The operations carried out to Light up the Boiler, from Air Cycle Establishment, Oil Handling Plant, Scanner air fans and Igniter Air Fans, Boiler Purging.
The presentation details about the Boiler Operation specifically while lightup of boiler and loading of boiler. the course participants discuss in details about the operations carried in their respective power stations
MS Lines, Turbine Casings and rotors and other steam lines including Steam Stop Valves, MSV, CV, ESV heating, Turbine Rolling, Flange and Stud heating, Turbovisory and speeding the turbine to 3000 RPM.
Boiler purge is the basic process of resetting boiler before lightup. This presentation explains the logic, schematics & working of purge procedure. For enhanced knowledge of this topic, I can be reached at tahoorkhn03@gmail.com.
Starting PA Fans, Taking Coal Mills in service, Charging LP Heaters, Taking second BFP in service, Charging HP Heaters, UPS fast bus Transfer scheme, Loading to full load 210 MW
The presentation is for the simulator for the operation of Thermal Power Plant from starting. It describes the Electrical Charging and Water Cycle Establishment. The simultaneous operations on Turbine sides are also described for the First Part.
The discussion on "Handling of Turbines During Emergencies" has been detailed in the ppt. Some case studies are also discussed in the session where the course participants express their difficulties while coming across the emergencies in handling the turbines at their locations.
The presentation details about the Boiler Operation specifically while lightup of boiler and loading of boiler. the course participants discuss in details about the operations carried in their respective power stations
MS Lines, Turbine Casings and rotors and other steam lines including Steam Stop Valves, MSV, CV, ESV heating, Turbine Rolling, Flange and Stud heating, Turbovisory and speeding the turbine to 3000 RPM.
Boiler purge is the basic process of resetting boiler before lightup. This presentation explains the logic, schematics & working of purge procedure. For enhanced knowledge of this topic, I can be reached at tahoorkhn03@gmail.com.
Starting PA Fans, Taking Coal Mills in service, Charging LP Heaters, Taking second BFP in service, Charging HP Heaters, UPS fast bus Transfer scheme, Loading to full load 210 MW
The presentation is for the simulator for the operation of Thermal Power Plant from starting. It describes the Electrical Charging and Water Cycle Establishment. The simultaneous operations on Turbine sides are also described for the First Part.
The discussion on "Handling of Turbines During Emergencies" has been detailed in the ppt. Some case studies are also discussed in the session where the course participants express their difficulties while coming across the emergencies in handling the turbines at their locations.
This is a presentation series part 3 on Frequently Asked Questions on Steam Turbines in large steam power plants. All questions are answered properly and any doubt may be mailed to the writer.
210 MW Turbine Cycle Heat Rate includes all parameters of Steam and Condensate at various inlets and outlets of HP, IP and LP Turbines, Condenser and also takes into consideration the regenerative HP, IP/LP Heaters in the Turbine Cycle. Well Illustrated with all diagrams.
The presentation discuss about the operations, causes and remedies for the facing emergencies of steam Turbines. Specially for the 210MW LMW units. The emergencies can be created on simulator and studied on the simulator ACCORDINGLY.
This is a presentation series part 3 on Frequently Asked Questions on Steam Turbines in large steam power plants. All questions are answered properly and any doubt may be mailed to the writer.
210 MW Turbine Cycle Heat Rate includes all parameters of Steam and Condensate at various inlets and outlets of HP, IP and LP Turbines, Condenser and also takes into consideration the regenerative HP, IP/LP Heaters in the Turbine Cycle. Well Illustrated with all diagrams.
The presentation discuss about the operations, causes and remedies for the facing emergencies of steam Turbines. Specially for the 210MW LMW units. The emergencies can be created on simulator and studied on the simulator ACCORDINGLY.
Thermal Power Plant Simulator, Cold, warm and Hot rolling of Steam TurbineManohar Tatwawadi
The presentation describes the cold rolling, warm rolling and hot rolling and synchronising of steam turbine. The Temperature Matching Chart for Turbine metal and Steam is also discussed in the presentation
The presentation is based on the discussions of starting operations of a coal based thermal power plant. This presentation is based on the in-house training to the operation engineers of the thermal power plant. It describes the activity chart for the starting of boiler, Turbine and synchronising of Generator, picking up the load etc.
