Ek Pahla Kadam (Company Name)Ek Pahla Kadam (Company Name)
(Team Name)
1
Ek Pahla Kadam (Company Name)Ek Pahla Kadam (Company Name)
(Team Name)
2
• Overview of Company / Institution
• Its Spread across Country / City
COMPANY PROFILE
Ek Pahla Kadam (Company Name)Ek Pahla Kadam (Company Name)
(Team Name)COMPANY PROFILE
3
• Products / Clients Information
• Significant Achievements / Certifications
Ek Pahla Kadam (Company Name)Ek Pahla Kadam (Company Name)
(Team Name)OUR PROCESS
4
• Details About your Process / Function / Department
• Your Functions Key Role & Objectives
Ek Pahla Kadam (Company Name)Ek Pahla Kadam (Company Name)
(Team Name)ABOUT THE TEAM
5
• No. of QC Projects Completed - 05
• No of Problems Resolved - 14
• No. of Kaizens Completed - 15
Team Details :
Komal Chautala
Member
Gunjan Lakhani
Member
Vidya Sharma
Leader
Nethra Reddy
Member
Shahrukh Khan
Facilitator
Ek Pahla Kadam (Company Name)Ek Pahla Kadam (Company Name)
(Team Name)TEAM ACHIEVEMENTS
6
Achievements of QC Teams
• Participations
• Awards
• With Picture
Ek Pahla Kadam (Company Name)Ek Pahla Kadam (Company Name)
(Team Name)
7
Step 1 - Identification of Work Related Problem
Step 2 - Selection of Problem
Step 3 - Defining the Problem
Step 4 - Analyse the problem
Step 5 - Identification of Causes
Step 6 - Finding the Root Causes
Step 7 - Data Analysis (Prioritisation)
Step 8 - Developing Solution
Step 9 - Foreseeing the Probable Resistance
Step 10 - Trial Implementation & Checking Performance
Step 11 - Regular implementation
Step 12 - Follow-up and Review
Ek Pahla Kadam (Company Name)Ek Pahla Kadam (Company Name)
(Team Name)
Sr. No. Problem Statement
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Step 1 - Identification of Work Related Problem
8
Note: Do not propose
solution or state cause in problem statement.
List Minimum 50 unresolved Problems
Ek Pahla Kadam (Company Name)Ek Pahla Kadam (Company Name)
(Team Name)Step 1 - Identification of Work Related Problem
9
Sr. No. Problem Statement
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
Note: Do not propose
solution or state cause in problem statement.
List Minimum 50 unresolved Problems
Ek Pahla Kadam (Company Name)Ek Pahla Kadam (Company Name)
(Team Name)
10
Step 1 - Identification of Work Related Problem
Step 2 - Selection of Problem
Step 3 - Defining the Problem
Step 4 - Analyse the problem
Step 5 - Identification of Causes
Step 6 - Finding the Root Causes
Step 7 - Data Analysis (Prioritisation)
Step 8 - Developing Solution
Step 9 - Foreseeing the Probable Resistance
Step 10 - Trial Implementation & Checking Performance
Step 11 - Regular implementation
Step 12 - Follow-up and Review
Ek Pahla Kadam (Company Name)Ek Pahla Kadam (Company Name)
(Team Name)
11
Step 2 - Selection of Problem
ABC Classification
Minimum use of other department and use of simple tools / techniques
in solving them
A Category Problem
Involvement of other department as well as more use of simple tools /
techniques in solving them
B Category Problem
Management sanction and support may be needed in implementation
of solution
C Category Problem
ABC Classification Data
Table of listed Problems
Problem Identified Resolved Unresolved
A Type 52 7 45
B Type 22 3 19
C Type 8 0 8
Total 82 10 72
A Type,
45
B Type, 19
C Type,
8
Ek Pahla Kadam (Company Name)Ek Pahla Kadam (Company Name)
(Team Name)
12
Sr. No. Problem Statement Category
1 A
2 A
3 A
4 A
5 A
6 B
7 B
8 A
9 A
10 C
11 B
12 A
13 B
14 C
15 A
16 A
17 A
18 B
19 B
20 C
Step 2 - Selection of Problem
Ek Pahla Kadam (Company Name)Ek Pahla Kadam (Company Name)
(Team Name)
13
David Ram Lal Raheem Karthik Sukh
L DL M M M
1 Student desk are dirty A 3 2 3 2 10 5
2
School Bus seats are not
comfortable
C - 4 4 2 3 13 2
3
Finding a book in library is
difficult
B - 5 3 4 3 15 1
4
9th C class student makes
more noise
A - 3 4 2 2 11 4
5
Washroom taps are not
closed often after use
A - 2 1 23 1 7 6
6
Classroom s are hot in and
uncomfortable in Summer
C - 3 2 3 4 12 3
ProblemS. No. RankTotal
Rating on scale of 1 to 5, where 5 is most important and 1 is least important
Category
S. No. Problem Category Leader Dy. L. M-1 M-2 M-3 Total Rank
1 Problem 1 A - 4 4 3 4 15 2
2 Problem 2 A - 3 5 5 5 18 1
3 Problem 3 B - 4 3 3 12 5
4 Problem 4 C - 3 4 3 3 13 4
5 Problem 5 A - 3 3 4 4 14 3
Rate on the scale of 1 ~ 5, where 5 is most and 1 is least suitable / important / feasible
Direct Rating & Ranking Method by QC Team
SAMPLE
Step 2 - Selection of Problem
Select problem equal to number of Member for Rating & Ranking, one by each person
Ek Pahla Kadam (Company Name)Ek Pahla Kadam (Company Name)
(Team Name)
MILESTONE CHART
Step 2 - Selection of Problem
14
Plant : ABC Power Limited, New Delhi Process : Human Resource Team : LAKSHYA Quality Circle
W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4
Prepared By : Arman Approved By : Vikas Date of Preparation : 07 Oct, 2018 - Plan - Actual
Project : Workmen absenteeism reduction in C-Shift in Power Generation Plant
11 Regular implementation John
Plan
Actual
12 Follow-up and Review Smita
Plan
Actual
9 Foreseeing the Probable Resistance John
Plan
Actual
10 Trial Implementation & Checking Performance Arman
Plan
Actual
7 Data Analysis (Prioritisation) Trisha
Plan
Actual
8 Developing Solution Arman
Plan
Actual
5 Identification of Causes Arman
Plan
Actual
6 Finding the Root Causes Arman
Plan
Actual
3 Defining the Problem John
Plan
Actual
4 Analyse the problem Trisha
Plan
Actual
Arman
-
Actual
2 Selection of Problem Smita
-
Actual
Absenteeism % 17 5
1 Identification of Work Related Problem
From To
Oct-18 Jan-19
ToFrom Dy. Leader Member Facilitator
Arman Smita John, Trisha Vikas
Nov-18 Dec-18 Jan-19
Target Period Team
Measurement Item UOM Leader
S.
