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Zero water exchange culture system
(Close Aquaculture System)
jitenderanduat@gmail.com
Closed Aquaculture Systems
 Closed system aquaculture refers to the
of aquatic species in raceways, tanks and ponds.
 Recirculation technology is implemented which cycles water
through filtration processes and returns it back into the
aquaculture system.
 This process aids in maintaining water quality whilst ensuring
minimal exchange with natural waterways.jitenderanduat@gmail.com
Types of Culture
 Extensive (few organisms per aquatic space).
 Semi-Intensive (more organisms per space).
 Intensive (many organisms per aquatic space).
 Super Intensive (too many organisms per
space).
Aquaculture Systems.
jitenderanduat@gmail.com
Tank Culture.
 Concrete, fiberglass?
 Indoor or outdoor?
 Static or water exchange?
jitenderanduat@gmail.com
Traditional extensive system
1) Where no exchange of water
2) Food is natural
3) Natural seed stocking in traditional system
4) Production - not fix
5) Operated in - pond
jitenderanduat@gmail.com
Zero water exchange
system
1) Seed stocking done from hatchery
2)Low seed stocking
3)Artificial feed will be provided
4) No water exchange/ just for maintaining water
5)Production- 500to 800 kg/ha
6)Followed for- shrimp, IMC, Seabass in some part of India
7) operated - only in pond
jitenderanduat@gmail.com
Modern Zero water
exchange System
 It is also known as re-circulating Aquaculture
Systems (RAS). Or indoor culture system.
 Recirculating aquaculture systems (RAS) are the
newest form of fish farming production system.
 RAS are typically an indoor system that allows for
farmers to control environmental conditions year
round.
jitenderanduat@gmail.com
RAS
 While the costs associated with constructing a RAS
are typically higher than either pond or cage culture.
 RAS are the most complex aquaculture systems.
 It is land based system.
jitenderanduat@gmail.com
Conducted in
 Circular cement tanks
 Reinforcement circular cement tank
 Reinforcements Rectangular tank
 Circular fiber tank
 Circular rectangular tanks.
jitenderanduat@gmail.com
Background
 The most intensive systems used for production of
aquatic organisms are re-circulating systems
 Total environment is controlled
 Key operating parameters: minimal energy input
and proper water quality management
 Water circulates through the entire system and only
a small portion of new water is added daily
jitenderanduat@gmail.com
Cont..
 Physio-chemical parameters must be
controlled: temperature, salinity, pH, alkalinity,
chemical composition, oxygen
 Solid wastes are filtered, water is re-
oxygenated and re-circulated water undergoes
nitrification
 Re-circulating aquaculture systems are more
capital-intensive than most other types of
traditional production systems
 Rely on economic productivity per unit volume of
rearing space for profitabilityjitenderanduat@gmail.com
Cont..
 Must have support facilities (e.g., backup
generators) whose cost is also part of overall
production costs for the farm
 Large production levels are achieve via
modulation of individual self-sustaining units
 Production units are also designed for species
flexibility – essential now-a-days!
jitenderanduat@gmail.com
THE RAS DESIGN
 (1) Growing tank,
 (2) Sump of particulate removal device,
 (3) Biofilter,
 (4) Oxygen injection with U-tube aeration and,
 (5) Water circulation pump.
Depending on the water temperature and fish
species selected. A water heating system may be
necessary.
o 6) Ozone and ultraviolet sterilization also may be
advantageous to reduce organic and bacteria loads.
jitenderanduat@gmail.com
Water supply
 Quality and Quantity water.
 Ground water obtained from deep wells.
 Springs is the best source of water
 Free of pollutants.
 Municipal water supplies also can be used
after chlorine, floride, and other chemicals
areremoved.
jitenderanduat@gmail.com
Bio-filtration
 The biological filter (biofilter) is the heart of the RAS.
 Two primary water pollutants that need to be removed
 (1) fish waste(toxic ammonia compounds) excreted into
the water.