Green building concepts and good building practicesManohar Tatwawadi
The power sector must adopt the green building concepts and go for good building practices. In fact all industries need to go for the same. The same practices can also be adopted in all commercial as well as residential buildings.
Auxiliary Consumption and Saving due to Increase in Boiler EfficiencyManohar Tatwawadi
Discussions on Auxiliary consumption in a 4 X 210 MW TPS, the common systems and individual unitwise Auxiliary consumption has been briefed in the presentation. Also savings in various aspects due to increase in Boiler Efficiency are also discussed in the presentation.
COMPRESSED AIR SYSTEM . ENERGY CONSERVATION OPPORTUNITIESManohar Tatwawadi
The presentation gives an idea as to how the compressed air system is designed and the performance of the compressed air system. The losses, conservation of energy, the cost of leakages etc are discussed in the presentation
Questions and answers on turbines used in Power Plants. The discussion is definitely going to reduce your doubts and give you all answers on your questions. This is part 1 and the series will be continued till your doubts are cleared. you can mail me the questions and i will try to give you all answers as early as possible.
The presentation gives a basic idea of cooling towers in big industries including the Power Plants. The performance of cooling towers and the commonenly used terms with reference to the cooling towers are also discussed at length. Care to be taken while in freezing temperatures in the European countries is also discussed.
The presentation is based on the discussions about the safety in Power Plants and substations. The presentation is a part of the seminar on Electrical safety and reliability. The reporting of accidents was also discussed at length in the seminar
Cost accounting, cost control and cost reduction in TPSManohar Tatwawadi
The subject matter discuss in details about the cost accounting being practiced in a thermal power station for calculating the actual cost of generation of electricity. The cost centres and the cost affecting factors alongwith steps to reduce the cost of generation are described in the presentation. The PPMS system adopted can be further be well designed by any power plant engineer.
Environmental and pollution control in Thermal Power StationsManohar Tatwawadi
The presentation gives the basic idea as to the environment, pollutions and laws, the governing bodies and the limits of the emmissions. Also specifically about the solid waste, liquid waste and the gas emmissions from the Thermal Power Plants.
Energy Audit & Energy Conservation Opportunities in Electrical Equipments ...Manohar Tatwawadi
The discussion is for the Energy Conservation drive in the thermal power plants in the Auxilliary Consumption of the Electrical Auxilliaries in the Plant and thereby identify the steps to be taken for the reduction in Auxilliary Consumption
The presentation details the process of combustion in a 500 MW Coal based Thermal Power Plant where the main fuel is Pulverised coal. It details about the combustion of coal partical in the furnace and also the combustion equations related to the process, the excess air that is supplied.
The presentation gives an idea about the primary requirements for the establishment of a coal based THERMAL POWER STATION. The estimates are quite fair.
Effect of Coal Quality and Performance of Coal pulverisers / MillsManohar Tatwawadi
The presentation discusses about the change in performance parameters of a pulveriser due to change in coal quality and the measurement of performance and troubleshooting of coal firing system as a whole.
The Presentation describes the basics about the Efficiency and performance of a steam based power plant. It also describes how the heat rate of the power plant is important from the point of view of fuel savings.
THE PRESENTATION SPEAKS ABOUT THE BASIC IDEAS ABOUT EFFICIENCIES OF BOILER AND TURBINE IN A COAL BASED THERMAL POWER PLANT WITH THE DESIGN EFFICIENCIES AND HEAT RATE. IT ALSO THROWS LIGHT ON THE VARIOUS IMPROVEMENTS IN HEAT RATE AND EFFICIENCIES.THAT CAN BE ACHIEVED.
The presentation discusses about the strengths and weaknesses of a company The swot analysis, the capabilities, strategic planning and about the resource gap analysis.
Cosmetic shop management system project report.pdfKamal Acharya
Buying new cosmetic products is difficult. It can even be scary for those who have sensitive skin and are prone to skin trouble. The information needed to alleviate this problem is on the back of each product, but it's thought to interpret those ingredient lists unless you have a background in chemistry.
Instead of buying and hoping for the best, we can use data science to help us predict which products may be good fits for us. It includes various function programs to do the above mentioned tasks.
Data file handling has been effectively used in the program.