No.
Step Description Resp.
Plan
Actual
Oct-18
Ek Pahla Kadam (Company Name)Ek Pahla Kadam (Company Name)
(Team Name)
15
Step 1 - Identification of Work Related Problem
Step 2 - Selection of Problem
Step 3 - Defining the Problem
Step 4 - Analyse the problem
Step 5 - Identification of Causes
Step 6 - Finding the Root Causes
Step 7 - Data Analysis (Prioritisation)
Step 8 - Developing Solution
Step 9 - Foreseeing the Probable Resistance
Step 10 - Trial Implementation & Checking Performance
Step 11 - Regular implementation
Step 12 - Follow-up and Review
Ek Pahla Kadam (Company Name)Ek Pahla Kadam (Company Name)
(Team Name)
BACKGROUND
Step 3 - Defining the Problem
16
Define Process with Pictorial or High Level or Detailed Flow Diagram
And
Highlight Problem Area
Problem Area
Customer was not
Happy with the
Designs
SAMPLE
Ek Pahla Kadam (Company Name)Ek Pahla Kadam (Company Name)
(Team Name)
CURRENT SITUATION
Step 3 - Defining the Problem
17
• State background
• Impact of Problems
• Losses / Adverse Effects
• Difficulties
Ek Pahla Kadam (Company Name)Ek Pahla Kadam (Company Name)
(Team Name)
THEME, GOAL & OBJECTIVES
Step 3 - Defining the Problem
Workmen absenteeism reduction in C-Shift in Power Generation Plant from 17 to 5 %.
18
Note : Show Before after data for all the Graphs in Step-10, 11 & 12, where ever applicable
You may also share about Secondary Goals or Objective
Tangible & Intangible Benefits expected or targeted
Show Data / Graph for other Objectives
17
5
0
5
10
15
20
From To
Absent%
C Shift Absent %
Ek Pahla Kadam (Company Name)Ek Pahla Kadam (Company Name)
(Team Name)
19
Step 1 - Identification of Work Related Problem
Step 2 - Selection of Problem
Step 10 - Trial Implementation & Checking Performance
Step 11 - Regular implementation
Step 12 - Follow-up and Review
Step 4 - Analyse the problem
Step 5 - Identification of Causes
Step 6 - Finding the Root Causes
Step 7 - Data Analysis (Prioritisation)
Step 8 - Developing Solution
Step 9 - Foreseeing the Probable Resistance
Step 3 - Defining the Problem
Ek Pahla Kadam (Company Name)Ek Pahla Kadam (Company Name)
(Team Name)
Sr. No. Impact ( What ) Where When Who
(Affected / Involved )
How Much
1
2
3
4
Note:
• Support the data with graphs, wherever possible.
• Some of the W & H may not be applicable for your case then do not show that
unnecessarily
• You may also share this information step by step in place of such table – be creative
20
Step 4 - Analyse the problem
IMPACT OF THE PROBLEM : 4W + 1 H
Ek Pahla Kadam (Company Name)Ek Pahla Kadam (Company Name)
(Team Name)
Support the data with graphs, wherever possible.
21
Step 4 - Analyse the problem
IMPACT OF THE PROBLEM : 4W + 1 H
Ek Pahla Kadam (Company Name)Ek Pahla Kadam (Company Name)
(Team Name)Step 4 - Analyse the problem
22
IMPACT OF THE PROBLEM : 4W + 1 H
Support the data with graphs, wherever possible.
Ek Pahla Kadam (Company Name)Ek Pahla Kadam (Company Name)
(Team Name)
23
Step 1 - Identification of Work Related Problem
Step 2 - Selection of Problem
Step 10 - Trial Implementation & Checking Performance
Step 11 - Regular implementation
Step 12 - Follow-up and Review
Step 4 - Analyse the problem
Step 5 - Identification of Causes
Step 6 - Finding the Root Causes
Step 7 - Data Analysis (Prioritisation)
Step 8 - Developing Solution
Step 9 - Foreseeing the Probable Resistance
Step 3 - Defining the Problem
Ek Pahla Kadam (Company Name)Ek Pahla Kadam (Company Name)
(Team Name)
Sr.
No.4
Category Cause Sub-Cause Sub-Sub Cause Sub-Sub-Sub Cause
1
Man
2
3
4
5
6
Machine7
8
9
Method10
11
IDENTIFICATION OF THE ALL POSSIBLE CAUSES
24
Step 5 - Identification of Causes
• In case of Service Industry use People, Place, Policy & Procedure ipo Man, Machine, Method & Material
• It is not necessary to use all the categories, use which ever is applicable.
• You may also use different categories - Cause Enumeration Type C& E Diagram
Ek Pahla Kadam (Company Name)Ek Pahla Kadam (Company Name)
(Team Name)
Sr. No. Category Cause Sub-Cause Sub-Sub Cause Sub-Sub-Sub Cause
12 Material
13
14
15
16 Measurement
17
18
19 Environment
20
21
25
Step 5 - Identification of Causes
IDENTIFICATION OF THE ALL POSSIBLE CAUSES
• In case of Service Industry use People, Place, Policy & Procedure ipo Man, Machine, Method & Material
• It is not necessary to use all the categories, use which ever is applicable.
• You may also use different categories - Cause Enumeration Type C& E Diagram
Ek Pahla Kadam (Company Name)Ek Pahla Kadam (Company Name)
(Team Name)
CAUSE & EFFECT DIAGRAM
Step 5 - Identification of Causes
CAUSE & EFFECT DIAGRAM Or Why-Why Analysis
26
SAMPLE
Try to make it by hand on A2 / A3 Sheet and paste Picture of same.
Highlight Most Probable Root Causes in the Cause & Effect Diagram
Ek Pahla Kadam (Company Name)Ek Pahla Kadam (Company Name)
(Team Name)
27
Step 1 - Identification of Work Related Problem
Step 2 - Selection of Problem
Step 10 - Trial Implementation & Checking Performance
Step 11 - Regular implementation
Step 12 - Follow-up and Review
Step 4 - Analyse the problem
Step 5 - Identification of Causes
Step 6 - Finding the Root Causes
Step 7 - Data Analysis (Prioritisation)
Step 8 - Developing Solution
Step 9 - Foreseeing the Probable Resistance
Step 3 - Defining the Problem
Ek Pahla Kadam (Company Name)Ek Pahla Kadam (Company Name)
(Team Name)
Sr.
No.
