INTRO TO PUMP HYDRAULICS
Brian Gongol
DJ Gongol & Associates, Inc.
November 2, 2023
Nebraska Section AWWA Joint Fall Conference
Kearney, Nebraska
Pump: A machine for adding energy to fluid
...causing it to defy gravity
It's a conversion (but not a religious one)
Atmospheric pressure into something useful
Energy in • Pressure and flow out
Trade-off: Your thumb over a garden hose
Main pump types

Positive displacement

Pushers

Centrifugal

Spinners
Positive displacement physically pushes the water
High, consistent pressures & specific volumes
Diaphragm pumps
Peristaltic pumps
Progressive cavity pumps
Gear pumps
Good with thick fluids that don't like to flow
Centrifugal pumps create pressure differential
Low pressure at eye, high pressure at discharge
Most collection system pumps are centrifugal
Impeller versus propeller
Containing the action of an impeller
Wearplate, impeller, shaft, sealplate, & seal
Three primary styles of centrifugal pump
Flooded suction
Submersible
Self-priming
Create a low-pressure area
Atmospheric pressure pushes into the low
Discharge to higher pressure
Science of atmospheric pressure
Weight of a column of air above you
Forces that offset its effects
Vapor pressure
Losses on the way to the low
Friction en route to the impeller eye
Includes piping and losses inside the pump
Static elevation differences
Also important: A sensible safety factor
A hurricane is one way to think of it...
...but so is a tire on a wet or muddy road
Pressure and flow as a production frontier
A pump performs where the system allows it
Figuring system head curves
Two pairs of things to consider
Pair 1: Static head and friction head
Pair 2: Suction head and discharge head
The moving target is usually discharge piping
Pipe roughness
Solids buildup (settling and sedimentation)
Mineral deposits and tuberculation
Scouring velocity is important but not enough
Pockets of air can restrict flow, too
Valves and appurtenances: Equivalent length
Plotting today's head curve vs. tomorrow's
Plotting multiple pump speeds
VFDs are no magic bullet
Static heads determine VFD usefulness
Very little about pumping is linear
Opening or closing valves is rarely linear
Pipe diameters and flow rates aren't linear
Friction losses aren't linear
Multiple-pump operation isn't linear, either
Pumps in series increase heads
Pumps in parallel increase flows
Know what you're getting in advance
Parallel operation on a flat system head curve
Parallel ops on a rising system head curve
Parallel-series operation
Parallel-series operation on a curve
Pumps don't suck, but cavitation does
Discharge-side cavitation
Suction-side cavitation
Always use the safest available pump
Safety matters: Deadly gases
Safety matters: Falls
Safety matters: Electrocution
Where a flooded suction makes sense
Where submersibles make sense
Where self-priming pumps make sense
Questions?

Thank you for coming! 
Brian Gongol
DJ Gongol & Associates

515-223-4144
info@djgongol.com
www.gongol.net

Facebool, Twitter, or
LinkedIn: @djgongol

Call or email anytime
References and credits

Catalog images of pumps courtesy AMT Pump Co.

Hurricane imagery from NOAA (public domain)

http://www.nnvl.noaa.gov/cgi-bin/index.cgi?
page=items&ser=112503&large=1

Propeller image from the US Navy (public domain)

http://www.history.navy.mil/photos/sh-usn/usnsh-g/ap126-d.htm

Wildly incorrect isometric image of a purported progressive-cavity
pump generated by Bing AI

Lift station sample diagram and pump cutaway photo courtesy The
Gorman-Rupp Co.

All other photos are original work of and copyright reserved by Brian
Gongol

Introduction to Pump Hydraulics - v.15