The automated cosmetic shop management system should deal with the automation of general workflow and administration process of the shop. The main processes of the system focus on customer's request where the system is able to search the most appropriate products and deliver it to the customers. It should help the employees to quickly identify the list of cosmetic product that have reached the minimum quantity and also keep a track of expired date for each cosmetic product. It should help the employees to find the rack number in which the product is placed.It is also Faster and more efficient way.
Forklift Classes Overview by Intella PartsIntella Parts
Discover the different forklift classes and their specific applications. Learn how to choose the right forklift for your needs to ensure safety, efficiency, and compliance in your operations.
For more technical information, visit our website https://intellaparts.com
Water billing management system project report.pdfKamal Acharya
Our project entitled “Water Billing Management System” aims is to generate Water bill with all the charges and penalty. Manual system that is employed is extremely laborious and quite inadequate. It only makes the process more difficult and hard.
The aim of our project is to develop a system that is meant to partially computerize the work performed in the Water Board like generating monthly Water bill, record of consuming unit of water, store record of the customer and previous unpaid record.
We used HTML/PHP as front end and MYSQL as back end for developing our project. HTML is primarily a visual design environment. We can create a android application by designing the form and that make up the user interface. Adding android application code to the form and the objects such as buttons and text boxes on them and adding any required support code in additional modular.
MySQL is free open source database that facilitates the effective management of the databases by connecting them to the software. It is a stable ,reliable and the powerful solution with the advanced features and advantages which are as follows: Data Security.MySQL is free open source database that facilitates the effective management of the databases by connecting them to the software.
Using recycled concrete aggregates (RCA) for pavements is crucial to achieving sustainability. Implementing RCA for new pavement can minimize carbon footprint, conserve natural resources, reduce harmful emissions, and lower life cycle costs. Compared to natural aggregate (NA), RCA pavement has fewer comprehensive studies and sustainability assessments.
We have compiled the most important slides from each speaker's presentation. This year’s compilation, available for free, captures the key insights and contributions shared during the DfMAy 2024 conference.
Hierarchical Digital Twin of a Naval Power SystemKerry Sado
A hierarchical digital twin of a Naval DC power system has been developed and experimentally verified. Similar to other state-of-the-art digital twins, this technology creates a digital replica of the physical system executed in real-time or faster, which can modify hardware controls. However, its advantage stems from distributing computational efforts by utilizing a hierarchical structure composed of lower-level digital twin blocks and a higher-level system digital twin. Each digital twin block is associated with a physical subsystem of the hardware and communicates with a singular system digital twin, which creates a system-level response. By extracting information from each level of the hierarchy, power system controls of the hardware were reconfigured autonomously. This hierarchical digital twin development offers several advantages over other digital twins, particularly in the field of naval power systems. The hierarchical structure allows for greater computational efficiency and scalability while the ability to autonomously reconfigure hardware controls offers increased flexibility and responsiveness. The hierarchical decomposition and models utilized were well aligned with the physical twin, as indicated by the maximum deviations between the developed digital twin hierarchy and the hardware.
Sachpazis:Terzaghi Bearing Capacity Estimation in simple terms with Calculati...Dr.Costas Sachpazis
Terzaghi's soil bearing capacity theory, developed by Karl Terzaghi, is a fundamental principle in geotechnical engineering used to determine the bearing capacity of shallow foundations. This theory provides a method to calculate the ultimate bearing capacity of soil, which is the maximum load per unit area that the soil can support without undergoing shear failure. The Calculation HTML Code included.
1. THERMAL POWER PLANT
OPERATIONS
Simulator Part 2- Day1
MANOHAR TATWAWADI
Director, tops
A2-806, PALLADION, BALEWADI, PUNE 411045
Mob: 9372167165, Email:-mtatwawadi@gmail.com
2. AIR CYCLE ESTABLISHMENT.. BOILER
• Open GD1,GD2,GD3,GD4,GD6,GD7,GD8,GD9 of the Flue
gas Path
• Open AD6,AD7,AD8 and AD-9 (Sec Air AH IN/OUT Dampers)
• Open GD-5A & GD-5B, AD-5 and AD-10 from panel "Fan &
Air Heater"
• Line-up for the Air Heaters Lubricating Oil Pumps(LOP)
• Put L/R/P for AH-A & B LOPs (both top& bottom) on
Remote. Ensure Auto/Manual control in Manual on Panel.