Main Category Most Probable Cause Validation Method
Outcome
Valid/Invalid
1
2
3
4
5
6
7
8
9
FINDING ROOT CAUSES
Based on the above analysis, highlight the ROOT CAUSE (causes which were found VALID)
Step 6 - Finding the Root Causes
28
Ek Pahla Kadam (Company Name)Ek Pahla Kadam (Company Name)
(Team Name)
29
Step 1 - Identification of Work Related Problem
Step 2 - Selection of Problem
Step 10 - Trial Implementation & Checking Performance
Step 11 - Regular implementation
Step 12 - Follow-up and Review
Step 4 - Analyse the problem
Step 5 - Identification of Causes
Step 6 - Finding the Root Causes
Step 7 - Data Analysis (Prioritisation)
Step 8 - Developing Solution
Step 9 - Foreseeing the Probable Resistance
Step 3 - Defining the Problem
Ek Pahla Kadam (Company Name)Ek Pahla Kadam (Company Name)
(Team Name)
30
Step 7 - Data Analysis (Prioritisation)
Analyse the root causes and understand their magnitude
- Collect data on impact of root causes in problem
- Quantify contribution of each root cause
- Make Pareto wherever applicable
PRIORITISATION of ROOT CAUSES
1 Root Cause 1 300 300 30% 30%
2 Root Cause 2 260 560 26% 56%
3 Root Cause 3 175 735 18% 74%
4 Root Cause 4 100 835 10% 84%
5 Root Cause 5 45 880 5% 88%
6 Root Cause 6 35 915 4% 92%
7 Root Cause 7 30 945 3% 95%
8 Root Cause 8 25 970 3% 97%
9 Root Cause 9 20 990 2% 99%
15 Others 10 1000 1% 100%
1000 100%TOTAL
Cause Wise Pareto
S. No. Root Cause (Validated Cause) Count % Contribution
Cumulative
Contribution
Cummulative
Count
Ek Pahla Kadam (Company Name)Ek Pahla Kadam (Company Name)
(Team Name)
300
260
175
100
45 35 30 25 20 10
30%
56%
74%
84%
88%
92%
95%
97% 99% 100%
0%
20%
40%
60%
80%
100%
0
200
400
600
800
1000
%Contribution
No.ofCount
Root Causes
Cause Wise Pareto
Period Jan-18 to Mar-18
31
Step 7 - Data Analysis (Prioritisation)
Prioritise and select root causes to take action
based on data and their impact Vital Few Root Causes
SAMPLE
Vital Few
PRIORITISATION of ROOT CAUSES
Ek Pahla Kadam (Company Name)Ek Pahla Kadam (Company Name)
(Team Name)
32
Step 1 - Identification of Work Related Problem
Step 2 - Selection of Problem
Step 10 - Trial Implementation & Checking Performance
Step 11 - Regular implementation
Step 12 - Follow-up and Review
Step 4 - Analyse the problem
Step 5 - Identification of Causes
Step 6 - Finding the Root Causes
Step 7 - Data Analysis (Prioritisation)
Step 8 - Developing Solution
Step 9 - Foreseeing the Probable Resistance
Step 3 - Defining the Problem
Ek Pahla Kadam (Company Name)Ek Pahla Kadam (Company Name)
(Team Name)
Sr.
No.
Prioritized Root Cause Solution
Accepted / Not
Accepted
Reason
1 Prioritised Root Cause 1
2
Prioritised Root Cause 2
DEVELOPING SOLUTION
33
Step 8 - Developing Solution
➢ Propose more than one solution for each Prioritised Root Cause
➢ Select solution based on merits, i.e. Cost, Ease in implementation, Time Required etc.
➢ You may select or have more than one solution for a Root Cause
Ek Pahla Kadam (Company Name)Ek Pahla Kadam (Company Name)
(Team Name)
Sr.
No.
Prioritized Root Cause Solution
Accepted / Not
Accepted
Reason
3 Prioritised Root Cause 3
4
Prioritised Root Cause 4
DEVELOPING SOLUTION
34
Step 8 - Developing Solution
➢ Propose more than one solution for each Prioritised Root Cause
➢ Select solution based on merits, i.e. Cost, Ease in implementation, Time Required etc.
➢ You may select or have more than one solution for a Root Cause
Ek Pahla Kadam (Company Name)Ek Pahla Kadam (Company Name)
(Team Name)
35
Step 1 - Identification of Work Related Problem
Step 2 - Selection of Problem
Step 10 - Trial Implementation & Checking Performance
Step 11 - Regular implementation
Step 12 - Follow-up and Review
Step 4 - Analyse the problem
Step 5 - Identification of Causes
Step 6 - Finding the Root Causes
Step 7 - Data Analysis (Prioritisation)
Step 8 - Developing Solution
Step 9 - Foreseeing the Probable Resistance
Step 3 - Defining the Problem
Ek Pahla Kadam (Company Name)Ek Pahla Kadam (Company Name)
(Team Name)
Sr. No. Solution Probable Resistance Measure
1 Solution – 1
2 Solution - 2
3 Solution - 3
4 Solution - 4
5 Solution - 5
FORESEEING PROBABLE RESISTANCE
Note: Identify at least 5 probable resistance.
Step 9 - Foreseeing the Probable Resistance
36
Ek Pahla Kadam (Company Name)Ek Pahla Kadam (Company Name)
(Team Name)
37
Step 10 - Trial Implementation & Checking Performance
Step 11 - Regular implementation
Step 12 - Follow-up and Review
Step 1 - Identification of Work Related Problem
Step 2 - Selection of Problem
Step 4 - Analyse the problem
Step 5 - Identification of Causes
Step 6 - Finding the Root Causes
Step 7 - Data Analysis (Prioritisation)
Step 8 - Developing Solution
Step 9 - Foreseeing the Probable Resistance
Step 3 - Defining the Problem
Ek Pahla Kadam (Company Name)Ek Pahla Kadam (Company Name)
(Team Name)
38
TRIAL IMPLEMENTATION PLAN
S.
No.
Activity Resp
Day / Date
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
1
Approval for trial
implementation
Arman
2
Material
Procurement
Smita
3
Solution -1
Implementation
Arman
4
Solution-2
Implementation
John
5
Solution -3
Implementation
Trisha
6
Solution – 4
Implementation
Smita
7 Training of People Smita
SAMPLE
Step 10 - Trial Implementation & Checking Performance
Ek Pahla Kadam (Company Name)Ek Pahla Kadam (Company Name)
(Team Name)
39
Root Cause : ……………… ……………… ……………… ……………… ……………… ……………… ……….
Before After
(Image (Image)
Text Text
Brief description about solution implementation / changes made / outcome ……..
Solution : ……………… ……………… ……………… ……………… ……………… ……………… ……….
