The document discusses a philosophy of zero defects manufacturing, emphasizing the importance of intrinsic techniques to prevent quality defects in production processes. It outlines historical developments in quality management from the 1960s to the 21st century, including Total Quality Management and Six Sigma. The author highlights the necessity of leadership, proper training, and acknowledgment of limitations to achieve high-quality outcomes in industrial settings.

1. ACHIEVE ORGANIZATIONAL EXTRINSIC END RESULT VIA INTRINSIC TECHNIQUE APPLICATION
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2. The Ultimate Solution for Zero Defects Manufacturing
Zero Defects
Zero defects is a philosophy of
Lean Manufacturing. It simply History & Handling Methods
means that every process should
be designed so that it is What causes defects?
impossible to produce poor
quality. The underlying premise, Imperfections of Conscious
which is true in nearly every case,
is that the cost of preventing The 7 Secrets Rhythm
problems is lower than the cost
Comparison of Traditional & T7SR
of fixing them.

3. The Ultimate Solution for Zero Defects Manufacturing

4. Zero Defects The Ultimate Solution for Zero Defects Manufacturing
History & Handling Methods
• 1960s ~ Articulated by Phil Crosby
• 1970s ~ Total Quality Management (TQM)
• Statistical Process Control (SPC)
• ISO 9001
• 1980s ~ Six Sigma
• Lean manufacturing
• 21st century ~ The 7 Secrets Rhythm

5. The Ultimate Solution for Zero Defects Manufacturing

6. The Ultimate Solution for Zero Defects Manufacturing
What’s causes defects?
Great different Cultural factors
between Teams, Driving out fear, management commitment
Cause Variance
and SPC, Taguchi & DOE
Effects
which impact the Complexity
Defects! Process Mapping, DFMA
Mistake-proofing, Poka-Yoke, or ZQC

7. The Ultimate Solution for Zero Defects Manufacturing
Imperfections of Conscious !
You can train any policy, acts, terms
and conditions, systems, rules & Driven to work
regulations its all EXTRINSIC process • but not remember
defined!
Driven from work to home
• but meant to stop at a store
Manufacturing or corporate world
yet to directly handle INTRINSIC Workers finished the shift
part of execution happen in • don’t remember what they have done
individual mind flow! Building green widgets all morning
• green parts into red widgets

8. The Ultimate Solution for Zero Defects Manufacturing
ACCEPT LIMITATIONS
 Effort to Replace old Patterns;
 it is necessary to recognize one’s limitations
 Depression is a reaction
 have the knowledge but our power is limited
 Acceptance of facts is a precondition to an
action towards Respond
 Non- acceptance itself is a Reaction
 Non-acceptance does not alter the facts
 SO ACCEPT THE FACTS AND KEEP ACTION
The entire global industry required Intrinsic techniques

9. The Ultimate Solution for Zero Defects Manufacturing

10. The Ultimate Solution for Zero Defects Manufacturing
The 7 Secrets Rhythm

11. The Ultimate Solution for Zero Defects Manufacturing
Action Beyond Thinking
Self Permission for New & Higher Goals
Stay tune as when it was Started
Effort to Replace old Pattern
Involve in Depth to Recall it Anytime
Multitasking Possibilities (L & R)
Activity Accordingly (AA, CM)

12. The Ultimate Solution for Zero Defects Manufacturing
Traditional Training The 7 Secrets Rhythm
Extrinsic part of teaching & training Intrinsic techniques of unfolding Nobel &
which just teach to follow each individual/team quality
Pushing the limit of left brain Harvesting power of right brain
Logical learning. Intuition express unique for each client.
Realizing & Radiating the autonomic
Understanding issue such as stress,
routed alpha thinking mind, mould super
behavior pattern
personal, staff team character
Encourage to be authority to use your Radiate Influence power for all the right
ideas performance of your task
ASSESSMENT 2 DAYS TRAINING VERIFICATION RE-ASSESSEMENT
Collect current data The 7 Secrets Rhythm Review techniques, Prepared AFTER
BEFORE training Workshop verify the performance training performance,
performance (1 Days optional) (every 30 days) (100 days)

13. The Ultimate Solution for Zero Defects Manufacturing
THE 7
CATEGORY ZERO DEFECTS SIG SIXMA/ETC SECRETS
RHYTHM
Purpose Defect prevention Defect management Activate Alertness
Understanding Easy Need logic mind Just do it
Training Production worker Extensive training Every individual
Manpower Few extra More special level Just existing staff
Cost Extra cost to communicate High Cost Competitive Cost
Concept Work right 0.000003 defects allow Right brain activation
Technology Leadership Quality Control Inner Mind
Expand depth, width of
Performance No defects acceptable Few defects
performance
Every job but need
Application different training
Limited All job, same training
Employee Identify issue Non-involvement Complete immense

14. The Ultimate Solution for Zero Defects Manufacturing
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