• Start LOP-I & II for both AH-A & B from panel and put them
on “AUTO”.
• Observe support & guide bearing temps for both AHs.
• Start Air Heaters A & B.
FLUE GAS PATH SEC AIR SYS PANEL
6. Starting of ID & FD Fans
• Lineup for LOPs of all Fans, AUTO/MANUAL Switches
on MANUAL & LRPs on REMOTE.
• Check Lub oil levels and Temps.
• Start the ID Fan A & B LOPs and check Lub Oil
pressure and Bearing Temp. < 500C
• Similarly start FD Fans LOPs and check Lub Oil
pressure and Bearing Temp. < 500C.
• Check the operation of vanes of all ID & FD Fans and
put them on minimum position.
• ID fans Outlet Dampers GD12 &GD13 are closed and
put on “INTERLOCK”
8. Starting of ID & FD Fans
Check the dampers in the flue gas path (GD1,GD2,GD3,GD4)
open.
Check the dampers of AH Secondary air ( AD6, AD7,AD8,AD9)
OPEN
Check the Interconnecting Dampers Sec Air(AD6 & AD6)
Start ID fan A from panel and observe:
• The normalized current on panel.
• Outlet damper GD-12 opens on interlock after time delay.
Start ID Fan B from Panel and observe:
• The normalized current on panel.
• Outlet damper GD-13 opens on interlock after time delay.
PANEL MIMIC
9. Starting of ID & FD Fans……..
Operate inlet vanes of ID fan A & B slowly from minimum to
get a furnace vacuum of about 10 mm. of water.
• Put ID fan A vane opening and ID fan B vane opening into
manual mode. Increase both vane openings in increment of
5% till ID fan master control reads -7.00mm pressure.
• Make sure ID fan master controller is in manual mode. Adjust
its output till setpoint of ID fan A vane controller and ID fan B
vane controller matches to its respective measured value.
• Once error in both the vane controllers is zero(difference
between SP & MV) then put both into Auto mode.
• Adjust set point to match the measured value of ID fan master
controller and put them into Auto mode of operation.
10. Starting of FD Fans
• Bring inlet regulating vanes of FD fan-A & B to minimum
position and on Manual.
• Check the selector switch on A position on Panel.
• Start FD fan-A and observe that the normalized current
of 18 amps on panel.
• Check the selector switch on B position on Panel
• Start FD fan-B and observe that the normalized current
of 18 amps on panel.
• Check that F.D. fan outlet dampers (AD-3 & AD4) open on
interlock after time delay
PANEL MIMIC
12. Starting of FD Fans & Auxiliary Air
• Open the Auxiliary air dampers (AA, BC, DE and
FF) of the windbox to 20% and then put them on
AUTO.
• Slowly increase the regulating vanes of both the
FD fans and check the increase TOTAL AIR FLOW
on the Panel.
• Increase the TOTAL AIR FLOW to about 300 TPH.
• Observe the ID Fan Vanes also opening on AUTO.
• Note :- The trials for Fans Bearing oil pressure
low, Temp high and other interlock tripping may
also be taken and logged.
13. AUXILIARY AIR DAMPERS
• The secondary air enters into the furnace from
the windbox through the secondary air
dampers at AA,BC,DE and FF elevations.
• The dampers at these elevations and 4 corners
of the furnace are called Auxiliary air dampers
• The WB to Furnace DP is maintained at 150
mmwcl by these dampers when put on AUTO.
15. Turbine Trip to Boiler Trip Switch
• Ensure the TT/BT switch on Turbine Control
Panel is in M Position
16. SCANNER AIR FANS
• Scanner Fans selector switch is in off position. Check that
scanner fan (SCF-A) is not running. It is taking suction from
atmosphere through emergency air damper which is open on
interlock mode.
• Ensure before starting scanner fans that Discharge
dampers(both SCF-A & B) are in de-interlock mode, closed on
panel.
• Put Discharge dampers in interlock mode
• Scanner fan A-B selector is on Fan-A
• Start the scanner fans from panel and observe the start
indication on same panel
• Observe discharger damper of running scanner fan A or B will
open depending on fan select & emergency damper closes on
interlock.