Step 10 - Trial Implementation & Checking Performance
Ek Pahla Kadam (Company Name)Ek Pahla Kadam (Company Name)
(Team Name)
40
Root Cause : ……………… ……………… ……………… ……………… ……………… ……………… ……….
Before After
(Image (Image)
Text Text
Brief description about solution implementation / changes made / outcome ……..
Solution : ……………… ……………… ……………… ……………… ……………… ……………… ……….
Step 10 - Trial Implementation & Checking Performance
Ek Pahla Kadam (Company Name)Ek Pahla Kadam (Company Name)
(Team Name)
41
Root Cause : ……………… ……………… ……………… ……………… ……………… ……………… ……….
Before After
(Image (Image)
Text Text
Brief description about solution implementation / changes made / outcome ……..
Solution : ……………… ……………… ……………… ……………… ……………… ……………… ……….
Step 10 - Trial Implementation & Checking Performance
Ek Pahla Kadam (Company Name)Ek Pahla Kadam (Company Name)
(Team Name)
42
Root Cause : ……………… ……………… ……………… ……………… ……………… ……………… ……….
Before After
(Image (Image)
Text Text
Brief description about solution implementation / changes made / outcome ……..
Solution : ……………… ……………… ……………… ……………… ……………… ……………… ……….
Step 10 - Trial Implementation & Checking Performance
Ek Pahla Kadam (Company Name)Ek Pahla Kadam (Company Name)
(Team Name)
43
Root Cause : ……………… ……………… ……………… ……………… ……………… ……………… ……….
Before After
(Image (Image)
Text Text
Brief description about solution implementation / changes made / outcome ……..
Solution : ……………… ……………… ……………… ……………… ……………… ……………… ……….
Step 10 - Trial Implementation & Checking Performance
Ek Pahla Kadam (Company Name)Ek Pahla Kadam (Company Name)
(Team Name)
RESULTS
44
Performance Trend
Bar Chart / Graphs etc.
Step 10 - Trial Implementation & Checking Performance
Ek Pahla Kadam (Company Name)Ek Pahla Kadam (Company Name)
(Team Name)
45
Step 10 - Trial Implementation & Checking Performance
Step 11 - Regular implementation
Step 12 - Follow-up and Review
Step 1 - Identification of Work Related Problem
Step 2 - Selection of Problem
Step 4 - Analyse the problem
Step 5 - Identification of Causes
Step 6 - Finding the Root Causes
Step 7 - Data Analysis (Prioritisation)
Step 8 - Developing Solution
Step 9 - Foreseeing the Probable Resistance
Step 3 - Defining the Problem
Ek Pahla Kadam (Company Name)Ek Pahla Kadam (Company Name)
(Team Name)
46
Share regular implementation plan with responsibility and timeline
Brief Details about Regular Implementation
Step 11 - Regular implementation
Ek Pahla Kadam (Company Name)Ek Pahla Kadam (Company Name)
(Team Name)
Final RESULTS
RESULTS
47
Step 11 - Regular implementation
Show Before after data for all the Graphs shown in Step - 3
Ek Pahla Kadam (Company Name)Ek Pahla Kadam (Company Name)
(Team Name)
Final RESULTS
RESULTS
48
Step 11 - Regular implementation
Show Before & After Pareto for Pareto shown in STEP-7
Ek Pahla Kadam (Company Name)Ek Pahla Kadam (Company Name)
(Team Name)
TANGIBLE BENEFITS
49
Other Benefits …….
Step 11 - Regular implementation
INTANGIBLE BENEFITS
Cost Saving …….
Ek Pahla Kadam (Company Name)Ek Pahla Kadam (Company Name)
(Team Name)
50
Step 12 - Follow-up and Review
Step 10 - Trial Implementation & Checking Performance
Step 11 - Regular implementation
Step 1 - Identification of Work Related Problem
Step 2 - Selection of Problem
Step 4 - Analyse the problem
Step 5 - Identification of Causes
Step 6 - Finding the Root Causes
Step 7 - Data Analysis (Prioritisation)
Step 8 - Developing Solution
Step 9 - Foreseeing the Probable Resistance
Step 3 - Defining the Problem
Ek Pahla Kadam (Company Name)Ek Pahla Kadam (Company Name)
(Team Name)
1. Standardisation – Check Sheet / New SOP / OPL / WI/ Drawing
2. Documentation – Manual / SOP / WI updating, Kaizen Sheet ….
3. Training – OPL, Classroom / Gemba Training on SOP/WI ……
4. Sustainability Plan – Future plan if any – Activity , Responsibility
51
Step 12 - Follow-up and Review
At least one SLIDE for each item – Item 1 ~ 4
Ek Pahla Kadam (Company Name)Ek Pahla Kadam (Company Name)
(Team Name)
52
Step 12 - Follow-up and Review
UPDATED ACTIVITY SCHEDULE
Plant : ABC Power Limited, New Delhi Process : Human Resource Team : LAKSHYA Quality Circle
W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4
Prepared By : Arman Approved By : Vikas Date of Preparation : 07 Oct, 2018 - Plan - Actual
12 Follow-up and Review Smita
Plan
Actual
10 Trial Implementation & Checking Performance Arman
Plan
Actual
11 Regular implementation John
Plan
Actual
8 Developing Solution Arman
Plan
Actual
9 Foreseeing the Probable Resistance John
Plan
Actual
6 Finding the Root Causes Arman
Plan
Actual
7 Data Analysis (Prioritisation) Trisha
Plan
Actual
4 Analyse the problem Trisha
Plan
Actual
5 Identification of Causes Arman
Plan
Actual
2 Selection of Problem Smita
-
Actual
3 Defining the Problem John
Plan
Actual
Dec-18 Jan-19
Actual
1 Identification of Work Related Problem Arman
-
Actual
Arman Smita John, Trisha Vikas
S.
No.
Step Description Resp.
Plan Oct-18 Nov-18
Leader Dy. Leader Member Facilitator
Absenteeism % 17 5 Oct-18 Jan-19
Project : Workmen absenteeism reduction in C-Shift in Power Generation Plant
Target Period Team
Measurement Item UOM From To From To
Ek Pahla Kadam (Company Name)Ek Pahla Kadam (Company Name)
(Team Name)
53
In this step, also share
Tools used to complete the project
Your learnings or team knowledge – before & after.
You may also share next problem selected / being solved with status.
Step 12 - Follow-up and Review
Ek Pahla Kadam (Company Name)Ek Pahla Kadam (Company Name)
(Team Name)
for
patient listening.
54
Ek Pahla Kadam (Company Name)
Thank You
Contact : Dinesh Sharma
Cell No. : +91 9589004005, 9589892468
e-mail : dinesh@ekpahlakadam.com
Connect : https://www.facebook.com/ekpahlakadam
Website : ekpahlakadam.com
Your Queries
&
Feedback Please
55
Ek Pahla Kadam, Take it .. Keep moving ..

