rattanachu, Wichian Chalee, “Effect of ground bagasse ash on mechanical and durability properties of recycled aggregate concrete”, Materials and Design 36, (2012), pp. 597– 603. [4] Alsanusi S., “Influence of silica fume on the properties of self-compacting concrete”, World academy of Science, Engineering and Technology, Vol. 7, (2013), pp. 399-403. [5] Butler L., West J.S., Tighe S.L., “Effect of recycled concrete coarse aggregate from multiple sources on the hardened properties of concrete with equivalent compressive strength.” Construction and Building Materials Vol. 47, (2013), pp. 1292-1301. [6] Folino Paula, XargayHernán, “Recycled aggregate concrete – Mechanical behavior under uniaxial and triaxial compression”, Construction and Building Materials, (2014), pp. 21-31. [7] Duan Z.H., Poon C.S., “Properties of recycled aggregate concrete made with recycled aggregates with different amounts of old adhered mortars.” Materials and Design Vol. 58, (2014), pp. 19-29. [8] Rowland Otoko George, “Use of Bagasse Ash as Partial Replacement of Cement in Concrete”, International Journal Of Innovative Research & Development, (2014), pp. 285-289. [9] Dilbas H., Simsek M., Cakir O., “An investigation on mechanical and physical properties of recycled aggregate concrete (RAC) with and without silica fume.” Construction and Building Materials Vol. 6, (2014), pp. 50-59. [10] Andreu G., Miren E., “Experimental analysis of properties of high performance recycled aggregate concrete.” Construction and Building Materials Vol. 52, (2014), pp. 227-235. [11] Muller A, Scrivener K.L., Skibsted J., Gajewicz A.M. and McDonald P.J., “Influence of silica fume on the microstructure of cement pastes: New insights from H-NMR relaxometry”, Cement and Concrete Research, (2015), pp. 116-125. [12] Singh Lakhbir, Kumar Arjun, Singh Anil, “Study Of Partial Replacement Of Cement By Silica Fume”, International Journal of Advanced Research (2016), Volume 4, Issue 7, (2016), pp. 104-120. [13] D. Pedro, J. de Brito, L. Evangelista, “Evaluation of high-performance concrete with recycled aggregates: Use of densified silica fume as cement replacement”, Construction and Building Materials 147, (2017), pp. 803–814. [14] Zine-el-abidine Tahar, Tien-Tung Ngo, El Hadj Kadri, Adrien Bouvet, Farid Debieb, Salima Aggoun, “Effect of cement and admixture on the utilization of recycled aggregates in concrete”, Construction and Building Materials, 149 (2017) pp. 91–102. [15] MangiSajjad Ali, Jamaluddin N, “Utilization of sugarcane bagasse ash in concrete as partial replacement of cement” Materials Science and Engineering, (2017), pp. 1-8.
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 04 | Apr 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 2857 [16] P. Rattanachu, I. Karntong, W. Tangchirapat, C. Jaturapitakkul, P. Chindaprasirt, “Influence of bagasse ash and recycled concrete aggregate on hardened properties of high-strength concrete”, Materiales de Construcción Vol. 68, Issue 330, (2018). [17] Amin Muhammad Nasir, Ashraf Muhammad and Kumar Rabinder, “Role of Sugarcane Bagasse Ash in Developing Sustainable Engineered Cementitious Composites”, Frontiers in materials, Volume 7, (2020), pp. 1-12. [18] S. Loganayagan, N. Chandra Mohan, S. Dhivyabharathi, “Sugarcane bagasse ash as alternate supplementary cementitious material in concrete”, Materials Today: Proceedings-ELSEVIER, (2019). [19] Mohammed Ikramullah Khan, Mohd Abbas Abdy Sayyed, Mohammed Meer Assad Ali, “Examination of cement concrete containing micro silica and sugarcane bagasse ash subjected to sulphate and chloride attack”, Materials today, (2020) pp. 1–5. [20] Javed Ahmad Bhat, “Effect of strength of parent concrete on the mechanical properties of recycled aggregate concrete”, Materials Today: Proceedings-ELSEVIER, (2021).
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