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The Art of the Possible:
Pump Curves and System Head Curves
Brian Gongol
DJ Gongol & Associates, Inc.
November 7, 2019
Nebraska Section AWWA Fall Conference
Kearney, Nebraska
Let's all take a deep breath and relax...
How do you feel when a pump goes down?
What if I told you...
..."pump problems" are almost never pump problems
It's almost always a system problem
Can't see inside a pump system (no glass pipes)
The only way to understand a pump system: Graphs
What's a pump curve for?
Tradeoffs
Energy in, flow and pressure out
Garden hose example
It looks like this
A pump curve is only half of what you need
System head curve is the other half
Pump speed, pressure, and flow
-- If you know two, you can find the third
You're just finding a point on a system head curve
A curve is just a set of connected points
Supply and demand
Pump capacity curves
The pump is stupid:
It doesn't know what to do,
other than to produce some
combination of head and flow
with the energy it's given
System head curves
The system sets the terms of
how the pump will behave
We've come to a crossroads
Pump curve: Possibilities
System head curve: Limits
Intersection: What happens
Parts of a good pump curve
Head
Flow
Horsepower
Er...horsepower
Speed
Hydraulic efficiency
Net Positive Suction Head Required (NPSHr)
Full performance envelope
Flat curves
Steep curves
Positive-displacement (diaphragm)
Positive-displacement (gear)
How to think of the difference
System head curves: Let's take a deeper dive
Static head
Friction head
Multiple friction curves (C values)
Pump capacity curves: Deeper dive
How a centrifugal impeller works
Basic stable curve: Constantly falling
Beware flatness at the top; it's very common
Unstable curve: Operating head > shutoff head
Finding the most beautiful curves
BEP is nice, but it's not the only thing
Everything in life comes with tradeoffs
Tradeoff: Pressure vs flow
Tradeoff: Higher flow raises NPSHr
Tradeoff: Suction capacity requires speed
Tradeoff: Solids size vs efficiency
Affinity laws (don't break 'em!)
Flow = x * Speed1
Head = y * Speed2
Horsepower = z * Speed3
How much power do you need?
Small jumps in speed mean big jumps in hp
Consider transmission/drive losses
Non-overloading (NOL) power
Is there room on the curve if demand grows?
What makes curves change?
Main breaks and open valves
What does that do to the curve?
Friction rise
What does that do to the curve?
Recirculation inside the pump
What does that do to the curve?
Off-curve information
Solids size
Priming and/or reprime capacity
System vs pump curves
Flat pump curve on flat system head curve
What happens if we add friction?
Small head rise with a big flow drop
Flat pump curve on steep system head curve
What if we add friction this time?
Headloss gets amplified into big flow loss
Steep pump curve on flat system head curve
Adding friction once again...
Rise in head more prominent than flow loss
Steep pump curve on steep system head curve
Why not add more friction?
Flow drops a lot and head rises even more
To generalize
General rules of thumb
General rules of thumb
General rules of thumb
Questions?
Thanks for your attention! Contact anytime with
questions:
Brian Gongol
DJ Gongol & Associates
515-223-4144
brian@gongol.net
www.gongol.net
@djgongol (social media)
Credits

Photo of Little Rock Creek Dam (public domain):

https://www.loc.gov/pictures/collection/hh/item/
ca1230.photos.011757p/

Photo of NASA Mission Control (public domain):

https://www.loc.gov/resource/highsm.14154/?r=-0.572,-
0.1,2.144,0.855,0

All other photographs are original work of the author

Computer-generated pump curves courtesy of the Gorman-Rupp Co.
and Patterson Pump Co.

Illustrations are original work of the author

All rights reserved to their respective owners

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