Quality Circle Presentation Template

  • 1.
    Ek Pahla Kadam(Company Name)Ek Pahla Kadam (Company Name) (Team Name) 1
  • 2.
    Ek Pahla Kadam(Company Name)Ek Pahla Kadam (Company Name) (Team Name) 2 • Overview of Company / Institution • Its Spread across Country / City COMPANY PROFILE
  • 3.
    Ek Pahla Kadam(Company Name)Ek Pahla Kadam (Company Name) (Team Name)COMPANY PROFILE 3 • Products / Clients Information • Significant Achievements / Certifications
  • 4.
    Ek Pahla Kadam(Company Name)Ek Pahla Kadam (Company Name) (Team Name)OUR PROCESS 4 • Details About your Process / Function / Department • Your Functions Key Role & Objectives
  • 5.
    Ek Pahla Kadam(Company Name)Ek Pahla Kadam (Company Name) (Team Name)ABOUT THE TEAM 5 • No. of QC Projects Completed - 05 • No of Problems Resolved - 14 • No. of Kaizens Completed - 15 Team Details : Komal Chautala Member Gunjan Lakhani Member Vidya Sharma Leader Nethra Reddy Member Shahrukh Khan Facilitator
  • 6.
    Ek Pahla Kadam(Company Name)Ek Pahla Kadam (Company Name) (Team Name)TEAM ACHIEVEMENTS 6 Achievements of QC Teams • Participations • Awards • With Picture
  • 7.
    Ek Pahla Kadam(Company Name)Ek Pahla Kadam (Company Name) (Team Name) 7 Step 1 - Identification of Work Related Problem Step 2 - Selection of Problem Step 3 - Defining the Problem Step 4 - Analyse the problem Step 5 - Identification of Causes Step 6 - Finding the Root Causes Step 7 - Data Analysis (Prioritisation) Step 8 - Developing Solution Step 9 - Foreseeing the Probable Resistance Step 10 - Trial Implementation & Checking Performance Step 11 - Regular implementation Step 12 - Follow-up and Review
  • 8.
    Ek Pahla Kadam(Company Name)Ek Pahla Kadam (Company Name) (Team Name) Sr. No. Problem Statement 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Step 1 - Identification of Work Related Problem 8 Note: Do not propose solution or state cause in problem statement. List Minimum 50 unresolved Problems
  • 9.
    Ek Pahla Kadam(Company Name)Ek Pahla Kadam (Company Name) (Team Name)Step 1 - Identification of Work Related Problem 9 Sr. No. Problem Statement 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Note: Do not propose solution or state cause in problem statement. List Minimum 50 unresolved Problems
  • 10.
    Ek Pahla Kadam(Company Name)Ek Pahla Kadam (Company Name) (Team Name) 10 Step 1 - Identification of Work Related Problem Step 2 - Selection of Problem Step 3 - Defining the Problem Step 4 - Analyse the problem Step 5 - Identification of Causes Step 6 - Finding the Root Causes Step 7 - Data Analysis (Prioritisation) Step 8 - Developing Solution Step 9 - Foreseeing the Probable Resistance Step 10 - Trial Implementation & Checking Performance Step 11 - Regular implementation Step 12 - Follow-up and Review
  • 11.
    Ek Pahla Kadam(Company Name)Ek Pahla Kadam (Company Name) (Team Name) 11 Step 2 - Selection of Problem ABC Classification Minimum use of other department and use of simple tools / techniques in solving them A Category Problem Involvement of other department as well as more use of simple tools / techniques in solving them B Category Problem Management sanction and support may be needed in implementation of solution C Category Problem ABC Classification Data Table of listed Problems Problem Identified Resolved Unresolved A Type 52 7 45 B Type 22 3 19 C Type 8 0 8 Total 82 10 72 A Type, 45 B Type, 19 C Type, 8
  • 12.
    Ek Pahla Kadam(Company Name)Ek Pahla Kadam (Company Name) (Team Name) 12 Sr. No. Problem Statement Category 1 A 2 A 3 A 4 A 5 A 6 B 7 B 8 A 9 A 10 C 11 B 12 A 13 B 14 C 15 A 16 A 17 A 18 B 19 B 20 C Step 2 - Selection of Problem
  • 13.
    Ek Pahla Kadam(Company Name)Ek Pahla Kadam (Company Name) (Team Name) 13 David Ram Lal Raheem Karthik Sukh L DL M M M 1 Student desk are dirty A 3 2 3 2 10 5 2 School Bus seats are not comfortable C - 4 4 2 3 13 2 3 Finding a book in library is difficult B - 5 3 4 3 15 1 4 9th C class student makes more noise A - 3 4 2 2 11 4 5 Washroom taps are not closed often after use A - 2 1 23 1 7 6 6 Classroom s are hot in and uncomfortable in Summer C - 3 2 3 4 12 3 ProblemS. No. RankTotal Rating on scale of 1 to 5, where 5 is most important and 1 is least important Category S. No. Problem Category Leader Dy. L. M-1 M-2 M-3 Total Rank 1 Problem 1 A - 4 4 3 4 15 2 2 Problem 2 A - 3 5 5 5 18 1 3 Problem 3 B - 4 3 3 12 5 4 Problem 4 C - 3 4 3 3 13 4 5 Problem 5 A - 3 3 4 4 14 3 Rate on the scale of 1 ~ 5, where 5 is most and 1 is least suitable / important / feasible Direct Rating & Ranking Method by QC Team SAMPLE Step 2 - Selection of Problem Select problem equal to number of Member for Rating & Ranking, one by each person
  • 14.
    Ek Pahla Kadam(Company Name)Ek Pahla Kadam (Company Name) (Team Name) MILESTONE CHART Step 2 - Selection of Problem 14 Plant : ABC Power Limited, New Delhi Process : Human Resource Team : LAKSHYA Quality Circle W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 Prepared By : Arman Approved By : Vikas Date of Preparation : 07 Oct, 2018 - Plan - Actual Project : Workmen absenteeism reduction in C-Shift in Power Generation Plant 11 Regular implementation John Plan Actual 12 Follow-up and Review Smita Plan Actual 9 Foreseeing the Probable Resistance John Plan Actual 10 Trial Implementation & Checking Performance Arman Plan Actual 7 Data Analysis (Prioritisation) Trisha Plan Actual 8 Developing Solution Arman Plan Actual 5 Identification of Causes Arman Plan Actual 6 Finding the Root Causes Arman Plan Actual 3 Defining the Problem John Plan Actual 4 Analyse the problem Trisha Plan Actual Arman - Actual 2 Selection of Problem Smita - Actual Absenteeism % 17 5 1 Identification of Work Related Problem From To Oct-18 Jan-19 ToFrom Dy. Leader Member Facilitator Arman Smita John, Trisha Vikas Nov-18 Dec-18 Jan-19 Target Period Team Measurement Item UOM Leader S. No. Step Description Resp. Plan Actual Oct-18
  • 15.
