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Chris data crunch
- 1. IBM Global Business Services and IBM Software Group
The Data Crunch Report
The impact of bad data on the Retail and
Consumer Products Industry
ECR Asia-Pacific Conference
Kuala Lumpur, October 2010
Chris Cave Jones. IBM
© Copyright IBM Corporation 2009
IBM Global Business Services and IBM Software Group
Background to UK data crunch study
CIES Top of Mind
• No surprise, it’s the
economy &
consumer demand
that is #1
• Food Safety is still
very high priority
• Drive for Efficiency
and data quality
continues to
underpin all TOM
issues
600 decision makers in food and consumer goods across 54 countries
Page 2 © Copyright IBM Corporation 2009
IBM Confidential
- 2. IBM Global Business Services and IBM Software Group
Background
The evolving value chain of 2016
Page 3 © Copyright IBM Corporation 2009
IBM Global Business Services and IBM Software Group
Background
The UK retail industry is behind the curve in addressing poor supply chain data
But “stars are aligning” - now is the time for the UK industry to address this issue
In tough economic Increasing demand for Increasing regulation
conditions the industry data from consumers – around food and product
needs to maximise nutrition, safety, lifestyle, safety and impact on the
efficiency environment, ethical environment
DATA CRUNCH PROJECT OBJECTIVES:
1. Understand the impact of inconsistent data on the UK supply chain (now and future)
2. Identify opportunities to increase efficiency and reduce costs
3. Collaborate with the stakeholders to agree and develop an industry action plan and solution
Page 4 © Copyright IBM Corporation 2009
IBM Confidential
- 3. IBM Global Business Services and IBM Software Group
IBM’s Involvement
Following a tendering process, IBM were selected as GS1 UK’s partners for both software
and consulting services.
“This is the first time that such an exercise has been carried out on this scale. We are delighted to
work with IBM to analyse the data records we are being provided with. The combination of their
leading data analysis software and their unrivalled industry experience made the choice of IBM an
easy one,” commented Malcolm Bowden, Business Development Director, GS1UK.
Page 5 © Copyright IBM Corporation 2009
IBM Global Business Services and IBM Software Group
IBM’s Involvement
Why IBM?
Requirements: IBM’s Capabilities:
1. Analytics tools: 1. Business Analytics & Optimisation:
Analytics functionality Advanced analytics software
Scalable Over 1 million records!
Adaptable Intuitive
Flexible Structured
2. Industry Knowledge 2. GBS Consulting Services:
Retail experience Worked with all major players
Supply Chain expertise Leaders in SCM
Real world insights Industry experienced
Page 6 © Copyright IBM Corporation 2009
IBM Confidential
- 4. IBM Global Business Services and IBM Software Group
IBM’s Involvement
What we did
Obtained data files from retail partners
Step 1 Step 1
Reviewed each file for completeness using
Step 2 IBM Information Analyser software
Step 2
Matching of consumer unit and traded unit data between
Step 3 retailer files Step 3
Step 4 Requested supplier data Step 4
Reviewed supplier files for completeness using IBM
Step 5 Step 5
Information Analyser software
Matching of consumer unit and traded unit data
Step 6 between suppliers and retailers Step 6
Page 7 © Copyright IBM Corporation 2009
IBM Global Business Services and IBM Software Group