 (2) uneaten fish feed particles
 The biofilter is the site where beneficial bacteria remove
(detoxify) fish excretory products, primarily ammonia.
jitenderanduat@gmail.com
Bio-filter
 (1) Submerged bed filters
 (2) Emerged bed filters.
jitenderanduat@gmail.com
Bio-filtration for NH3 removal
jitenderanduat@gmail.com
AQUAGRIS WORKSHOP (Bremen, GERMANY) - Saturday 9th February2008
NITRIFICATION /
DENITRIFICATION
NO3
- N2NO2
- NO N2O
NH3/NH4
+ NO3
-+ O2
NO2
-
 Nitrification:
 Denitrification (Anaerobic processes):
PerspectivesHerbivorySaprophagy
Introduction
jitenderanduat@gmail.com
Water requirements
Most RAS require less than 10% of the water and much less
land than ponds to grow the same amount of product
At the same time, produce continuous crops (i.e., no seasonal
impacts)
RAS offer a high degree of environmental control,
mitigating risks such as natural disaster, pollution and disease
Other at production systems with low environmental impact
Effect: production brought closer to the consumer
jitenderanduat@gmail.com
How Much Water is
Required?
For site selection of RAS, one must think in
terms of the initial facility and eventual modular
expansion
Source capacity:
fill all tanks within 24-48 h
provide for routine/emergency flushing of
tanks
filter backwashing
washdown and clean-up
domestic requirements
This is usually over 100,000 gpd with a process
flow rate of >70 gpm
jitenderanduat@gmail.com
Benefits to Recirc. Use of
Water
Decrease in water demand
Reduced overall discharge water
Reduction in water heating/cooling
Almost total control over water quality factors
Optimization of land use
Modulation potential = biosecurity
Reduction treatment costs of discharge streams
jitenderanduat@gmail.com
Types of RAS
Serial re-use, partial re-use, and fully re-
circulating systems
Serial: water from one system is enriched with
oxygen and goes to a subsequent one
Partial: additional treatment of a portion of the
system water volume, then re-used
Fully recirc: very high degree of re-use, more
treatment processes, systems separate
jitenderanduat@gmail.com
Major limiting factor
 oxygen (determines density), followed
by unionized ammonia and carbon
dioxide
(CO2 affects pH,
pH affects proportion of ammonia that is
unionized).
jitenderanduat@gmail.com
Stocking Rates of fish
L = 0.06(Dfish/R)
How many fish/shrimp can I put in the system?
“Loading” refers to the fish mass that can be
maintained per unit of flowing water: kg/l or lbs/g
Loading capacity depends upon water quality,
fish/shrimp size, species (mainly for fish)
jitenderanduat@gmail.com
SPECIES TO BE CULTURED
 RAS are currently being used to grow
 Catfish,
 Sea bass,
 Tilapia,
 Blue crabs,
 Oysters,
 Mussels
 Aquarium pets.
jitenderanduat@gmail.com
Recirculation Rates
 45 gallons per minute (63,360 gallons
per day)
Feeds and Feeding
 A complete feed, containing all the
essential minerals and vitamins.
 Feed of dry, floating pellets
 Are fed 3 to 5 percent of their body
weight
 Automatic feeders and demand feeders
jitenderanduat@gmail.com
Major problems in
aquaculture.
 Environment needs filtering.
 Oxygen needs to be replenished.
 Organisms cannot be seen.
 Diseases spread too fast.
 The inside of organisms is constantly in
contact with outside medium.
jitenderanduat@gmail.com
Therefore, the systems
should:
 Keep the medium acceptable for survival
and optimal growth.
 Replenish oxygen and remove carbon
dioxide.
 Make organisms accessible for inspection.
 Fight diseases.