• Observe scanner air header pressure on the panel.
18. IGNITER AIR FANS
• Ensure before starting igniter fans:
• Put Discharge dampers in interlock mode
• Igniter fan A-B selector is on fan-A
• Start the igniter fans from panel and observe the
start indication on same panel
• Observe discharger damper of running igniter fan
A or B will open depending on fan selection
interlock. Observe igniter air header pressure.
• Note: Observe the scanner & igniter fan
indications on graphics "Air fans"
21. FURNACE PURGE
• Ensure the HO pump is OFF.
• Close H.O. trip valve on FSSS console.
• Open H.O. recirculation valves 1 & 2 by 50 %.
• Check that Startup / generator trip on is on OFF
position
• There are three conditions for the furnace
PURGING. They are;-
1. Boiler Drum Level Normal
2. Total Air Flow is more than 30%
3. All the scanners showing “No Flame”
22. Furnace Purging
• On completion of conditions the light of `Purge ready' and
the yellow light of `Push to purge' would light on FSSS
console.
• On getting these `Purge ready' signal, press `Push to Purge'
button on FSSS console. And observe the `Purge-cycle' would
start and would be indicated by yellow `Purging' light on
FSSS console.
• After completion of 1 minutes(in simulator it is one minute
and in Power station it takes 5 min) of `Purge-cycle', yellow
light of `Purge complete' would light and yellow light of
`Purging" would go off indicating the completed process of
furnace purging.
• Check that Burner tilt is at horizontal position on interlock
and its control is in Manual mode on panel.
24. Atomizing Air
• Close the atomizing steam valve to HO
burners AS-89
• (Note: If the fuel selection is on HO then only
open AS-89 valve and check atomizing steam
pressure on panel-2.)
• Open the atomizing air valve to Igniter/LDO
oils and observe atomizing air pressure on
panel.
25. WO/LDO/HSD Fuel Supply
Line up for WO fuel supply:-
• Fuel selection is WO on panel-2
• Start the WO pump from Field OHP
• Start the Igniter oil pump from field OHP
• Open igniter oil trip valve on FSSS console. Ensure igniter oil and
atomising air pressures.
• Open warm up oil trip valve on FSSS console. Regulate pressure from
control valve on Panel.
• Observe WO pressure and ensure WO atomizing air pressures.
• Set the WO pressure set point conveniently on panel.
• (Note: WO pressure controller operation involves only the set point
adjustment)
• Check for appropriate nozzle pair indication on the oil guns for WO firing
by depressing appropriate push button at AB elevation of gun pair select
on FSSS console.
26. FIRING SEQUENCE
A. Light up the boiler by depressing the push button `Pair 1-3
start' on FSSS console AB elevation. This will start 90 seconds of
start time of the oil guns. Green light of `Elevation AB Igniters
stop' would go off.
B. Check that within 10 seconds, all the 4 igniters at AB elevation
are proven `ON' as indicated by their respective red lights on
FSSS console. Observe igniter oil pressure and igniter
atomizing pressure.
C. At end of igniter start time (10 seconds), a start command
would be initiated for W.U. oil gun No. 1 and 15 seconds later
for WO gun No. 3.It would be indicated by green light of gun
`Re-tracted' going off.
• Watch closely and maintain furnace draft and drum level
whenever any heat input change (oil/coal) is being made to the
boiler.
27. FIRING SEQUENCE
D. As WO gun nozzle valve starts opening, the respective red light goes off
on FSSS console. When the nozzle valve is full open and gun is
proven, to respective green light comes up on FSSS console. During this
period, observe that WO pressure is maintained at 4.5 kg/cm2 by setting
warm up oil pressure setpoint.
E. The warm up oil pressure would start going down very fast as WO gun
nozzle valve starts opening. Watch that warm up oil pressure control
valve maintains a pressure of 4.5kg/cm2 after WO pressure control
valve whenever any warm up oil gun is being put in service.
F. Observe atomizing air pressure for WO firing which should be 1 kg/cm2
more than the oil pressure.
As warming of the boiler has started, temperature of flue gas and air would
rise gradually, Steaming would start. Water would swell and drum level
would go up.
• Open Drum/Economiser vent on Field. Open SH drain valve by 10 %.
• Put oil elevation sec. air damper controller into auto mode.