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Wuxi CFB BoilerWuxi CFB Boiler
CONTENTCONTENT
OBJECTIVESOBJECTIVES
TECHNOLOGYTECHNOLOGY
OPERATION & CONTROLOPERATION & CONTROL
WEAR PROOF DESIGNWEAR PROOF DESIGN
• State-of-the-art CFB design technology
• High Efficiency
• High Operation Reliability
• Environmentally friendly
• Economical
I. OBJECTIVES
Prototype from Chinese Academy of SciencePrototype from Chinese Academy of Science
Developed through years’ of manufacturing experienceDeveloped through years’ of manufacturing experience
Advanced through international cooperation in CFB designAdvanced through international cooperation in CFB design
(Foster Wheeler Licensee for 600 t/h – 1,000 t/h)(Foster Wheeler Licensee for 600 t/h – 1,000 t/h)
II. Technology
Design FeatDesign Featuresures
• Hot Cyclone Separator ( 890℃℃ ))
• Steam Cooled Cyclone
• High Circulation Ratio ( 30 cycles )
• Wear protection heating elements
design
Water-Cooled Distribution PlateWater-Cooled Distribution Plate
帽材风 质为 ZG8Cr26Mn7N ,等 距 排,排列 距间 顺 间 为
160×160mm
Water-Cooled Distribution Plate & Air RoomWater-Cooled Distribution Plate & Air Room
水冷放渣管
运行时不变
形
Ignition SystemIgnition System
Under-Bed Pilot
• Rolled by Plates, no tube leakage riskRolled by Plates, no tube leakage risk
• Simple structure, easy fabrication and erection, shortSimple structure, easy fabrication and erection, short
erection perioderection period
• High temperature inside cyclone, good for burning outHigh temperature inside cyclone, good for burning out
and reducing unburnt carbon in flying ashand reducing unburnt carbon in flying ash
Hot Cyclone SeparatorHot Cyclone Separator
 
 
 
350 mm
 
871℃
80℃
保温材料
耐磨材料
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Loop SealLoop Seal
Loop SealLoop Seal
• Typical U valveTypical U valve
• No blockNo block
• Self BalanceSelf Balance
• High PressureHigh Pressure
Fluidizing AirFluidizing Air
• WindowsWindows
LOOPSEAL
•ReliableReliable
•No blockNo block
•Good SpreadingGood Spreading
•No Flue Gas LeakageNo Flue Gas Leakage ? ú???460
Front CoalFront Coal
FeedingFeeding
Belt Conveyor at Front
Rolling Ash CoolerRolling Ash Cooler
• Easy to control ash quantity & temperatureEasy to control ash quantity & temperature ;;
• High reliability and cooling, big design marginHigh reliability and cooling, big design margin
Rolling Ash CoolerRolling Ash Cooler
Our CFB Boiler PerformanceOur CFB Boiler Performance
• Boiler working RangeBoiler working Range ,, 70%70% -- 100%B-MCR at rated100%B-MCR at rated
pressurepressure
• Min. stable combustion is 30%B-MCR withoutMin. stable combustion is 30%B-MCR without
supplemental firingsupplemental firing
• Unburnt Carbon : less than 8% in Flying Ash, less thanUnburnt Carbon : less than 8% in Flying Ash, less than
2% in bottom ash2% in bottom ash
• Boiler Availability: more than 98Boiler Availability: more than 98 %;%;
• NOx emissionNOx emission :: less than 200mg/Nmless than 200mg/Nm33
;;
• SOSO22 emissionemission :: less than 300mg/Nmless than 300mg/Nm33
;;
III. Operation & ControlIII. Operation & Control
Operation & ControlOperation & Control
•Main Control : Steam pressure & temperature at outlet, steam flow
•Combustion air control : to adjust ratio of PA and SA via Oxygen
and NOX at fixed ratio of fuel and air
•Fuel Control : Fuel quantity is determined by load and air, fuel
quantity is controlled by belt conveyor motor.
•Bed temperature control : Ratio of PA and SA to control
•Lime Control : determined by ratio of fuel and lime, checked by
SOx
•Furnace Pressure Control : adjust inlet damper of ID fan
•Bed Pressure Control : to determine discharge of bottom ash
•Superheated steam : two-stage spray attemperation
•Feedwater Control : by drum water level
bottomT
Tseal-pot
Ttop
Differential Pressure at Free BoardDifferential Pressure at Free Board
器与再 器 行数据过热 热 运器与再 器 行数据过热 热 运
Cold StartupCold Startup
Hot StartupHot Startup
CIRCUALTIONCIRCUALTION
Bottom Ash : 60%
Flying Ash : 40%
Circu. Ratio : 25~30
Separation rate :
≮99.5%
旋旋
风风
分分
离离
器器
布布
置置
The structure is easy toThe structure is easy to
catch fines in flue gas,catch fines in flue gas,
improving separationimproving separation
rate, Wear proof brick israte, Wear proof brick is
lining inside has goodlining inside has good
resistance to erosion.resistance to erosion.
Hot CycloneHot Cyclone
SeparatorSeparator
IV. Wear Proof Design
PrinciplePrinciple::
●●Adapting proof methods to wear portionAdapting proof methods to wear portion
●●Selection of High Quality CastablesSelection of High Quality Castables
●●Local Erosion avoided in structureLocal Erosion avoided in structure
Wear ProtectionWear Protection
1.Furnace1.Furnace
2.Joint of Interface2.Joint of Interface
33 、、 Water-Cooled PanelWater-Cooled Panel
Steam-Cooled PanelSteam-Cooled Panel
44 、、 Hot CycloneHot Cyclone
55 、、 Tail DuctTail Duct
Wear Proof Design
.
.
.
.
.
.
.
.
.
.
. . . .. • Dense Studs Arrange-
ment
• High Wear Resistant
• Less Maintenance
• Less Weight
11 、、 FurnaceFurnace
Wear Proof Design
22 、、 Joint of InterfaceJoint of Interface
Wear Proof Design
2.Joint of Interface2.Joint of Interface
Wear Proof Design
33 、、 Water-CooledWater-Cooled
& Steam-Cooled& Steam-Cooled
PanelPanel
Wear Proof Design
Wear Proof Design
44 、、 Hot CycloneHot Cyclone
1
2
3
4
5
4.Hot Cyclone4.Hot Cyclone
WearWear
AreaArea
Wear Proof Design
WUXI MAKE CFBC BOILER COLD CYCLONE
WUXI MAKE CFBC BOILER COLD CYCLONE
WUXI MAKE CFBC BOILER COLD CYCLONE

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