 Just make it comfortable for the organisms.
jitenderanduat@gmail.com
Thank You
jitenderanduat@gmail.com

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Zero water cultu. sys.(ras) me

  • 1. Zero water exchange culture system (Close Aquaculture System) jitenderanduat@gmail.com
  • 2. Closed Aquaculture Systems  Closed system aquaculture refers to the of aquatic species in raceways, tanks and ponds.  Recirculation technology is implemented which cycles water through filtration processes and returns it back into the aquaculture system.  This process aids in maintaining water quality whilst ensuring minimal exchange with natural waterways.jitenderanduat@gmail.com
  • 3. Types of Culture  Extensive (few organisms per aquatic space).  Semi-Intensive (more organisms per space).  Intensive (many organisms per aquatic space).  Super Intensive (too many organisms per space). Aquaculture Systems. jitenderanduat@gmail.com
  • 4. Tank Culture.  Concrete, fiberglass?  Indoor or outdoor?  Static or water exchange? jitenderanduat@gmail.com
  • 5. Traditional extensive system 1) Where no exchange of water 2) Food is natural 3) Natural seed stocking in traditional system 4) Production - not fix 5) Operated in - pond jitenderanduat@gmail.com
  • 6. Zero water exchange system 1) Seed stocking done from hatchery 2)Low seed stocking 3)Artificial feed will be provided 4) No water exchange/ just for maintaining water 5)Production- 500to 800 kg/ha 6)Followed for- shrimp, IMC, Seabass in some part of India 7) operated - only in pond jitenderanduat@gmail.com
  • 7. Modern Zero water exchange System  It is also known as re-circulating Aquaculture Systems (RAS). Or indoor culture system.  Recirculating aquaculture systems (RAS) are the newest form of fish farming production system.  RAS are typically an indoor system that allows for farmers to control environmental conditions year round. jitenderanduat@gmail.com
  • 8. RAS  While the costs associated with constructing a RAS are typically higher than either pond or cage culture.  RAS are the most complex aquaculture systems.  It is land based system. jitenderanduat@gmail.com
  • 9. Conducted in  Circular cement tanks  Reinforcement circular cement tank  Reinforcements Rectangular tank  Circular fiber tank  Circular rectangular tanks. jitenderanduat@gmail.com
  • 10. Background  The most intensive systems used for production of aquatic organisms are re-circulating systems  Total environment is controlled  Key operating parameters: minimal energy input and proper water quality management  Water circulates through the entire system and only a small portion of new water is added daily jitenderanduat@gmail.com
  • 11. Cont..  Physio-chemical parameters must be controlled: temperature, salinity, pH, alkalinity, chemical composition, oxygen  Solid wastes are filtered, water is re- oxygenated and re-circulated water undergoes nitrification  Re-circulating aquaculture systems are more capital-intensive than most other types of traditional production systems  Rely on economic productivity per unit volume of rearing space for profitabilityjitenderanduat@gmail.com
  • 12. Cont..  Must have support facilities (e.g., backup generators) whose cost is also part of overall production costs for the farm  Large production levels are achieve via modulation of individual self-sustaining units  Production units are also designed for species flexibility – essential now-a-days! jitenderanduat@gmail.com
  • 13. THE RAS DESIGN  (1) Growing tank,  (2) Sump of particulate removal device,  (3) Biofilter,  (4) Oxygen injection with U-tube aeration and,  (5) Water circulation pump. Depending on the water temperature and fish species selected. A water heating system may be necessary. o 6) Ozone and ultraviolet sterilization also may be advantageous to reduce organic and bacteria loads. jitenderanduat@gmail.com
  • 14. Water supply  Quality and Quantity water.  Ground water obtained from deep wells.  Springs is the best source of water  Free of pollutants.  Municipal water supplies also can be used after chlorine, floride, and other chemicals areremoved. jitenderanduat@gmail.com
