Development of Grocery Shopping and the Retail Trade in Asia


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Development of Grocery Shopping and the Retail Trade in Asia

  1. 1. Case Study Manage Transportation using RFID by: Mr. Guenther Nadolny Managing Director Vinythai Public Company Limited October 8, 2010
  2. 2. Welcome to VINYTHAI Plant -
  3. 3. Vinythai Profile Production (ktpa) S-PVC : 253 E-PVC : 27 Caustic Soda : 270 VCM : 400 Location : Thailand Office : Bangkok Plant : Map Ta Phut / Rayong Employees Bangkok : 32 Map Ta Phut : 340 Total : 372
  4. 4. Window Profiles Roofing Furnitures Automotive Toys Inflatables Swimming Pool Gutters Hose Wire & Cable Packaging Door Profiles Piping Recycling Industrial equipments Vinyl Siding Building Shoes Fencing Floor covering Decking Credit Cards Leather Goods Partition walls Blister pack Computer Cords & Ducts Electric Appliances Advertising Clothing Transport PVC in your life Source: Solvin Leather Bottles Wall Paper Curtain Shutters Medical Table Cloth
  5. 5. PVC – Serving Basic Needs Consumer Goods Automotive & Modern Technology Medical Applications Construction & Residence Clothing
  6. 6. Caustic Soda in Daily Life Water Treatment
  7. 7. Scope of Plant Activity <ul><li>Integrated and equilibrated complex chlor-alkali + Vinyls+ PVC </li></ul><ul><li>We are producing </li></ul><ul><ul><li>PVC suspension, </li></ul></ul><ul><ul><li>PVC paste resins, </li></ul></ul><ul><ul><li>VC Monomer, </li></ul></ul><ul><ul><li>Caustic Soda 32% and 50% </li></ul></ul><ul><li>Valuable Co-products </li></ul><ul><ul><li>Sodium hypochlorite 12.5% </li></ul></ul><ul><ul><li>Hydrogen </li></ul></ul><ul><ul><li>Ethylene Dichloride (EDC) </li></ul></ul><ul><ul><li>Hydrochloric acid 20% (for internal use only)… </li></ul></ul>
  8. 8. VCM Chlorine Caustic Soda 32% and 50% Conc. PVC Suspension PVC Paste Pimai Salt IEAT Salt Water Electricity GLOW Group Ethylene Crude Oil EDC-VCM Plant Chlor-Alkali Plant PVC Plant VNT Production Structure Fully Integrated Plant SIAMVIC PVC Caustic Soda .
  9. 9. Case Background <ul><li>Double size of production capacity in mid of 2006 </li></ul><ul><ul><li>Adding more gate and transporter parking area? </li></ul></ul><ul><ul><li>Using technology to manage transporter queue? </li></ul></ul><ul><li>Now more than triple size of production capacity comparing with 2005 </li></ul>
  10. 10. Objective & Strategy <ul><li>Better control of goods receiving and goods delivery </li></ul><ul><li>Computerize manage in and out vehicle </li></ul><ul><li>Reduce human steps and human error </li></ul><ul><li>Reduce overall time consuming in each steps </li></ul><ul><li>Provide faster and semi-automated operation via related electronic equipments </li></ul><ul><li>Preparation for expansion of production </li></ul>
  11. 11. WEB PORTAL WEB PORTAL BUSINESS FLOW OF SUPPLY CHAIN & LOGISTICS AUTOMATION • • Receive delivery order, plan truck and book time window • • VNT receive truck planning time • • Update delivery order send to VNT • • Schedule truck queuing for VNT • • Send update delivery order back to transporter • Truck entry plant follow queue management. • Sending truck follow queue management • Customer send order to sale • • Truck identification by RFID technology and automatic weight in/out PVC NaOH &SALT • Sale PVC • Sale NaOH 110 trucks/day NaOH 100 trucks/day • Bar Code system Salt 50 trucks/day technology • VNT create delivery order • Upload to transporter • Approved order • Delivery goods to customer • Receive updated truck queuing from VNT
  12. 12. Principal of the Process
  14. 14. RFID together with other device
  15. 15. RFID equipment RFID reader Antennas for wide angle detection Truck RFID tag embedded in ID card
  16. 16. RFID Technology on Truck on weight bridge Queue Management System Print Slip Calling Queue
  17. 17. Web application - Queue Management System
  18. 18. WHAT BENEFIT DO WE GET? SAVING OF INVESTMENT <ul><li>With the RFID device, developed Queue management program integrated with SAP system, we can avoid traffic jam, run out of parking space or adding new gate & weight bridges just to relief the inbound/outbound traffic. </li></ul>CUSTOMER SATISFACTION <ul><li>Our customer will directly benefit from precise arrival time of their order. </li></ul><ul><li>We and our partner - transporter and suppliers both gain from unproductive parking time during delivery process . </li></ul>PARTNER SHIP
  19. 19. PLANT LOADING CAPACITY <ul><li>Without RFID system = 170 truck/day </li></ul><ul><ul><li>by 600 ton raw material. </li></ul></ul><ul><ul><li>700 ton of liquid </li></ul></ul><ul><ul><ul><li>by lorry bulk 10wheels and semi-trailer. </li></ul></ul></ul><ul><ul><li>800 ton of resin </li></ul></ul><ul><ul><ul><li>by 10wheels,semi-Trailer, Tank car, Export container 20’ and 40’. </li></ul></ul></ul><ul><li>With RFID system = 260 truck/day </li></ul><ul><ul><li>by 1,300 ton raw material </li></ul></ul><ul><ul><li>1,400 ton of liquid </li></ul></ul><ul><ul><ul><li>by lorry bulk 10wheels and semi-trailer. </li></ul></ul></ul><ul><ul><li>1,050 ton of resin </li></ul></ul><ul><ul><ul><li>by 10wheels,semi-Trailer, Tank car, Export container 20’ and 40’. </li></ul></ul></ul>
  20. 20. Technical & Technology remark <ul><li>Need skill personal for engineering and application development. - Hardware installation and testing. - Interface between hardware and application. - Performance tuning. </li></ul><ul><li>As RFID technology is only a kind of device/equipment, business process and contingency-handling design still play the major role of applying this technology. </li></ul>
  21. 21. Thank You VINY THAI PROJECT TEAM