    Ek Pahla Kadam(Company Name)Ek Pahla Kadam (Company Name) (Team Name) 15 Step 1 - Identification of Work Related Problem Step 2 - Selection of Problem Step 3 - Defining the Problem Step 4 - Analyse the problem Step 5 - Identification of Causes Step 6 - Finding the Root Causes Step 7 - Data Analysis (Prioritisation) Step 8 - Developing Solution Step 9 - Foreseeing the Probable Resistance Step 10 - Trial Implementation & Checking Performance Step 11 - Regular implementation Step 12 - Follow-up and Review
  • 16.
    Ek Pahla Kadam(Company Name)Ek Pahla Kadam (Company Name) (Team Name) BACKGROUND Step 3 - Defining the Problem 16 Define Process with Pictorial or High Level or Detailed Flow Diagram And Highlight Problem Area Problem Area Customer was not Happy with the Designs SAMPLE
  • 17.
    Ek Pahla Kadam(Company Name)Ek Pahla Kadam (Company Name) (Team Name) CURRENT SITUATION Step 3 - Defining the Problem 17 • State background • Impact of Problems • Losses / Adverse Effects • Difficulties
  • 18.
    Ek Pahla Kadam(Company Name)Ek Pahla Kadam (Company Name) (Team Name) THEME, GOAL & OBJECTIVES Step 3 - Defining the Problem Workmen absenteeism reduction in C-Shift in Power Generation Plant from 17 to 5 %. 18 Note : Show Before after data for all the Graphs in Step-10, 11 & 12, where ever applicable You may also share about Secondary Goals or Objective Tangible & Intangible Benefits expected or targeted Show Data / Graph for other Objectives 17 5 0 5 10 15 20 From To Absent% C Shift Absent %
  • 19.
    Ek Pahla Kadam(Company Name)Ek Pahla Kadam (Company Name) (Team Name) 19 Step 1 - Identification of Work Related Problem Step 2 - Selection of Problem Step 10 - Trial Implementation & Checking Performance Step 11 - Regular implementation Step 12 - Follow-up and Review Step 4 - Analyse the problem Step 5 - Identification of Causes Step 6 - Finding the Root Causes Step 7 - Data Analysis (Prioritisation) Step 8 - Developing Solution Step 9 - Foreseeing the Probable Resistance Step 3 - Defining the Problem
  • 20.
    Ek Pahla Kadam(Company Name)Ek Pahla Kadam (Company Name) (Team Name) Sr. No. Impact ( What ) Where When Who (Affected / Involved ) How Much 1 2 3 4 Note: • Support the data with graphs, wherever possible. • Some of the W & H may not be applicable for your case then do not show that unnecessarily • You may also share this information step by step in place of such table – be creative 20 Step 4 - Analyse the problem IMPACT OF THE PROBLEM : 4W + 1 H
  • 21.
    Ek Pahla Kadam(Company Name)Ek Pahla Kadam (Company Name) (Team Name) Support the data with graphs, wherever possible. 21 Step 4 - Analyse the problem IMPACT OF THE PROBLEM : 4W + 1 H
  • 22.
    Ek Pahla Kadam(Company Name)Ek Pahla Kadam (Company Name) (Team Name)Step 4 - Analyse the problem 22 IMPACT OF THE PROBLEM : 4W + 1 H Support the data with graphs, wherever possible.
  • 23.
    Ek Pahla Kadam(Company Name)Ek Pahla Kadam (Company Name) (Team Name) 23 Step 1 - Identification of Work Related Problem Step 2 - Selection of Problem Step 10 - Trial Implementation & Checking Performance Step 11 - Regular implementation Step 12 - Follow-up and Review Step 4 - Analyse the problem Step 5 - Identification of Causes Step 6 - Finding the Root Causes Step 7 - Data Analysis (Prioritisation) Step 8 - Developing Solution Step 9 - Foreseeing the Probable Resistance Step 3 - Defining the Problem
  • 24.
    Ek Pahla Kadam(Company Name)Ek Pahla Kadam (Company Name) (Team Name) Sr. No.4 Category Cause Sub-Cause Sub-Sub Cause Sub-Sub-Sub Cause 1 Man 2 3 4 5 6 Machine7 8 9 Method10 11 IDENTIFICATION OF THE ALL POSSIBLE CAUSES 24 Step 5 - Identification of Causes • In case of Service Industry use People, Place, Policy & Procedure ipo Man, Machine, Method & Material • It is not necessary to use all the categories, use which ever is applicable. • You may also use different categories - Cause Enumeration Type C& E Diagram
  • 25.
    Ek Pahla Kadam(Company Name)Ek Pahla Kadam (Company Name) (Team Name) Sr. No. Category Cause Sub-Cause Sub-Sub Cause Sub-Sub-Sub Cause 12 Material 13 14 15 16 Measurement 17 18 19 Environment 20 21 25 Step 5 - Identification of Causes IDENTIFICATION OF THE ALL POSSIBLE CAUSES • In case of Service Industry use People, Place, Policy & Procedure ipo Man, Machine, Method & Material • It is not necessary to use all the categories, use which ever is applicable. • You may also use different categories - Cause Enumeration Type C& E Diagram
  • 26.
    Ek Pahla Kadam(Company Name)Ek Pahla Kadam (Company Name) (Team Name) CAUSE & EFFECT DIAGRAM Step 5 - Identification of Causes CAUSE & EFFECT DIAGRAM Or Why-Why Analysis 26 SAMPLE Try to make it by hand on A2 / A3 Sheet and paste Picture of same. Highlight Most Probable Root Causes in the Cause & Effect Diagram
  • 27.
    Ek Pahla Kadam(Company Name)Ek Pahla Kadam (Company Name) (Team Name) 27 Step 1 - Identification of Work Related Problem Step 2 - Selection of Problem Step 10 - Trial Implementation & Checking Performance Step 11 - Regular implementation Step 12 - Follow-up and Review Step 4 - Analyse the problem Step 5 - Identification of Causes Step 6 - Finding the Root Causes Step 7 - Data Analysis (Prioritisation) Step 8 - Developing Solution Step 9 - Foreseeing the Probable Resistance Step 3 - Defining the Problem
  • 28.
    Ek Pahla Kadam(Company Name)Ek Pahla Kadam (Company Name) (Team Name) Sr. No. Main Category Most Probable Cause Validation Method Outcome Valid/Invalid 1 2 3 4 5 6 7 8 9 FINDING ROOT CAUSES Based on the above analysis, highlight the ROOT CAUSE (causes which were found VALID) Step 6 - Finding the Root Causes 28
  • 29.