  • 15. Bio-filtration  The biological filter (biofilter) is the heart of the RAS.  Two primary water pollutants that need to be removed  (1) fish waste(toxic ammonia compounds) excreted into the water.  (2) uneaten fish feed particles  The biofilter is the site where beneficial bacteria remove (detoxify) fish excretory products, primarily ammonia. jitenderanduat@gmail.com
  • 16. Bio-filter  (1) Submerged bed filters  (2) Emerged bed filters. jitenderanduat@gmail.com
  • 17. Bio-filtration for NH3 removal jitenderanduat@gmail.com
  • 18. AQUAGRIS WORKSHOP (Bremen, GERMANY) - Saturday 9th February2008 NITRIFICATION / DENITRIFICATION NO3 - N2NO2 - NO N2O NH3/NH4 + NO3 -+ O2 NO2 -  Nitrification:  Denitrification (Anaerobic processes): PerspectivesHerbivorySaprophagy Introduction jitenderanduat@gmail.com
  • 19. Water requirements Most RAS require less than 10% of the water and much less land than ponds to grow the same amount of product At the same time, produce continuous crops (i.e., no seasonal impacts) RAS offer a high degree of environmental control, mitigating risks such as natural disaster, pollution and disease Other at production systems with low environmental impact Effect: production brought closer to the consumer jitenderanduat@gmail.com
  • 20. How Much Water is Required? For site selection of RAS, one must think in terms of the initial facility and eventual modular expansion Source capacity: fill all tanks within 24-48 h provide for routine/emergency flushing of tanks filter backwashing washdown and clean-up domestic requirements This is usually over 100,000 gpd with a process flow rate of >70 gpm jitenderanduat@gmail.com
  • 21. Benefits to Recirc. Use of Water Decrease in water demand Reduced overall discharge water Reduction in water heating/cooling Almost total control over water quality factors Optimization of land use Modulation potential = biosecurity Reduction treatment costs of discharge streams jitenderanduat@gmail.com
  • 22. Types of RAS Serial re-use, partial re-use, and fully re- circulating systems Serial: water from one system is enriched with oxygen and goes to a subsequent one Partial: additional treatment of a portion of the system water volume, then re-used Fully recirc: very high degree of re-use, more treatment processes, systems separate jitenderanduat@gmail.com
  • 23. Major limiting factor  oxygen (determines density), followed by unionized ammonia and carbon dioxide (CO2 affects pH, pH affects proportion of ammonia that is unionized). jitenderanduat@gmail.com
  • 24. Stocking Rates of fish L = 0.06(Dfish/R) How many fish/shrimp can I put in the system? “Loading” refers to the fish mass that can be maintained per unit of flowing water: kg/l or lbs/g Loading capacity depends upon water quality, fish/shrimp size, species (mainly for fish) jitenderanduat@gmail.com
  • 25. SPECIES TO BE CULTURED  RAS are currently being used to grow  Catfish,  Sea bass,  Tilapia,  Blue crabs,  Oysters,  Mussels  Aquarium pets. jitenderanduat@gmail.com
  • 26. Recirculation Rates  45 gallons per minute (63,360 gallons per day) Feeds and Feeding  A complete feed, containing all the essential minerals and vitamins.  Feed of dry, floating pellets  Are fed 3 to 5 percent of their body weight  Automatic feeders and demand feeders jitenderanduat@gmail.com
  • 27. Major problems in aquaculture.  Environment needs filtering.  Oxygen needs to be replenished.  Organisms cannot be seen.  Diseases spread too fast.  The inside of organisms is constantly in contact with outside medium. jitenderanduat@gmail.com
  • 28. Therefore, the systems should:  Keep the medium acceptable for survival and optimal growth.  Replenish oxygen and remove carbon dioxide.  Make organisms accessible for inspection.  Fight diseases.  Just make it comfortable for the organisms. jitenderanduat@gmail.com

Editor's Notes

  1. Pond: Only one time water, same water will be taken, no water exchange. P monodan ( farmer 10-15/m, Aqua 5/ Zero 2-4/m
  2. Sump= collecton of water