Report Findings
UK grocery sector identifies opportunity to
better serve 21st century consumers
GS1 UK report highlights golden opportunity
to enhance consumer experience through
improved product information
Industry data standards to help manage the
demand for 4 fold increase in retail product
information
Opportunity to realise savings of £1 billion
over the next five years
Page 8 © Copyright IBM Corporation 2009
IBM Confidential
- 5. IBM Global Business Services and IBM Software Group
Report Findings
Results 80% - average level of
retailer and supplier product
data inconsistency
Page 9 © Copyright IBM Corporation 2009
IBM Global Business Services and IBM Software Group
Report Findings
Over time, retailers have found ways of minimising, avoiding and managing these issues…
Ch
an eck
PRODUCT FLOW
d data
Ti-Hi m Twrong or missing, Case weights inaccurate,
i-H
a receiving
causing in i o problems resulting in cage and trailer
sy tai consolidation
at RDCs andn n r Case dimensions wrong, fill problems
ste o ece
points causing cage and pallet fill
n
m loc ipt problems & inefficiencies
al
Product descriptions
differences, causing pricing
and replenishment
Incorrect product life data
RETAILER RDC confusion in stores
generates RDC rejections CONSOLIDATION STORE
FACTORY WAREHOUSE and waste
Product coding and different
hierarchies across retailers, G et sa
making data analysis m le
challenging m eas pIncorrect errors in space
s fr o item dimensions
m
Bar code errors causing “no
u causing
m ain re pro du supp liers scans” and impacting
sy D e tain in planning a
c ts systems , customer service
lo ga in
m stefilevinconsistencies
Price m elo s ys te ca l s pace ,
atc s p
resulting in high invoice RETAILER m
SUPPLIER hin to w
matching m or k
g workload HEAD OFFICE
HEAD OFFICE
Invoice matching errors po as e ake flow
resulting in late payment of
ss ffi inv
ibl cie oi
invoices e n t ce
as
DATA/INFORMATION FLOW
97.3%
ECR On-Shelf
Availability Survey
Aug 09
…it may not be efficient, but it isn’t really broken, so why fix it?
Page 10 © Copyright IBM Corporation 2009
IBM Confidential
- 6. IBM Global Business Services and IBM Software Group
Report Findings
So what for Industry?
Retailers not using supplier data
Re-measuring within merchandising and depots
Duplication of effort
Suppliers sending sample products to different retailers
Suppliers’ effort to complete numerous different New Line Forms
Trading teams completing New Line Forms when data is fixed later in the
process
• Significant opportunities to better serve 21st century customer by
managing the 4 fold increase in retail product information
• Opportunity to realise huge savings over the next five years
Page 11 © Copyright IBM Corporation 2009
IBM Global Business Services and IBM Software Group
Report Findings
Growing Data Requirements
GLOBAL LOCAL
SUPPLY CATALOGUE
SOURCING CALL CENTRE
MULTI-
CHANNEL
PRODUCT FLOW WEB
CONSUMER
DATA
RETAILER RDC
FACTORY CONSOLIDATION STORE
WAREHOUSE
RETAILER MOBILE
SUPPLIER NUTRITIONAL
HEAD OFFICE
HEAD OFFICE INFO
DATA/INFORMATION FLOW
CARBON DATA
PACKAGING
COMPLIANCE INFORMATION
TRACEABILITY
Page 12 © Copyright IBM Corporation 2009
IBM Confidential
- 7. IBM Global Business Services and IBM Software Group
Report Findings
The future data needs
250
400%
40% of increase in
data
shoppers
required to
have specific be held by
dietary needs retailers
& need more
product info
66
Coke Retailing
Research Council
Page 13 © Copyright IBM Corporation 2009