    Ek Pahla Kadam(Company Name)Ek Pahla Kadam (Company Name) (Team Name) 29 Step 1 - Identification of Work Related Problem Step 2 - Selection of Problem Step 10 - Trial Implementation & Checking Performance Step 11 - Regular implementation Step 12 - Follow-up and Review Step 4 - Analyse the problem Step 5 - Identification of Causes Step 6 - Finding the Root Causes Step 7 - Data Analysis (Prioritisation) Step 8 - Developing Solution Step 9 - Foreseeing the Probable Resistance Step 3 - Defining the Problem
  • 30.
    Ek Pahla Kadam(Company Name)Ek Pahla Kadam (Company Name) (Team Name) 30 Step 7 - Data Analysis (Prioritisation) Analyse the root causes and understand their magnitude - Collect data on impact of root causes in problem - Quantify contribution of each root cause - Make Pareto wherever applicable PRIORITISATION of ROOT CAUSES 1 Root Cause 1 300 300 30% 30% 2 Root Cause 2 260 560 26% 56% 3 Root Cause 3 175 735 18% 74% 4 Root Cause 4 100 835 10% 84% 5 Root Cause 5 45 880 5% 88% 6 Root Cause 6 35 915 4% 92% 7 Root Cause 7 30 945 3% 95% 8 Root Cause 8 25 970 3% 97% 9 Root Cause 9 20 990 2% 99% 15 Others 10 1000 1% 100% 1000 100%TOTAL Cause Wise Pareto S. No. Root Cause (Validated Cause) Count % Contribution Cumulative Contribution Cummulative Count
  • 31.
    Ek Pahla Kadam(Company Name)Ek Pahla Kadam (Company Name) (Team Name) 300 260 175 100 45 35 30 25 20 10 30% 56% 74% 84% 88% 92% 95% 97% 99% 100% 0% 20% 40% 60% 80% 100% 0 200 400 600 800 1000 %Contribution No.ofCount Root Causes Cause Wise Pareto Period Jan-18 to Mar-18 31 Step 7 - Data Analysis (Prioritisation) Prioritise and select root causes to take action based on data and their impact Vital Few Root Causes SAMPLE Vital Few PRIORITISATION of ROOT CAUSES
  • 32.
    Ek Pahla Kadam(Company Name)Ek Pahla Kadam (Company Name) (Team Name) 32 Step 1 - Identification of Work Related Problem Step 2 - Selection of Problem Step 10 - Trial Implementation & Checking Performance Step 11 - Regular implementation Step 12 - Follow-up and Review Step 4 - Analyse the problem Step 5 - Identification of Causes Step 6 - Finding the Root Causes Step 7 - Data Analysis (Prioritisation) Step 8 - Developing Solution Step 9 - Foreseeing the Probable Resistance Step 3 - Defining the Problem
  • 33.
    Ek Pahla Kadam(Company Name)Ek Pahla Kadam (Company Name) (Team Name) Sr. No. Prioritized Root Cause Solution Accepted / Not Accepted Reason 1 Prioritised Root Cause 1 2 Prioritised Root Cause 2 DEVELOPING SOLUTION 33 Step 8 - Developing Solution ➢ Propose more than one solution for each Prioritised Root Cause ➢ Select solution based on merits, i.e. Cost, Ease in implementation, Time Required etc. ➢ You may select or have more than one solution for a Root Cause
  • 34.
    Ek Pahla Kadam(Company Name)Ek Pahla Kadam (Company Name) (Team Name) Sr. No. Prioritized Root Cause Solution Accepted / Not Accepted Reason 3 Prioritised Root Cause 3 4 Prioritised Root Cause 4 DEVELOPING SOLUTION 34 Step 8 - Developing Solution ➢ Propose more than one solution for each Prioritised Root Cause ➢ Select solution based on merits, i.e. Cost, Ease in implementation, Time Required etc. ➢ You may select or have more than one solution for a Root Cause
  • 35.
    Ek Pahla Kadam(Company Name)Ek Pahla Kadam (Company Name) (Team Name) 35 Step 1 - Identification of Work Related Problem Step 2 - Selection of Problem Step 10 - Trial Implementation & Checking Performance Step 11 - Regular implementation Step 12 - Follow-up and Review Step 4 - Analyse the problem Step 5 - Identification of Causes Step 6 - Finding the Root Causes Step 7 - Data Analysis (Prioritisation) Step 8 - Developing Solution Step 9 - Foreseeing the Probable Resistance Step 3 - Defining the Problem
  • 36.
    Ek Pahla Kadam(Company Name)Ek Pahla Kadam (Company Name) (Team Name) Sr. No. Solution Probable Resistance Measure 1 Solution – 1 2 Solution - 2 3 Solution - 3 4 Solution - 4 5 Solution - 5 FORESEEING PROBABLE RESISTANCE Note: Identify at least 5 probable resistance. Step 9 - Foreseeing the Probable Resistance 36
  • 37.
    Ek Pahla Kadam(Company Name)Ek Pahla Kadam (Company Name) (Team Name) 37 Step 10 - Trial Implementation & Checking Performance Step 11 - Regular implementation Step 12 - Follow-up and Review Step 1 - Identification of Work Related Problem Step 2 - Selection of Problem Step 4 - Analyse the problem Step 5 - Identification of Causes Step 6 - Finding the Root Causes Step 7 - Data Analysis (Prioritisation) Step 8 - Developing Solution Step 9 - Foreseeing the Probable Resistance Step 3 - Defining the Problem
  • 38.
    Ek Pahla Kadam(Company Name)Ek Pahla Kadam (Company Name) (Team Name) 38 TRIAL IMPLEMENTATION PLAN S. No. Activity Resp Day / Date 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 Approval for trial implementation Arman 2 Material Procurement Smita 3 Solution -1 Implementation Arman 4 Solution-2 Implementation John 5 Solution -3 Implementation Trisha 6 Solution – 4 Implementation Smita 7 Training of People Smita SAMPLE Step 10 - Trial Implementation & Checking Performance
  • 39.
    Ek Pahla Kadam(Company Name)Ek Pahla Kadam (Company Name) (Team Name) 39 Root Cause : ……………… ……………… ……………… ……………… ……………… ……………… ………. Before After (Image (Image) Text Text Brief description about solution implementation / changes made / outcome …….. Solution : ……………… ……………… ……………… ……………… ……………… ……………… ………. Step 10 - Trial Implementation & Checking Performance
  • 40.
    Ek Pahla Kadam(Company Name)Ek Pahla Kadam (Company Name) (Team Name) 40 Root Cause : ……………… ……………… ……………… ……………… ……………… ……………… ………. Before After (Image (Image) Text Text Brief description about solution implementation / changes made / outcome …….. Solution : ……………… ……………… ……………… ……………… ……………… ……………… ………. Step 10 - Trial Implementation & Checking Performance
  • 41.
    Ek Pahla Kadam(Company Name)Ek Pahla Kadam (Company Name) (Team Name) 41 Root Cause : ……………… ……………… ……………… ……………… ……………… ……………… ………. Before After (Image (Image) Text Text Brief description about solution implementation / changes made / outcome …….. Solution : ……………… ……………… ……………… ……………… ……………… ……………… ………. Step 10 - Trial Implementation & Checking Performance
  • 42.
    Ek Pahla Kadam(Company Name)Ek Pahla Kadam (Company Name) (Team Name) 42 Root Cause : ……………… ……………… ……………… ……………… ……………… ……………… ………. Before After (Image (Image) Text Text Brief description about solution implementation / changes made / outcome …….. Solution : ……………… ……………… ……………… ……………… ……………… ……………… ………. Step 10 - Trial Implementation & Checking Performance
  • 43.
    Ek Pahla Kadam(Company Name)Ek Pahla Kadam (Company Name) (Team Name) 43 Root Cause : ……………… ……………… ……………… ……………… ……………… ……………… ………. Before After (Image (Image) Text Text Brief description about solution implementation / changes made / outcome …….. Solution : ……………… ……………… ……………… ……………… ……………… ……………… ………. Step 10 - Trial Implementation & Checking Performance
  • 44.
    Ek Pahla Kadam(Company Name)Ek Pahla Kadam (Company Name) (Team Name) RESULTS 44 Performance Trend Bar Chart / Graphs etc. Step 10 - Trial Implementation & Checking Performance
  • 45.
    Ek Pahla Kadam(Company Name)Ek Pahla Kadam (Company Name) (Team Name) 45 Step 10 - Trial Implementation & Checking Performance Step 11 - Regular implementation Step 12 - Follow-up and Review Step 1 - Identification of Work Related Problem Step 2 - Selection of Problem Step 4 - Analyse the problem Step 5 - Identification of Causes Step 6 - Finding the Root Causes Step 7 - Data Analysis (Prioritisation) Step 8 - Developing Solution Step 9 - Foreseeing the Probable Resistance Step 3 - Defining the Problem
  • 46.
    Ek Pahla Kadam(Company Name)Ek Pahla Kadam (Company Name) (Team Name) 46 Share regular implementation plan with responsibility and timeline Brief Details about Regular Implementation Step 11 - Regular implementation
  • 47.
    Ek Pahla Kadam(Company Name)Ek Pahla Kadam (Company Name) (Team Name) Final RESULTS RESULTS 47 Step 11 - Regular implementation Show Before after data for all the Graphs shown in Step - 3
  • 48.
    Ek Pahla Kadam(Company Name)Ek Pahla Kadam (Company Name) (Team Name) Final RESULTS RESULTS 48 Step 11 - Regular implementation Show Before & After Pareto for Pareto shown in STEP-7
  • 49.
    Ek Pahla Kadam(Company Name)Ek Pahla Kadam (Company Name) (Team Name) TANGIBLE BENEFITS 49 Other Benefits ……. Step 11 - Regular implementation INTANGIBLE BENEFITS Cost Saving …….
  • 50.
    Ek Pahla Kadam(Company Name)Ek Pahla Kadam (Company Name) (Team Name) 50 Step 12 - Follow-up and Review Step 10 - Trial Implementation & Checking Performance Step 11 - Regular implementation Step 1 - Identification of Work Related Problem Step 2 - Selection of Problem Step 4 - Analyse the problem Step 5 - Identification of Causes Step 6 - Finding the Root Causes Step 7 - Data Analysis (Prioritisation) Step 8 - Developing Solution Step 9 - Foreseeing the Probable Resistance Step 3 - Defining the Problem
  • 51.
    Ek Pahla Kadam(Company Name)Ek Pahla Kadam (Company Name) (Team Name) 1. Standardisation – Check Sheet / New SOP / OPL / WI/ Drawing 2. Documentation – Manual / SOP / WI updating, Kaizen Sheet …. 3. Training – OPL, Classroom / Gemba Training on SOP/WI …… 4. Sustainability Plan – Future plan if any – Activity , Responsibility 51 Step 12 - Follow-up and Review At least one SLIDE for each item – Item 1 ~ 4
  • 52.
    Ek Pahla Kadam(Company Name)Ek Pahla Kadam (Company Name) (Team Name) 52 Step 12 - Follow-up and Review UPDATED ACTIVITY SCHEDULE Plant : ABC Power Limited, New Delhi Process : Human Resource Team : LAKSHYA Quality Circle W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 Prepared By : Arman Approved By : Vikas Date of Preparation : 07 Oct, 2018 - Plan - Actual 12 Follow-up and Review Smita Plan Actual 10 Trial Implementation & Checking Performance Arman Plan Actual 11 Regular implementation John Plan Actual 8 Developing Solution Arman Plan Actual 9 Foreseeing the Probable Resistance John Plan Actual 6 Finding the Root Causes Arman Plan Actual 7 Data Analysis (Prioritisation) Trisha Plan Actual 4 Analyse the problem Trisha Plan Actual 5 Identification of Causes Arman Plan Actual 2 Selection of Problem Smita - Actual 3 Defining the Problem John Plan Actual Dec-18 Jan-19 Actual 1 Identification of Work Related Problem Arman - Actual Arman Smita John, Trisha Vikas S. No. Step Description Resp. Plan Oct-18 Nov-18 Leader Dy. Leader Member Facilitator Absenteeism % 17 5 Oct-18 Jan-19 Project : Workmen absenteeism reduction in C-Shift in Power Generation Plant Target Period Team Measurement Item UOM From To From To
  • 53.
    Ek Pahla Kadam(Company Name)Ek Pahla Kadam (Company Name) (Team Name) 53 In this step, also share Tools used to complete the project Your learnings or team knowledge – before & after. You may also share next problem selected / being solved with status. Step 12 - Follow-up and Review
  • 54.
    Ek Pahla Kadam(Company Name)Ek Pahla Kadam (Company Name) (Team Name) for patient listening. 54
  • 55.
    Ek Pahla Kadam(Company Name) Thank You Contact : Dinesh Sharma Cell No. : +91 9589004005, 9589892468 e-mail : dinesh@ekpahlakadam.com Connect : https://www.facebook.com/ekpahlakadam Website : ekpahlakadam.com Your Queries & Feedback Please 55 Ek Pahla Kadam, Take it .. Keep moving ..