IBM Global Business Services and IBM Software Group
GS1 India – IBM Data crunch study
Retailers Manufacturers
Spensers Hindustan Unilever
Reliance Johnson & Johnson
Aditya Birla India Tobacco
Shoppers Stop Dabur
Page 14 © Copyright IBM Corporation 2009
IBM Confidential
- 8. IBM Global Business Services and IBM Software Group
Initial data quality observations
Retailer 1 Retailer 2 Retailer 3 Retailer 4
Initial Observations
Available EAN codes for Analysis 1014 3265 1735 1313
Under the same retailer item code there are many EAN codes 60% 18% 43% 0%
attached
One EAN number attached to multiple item codes 0.4% 0.0% 0.0% 0.7%
Missing/Incorrect EAN Codes 3% 0% 0% 1%
MRP Missing 9% 4% 0% 0%
Vendor, Supplier product code missing 65% 100% 100% 100%
Shelf life blank or zero 51% 18% 24% 31%
Case configuration/ eaches in a case missing 5% 1% 0% 0%
Each L,W,H dimensions missing/incorrect 38% 1% 100% 100%
Each weight missing 9% 5% 99% 100%
case L,W,H dimensions missing 29% 100% 100% 100%
case Weight Missing 29% 100% 100% 100%
70% - 100% 40% - 70% Under 40%
Page 15 © Copyright IBM Corporation 2009
IBM Global Business Services and IBM Software Group
Consumer Unit match across retailers
E x a c t M a tch
A ttribu te A tt ri b u te s A ttr ib u t es A tt r ib u te s
m a tc h e d m a tc h e d m a tc h ed
ac ro s s a ll 4 re ta ile r s a cro s s a n y 3 ret a ile r s ac ro s s a n y 2 re t a ile r s
E a c h es Pe r C a se
1% 22 % 66%
S h e lf L if e
7% 29 % 65%
MRP
4 2% 82 % 91%
• Th e sh e l f l i fe d a ta is c r it ic a l f o r e n su r in g pr o d u c t fre s h n e ss , D is c re pa n c y
Un de r 40 % M a tc h h e r e c a n h a v e fi n a n c i a l im p a c t a s w e l l sa fe t y c o n c e r n s
• C a s e c o n fi g ur a ti o n d a t a if in c o r re c t c a n a l so re s u l t in f in a n c i a l i m p a c t
4 0% - 70 % M a tc h i f u s e d i n c a l c u l a t in g th e u n it s re c e iv e d /i nv o i c e d
70 % - 100 % M a tc h • M R P is t he o n l y p a r a m e t e r w h i c h is a t a r e as o n a b le l e v e l (D isc rep an c y
a ttrib ut ab le t o hu m a n e rror and a ll s ys te m s no t u p da te d )
Page 16 © Copyright IBM Corporation 2009
IBM Confidential
- 9. IBM Global Business Services and IBM Software Group
Consumer unit attribute match across 2 retailers
A t trib u te E x ac t M a tc h To ler a n c e 10 % +/-
A ttr ib utes A ttri bu te s
m atch ed m a tc h ed
ac ro ss an y 2 re tailers a cr oss an y 2 r eta ile rs
E ac h L en gt h
1% 2 3%
E ac h W idth
2% 1 3%
E ac h H ei gh t
7% 4 9%
Ea ch D im e ns ion Su m
3% 6 1%
E ac h V o lum e
1% 2 2%
Eac h N e t W eig ht
51 % 5 5%
U n d e r 4 0 % M a tc h • B e sid e s n e t w e ig h t t he d im e n sio n d at a i s in re d. T h e d im e nsio ns di d n o t m a tc h
be tw e e n R e ta ile rs
4 0 % - 7 0 % M a tc h
•E ve n a fte r a pp lyi n g a to l e ra nc e o f + /- 10 % n o ne o f the p ar am e te r s w e r e in
70 % - 10 0 % M atch g re e n
Page 17 © Copyright IBM Corporation 2009
IBM Global Business Services and IBM Software Group
Consumer Unite Attribute match with 4 retailers by supplier
Attribute Sup plier 1 Sup plier 2 Supplier 3 Supplier 4
Eaches Per Case 3% 3% 0% 0%
Shelf Life 0% 0% 8% 0%
M RP 42% 23% 62% 33%
• Th er e is significan t discrepan cy between Retailer and Supplier data.
Und er 40% M atch • Ideally there shou ld not have been an y discrepan cy if the data from Suppliers
was u sed by Retailers with out any manu al intervention .
40% - 70% M atch
• Th is clearly shows th at Ret ailers are main taining th eir own version of data w hich
70% - 100% M atch is further impacted by manu al errors
Page 18 © Copyright IBM Corporation 2009
IBM Confidential
- 10. IBM Global Business Services and IBM Software Group
Consumer unit attribute match across 2 retailers by supplier
S upp lier 1 Su pplier 2 Sup plier 3 Supplier 4
EXAC T MATCH
Each Net Weigh t 32% 67% 24% 0%
E ach Length 0% 0% 0% 0%
Each W idth 0% 0% 0% 4%
Each Height 0% 0% 0% 0%
Each Vo lu me 0% 0% 0% 0%
Supplier 1 Su pplier 2 Sup plier 3 Supplier 4
W IT H 10% T olerance
Each Net Weight 45% 70% 43% 19%
Each Length 29% 0% 22% 38%
Each Width 10% 0% 24% 42%
Each Height 48% 0% 18% 48%
Each Volu me 12% 0% 8% 23%
Page 19 © Copyright IBM Corporation 2009
IBM Global Business Services and IBM Software Group
GS1 AUSTRALIA – IBM Organisations Involved - Grocery
Page 20 © Copyright IBM Corporation 2009
IBM Confidential
- 11. IBM Global Business Services and IBM Software Group
GS1 AUSTRALIA – IBM Organisations Involved - Hardware
Page 21 © Copyright IBM Corporation 2009
IBM Global Business Services and IBM Software Group
Process followed
What is being done
✓ Step 1 Obtained data files from retail partners
Step 1
✓
Reviewed each file for completeness using
Step 2 IBM Software Tools
Step 2
✓
Matching of consumer unit and traded unit data between
Step 3 retailer files Step 3
✓ Step 4 Requested supplier data
Step 4
✓
Reviewed supplier files for completeness using IBM
Step 5 software tools
Step 5
Matching of consumer unit and traded unit data
Step 6 between suppliers and retailers Step 6
Page 22 © Copyright IBM Corporation 2009
IBM Confidential
- 12. IBM Global Business Services and IBM Software Group
Current Status
Australian Grocery retailer data analysed for
consistency & alignment with Supplier data
Australian Hardware retailer data analysed for
consistency & alignment with Supplier data
2.5 months of data review, clarification, and re-
submission in a number of circumstances.
Propose to lock data down for final report run by
October 8.
Commence data analysis after October 11.
Page 23 © Copyright IBM Corporation 2009
IBM Global Business Services and IBM Software Group
What does this mean for companies?
RETAILERS: MANUFACTURERS:
Tackling data issues cannot wait What are the Retailer Agendas?
What does it mean? Do I become a Leader or Laggard?
Solution options
Internal IT impacts What does it mean?
Process impacts Solution options
Internal IT impacts
Where do I start? Process impacts
Drive competitive advantage? Where do I start?
Page 24 © Copyright IBM Corporation 2009
IBM Confidential
- 13. IBM Global Business Services and IBM Software Group
What does this mean for companies?
GS1 STANDARDS
GS1’s Solution
Understand data
200+ Item standard attributes
Global Product Classification
Data Quality Framework
UK New Lines Form
Adopted so far by ASDA and JS
My PIM GDSN
Create, Cleanse and Exchange Data
Manage Data Facilitated
Allowing all GS1 UK supplier
for Industry
members to manage their master
data centrally as part of a by GS1 Enter once - publish to many
using a global standard network of
membership service interoperable data pools
Ensure all data is cleansed to GS1 One version of ‘the truth’ globally
standards held and accessible by all
Page 25 © Copyright IBM Corporation 2009
IBM Global Business Services and IBM Software Group
How can IBM help?
Consulting: Software:
Thought Leadership Discuss the Information Agenda
Solution Design Infosphere:
Data Stage
Process Change Information Analyser
Systems Implementation MDM Server for PIM
Application Integration Traceability
Page 26 © Copyright IBM Corporation 2009
IBM Confidential
- 14. IBM Global Business Services and IBM Software Group
Contacts
GBS
Chris Cave Jones
Growth Markets Software Lead for Consumer Products and Retail
Chris.cave.jones@sg.ibm.com
Tel: +65 9369 2114
Page 27 © Copyright IBM Corporation 2009
IBM Global Business Services and IBM Software Group
Thank You
© Copyright IBM Corporation 2009
IBM Confidential