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Brought to you by;                        Presented by Elan from;
The Ultimate Solution for Zero Defects Manufacturing


Zero Defects
Zero defects is a philosophy of
Lean Manufacturing. It simply             History & Handling Methods
means that every process should
be designed so that it is                 What causes defects?
impossible to produce poor
quality. The underlying premise,          Imperfections of Conscious

which is true in nearly every case,
is that the cost of preventing            The 7 Secrets Rhythm

problems is lower than the cost
                                          Comparison of Traditional & T7SR
of fixing them.
The Ultimate Solution for Zero Defects Manufacturing
Zero Defects            The Ultimate Solution for Zero Defects Manufacturing


         History & Handling Methods
   •   1960s ~ Articulated by Phil Crosby
   •   1970s ~ Total Quality Management (TQM)
   •   Statistical Process Control (SPC)
   •   ISO 9001
   •   1980s ~ Six Sigma
   •   Lean manufacturing
   •   21st century ~ The 7 Secrets Rhythm
The Ultimate Solution for Zero Defects Manufacturing
The Ultimate Solution for Zero Defects Manufacturing


What’s causes defects?
Great different                      Cultural factors
between                   Teams, Driving out fear, management commitment


Cause                                     Variance
and                                    SPC, Taguchi & DOE

Effects
which impact the                        Complexity
Defects!                                Process Mapping, DFMA




                        Mistake-proofing, Poka-Yoke, or ZQC
The Ultimate Solution for Zero Defects Manufacturing


Imperfections of Conscious !
You can train any policy, acts, terms
and conditions, systems, rules &        Driven to work
regulations its all EXTRINSIC process   • but not remember
defined!
                                        Driven from work to home
                                        • but meant to stop at a store
Manufacturing or corporate world
yet to directly handle INTRINSIC        Workers finished the shift
part of execution happen in             • don’t remember what they have done
individual mind flow!                   Building green widgets all morning
                                        • green parts into red widgets
The Ultimate Solution for Zero Defects Manufacturing


ACCEPT LIMITATIONS

  Effort to Replace old Patterns;
     it is necessary to recognize one’s limitations
  Depression is a reaction
     have the knowledge but our power is limited
  Acceptance of facts is a precondition to an
   action towards Respond
     Non- acceptance itself is a Reaction
  Non-acceptance does not alter the facts
  SO ACCEPT THE FACTS AND KEEP ACTION
The entire global industry required Intrinsic techniques
The Ultimate Solution for Zero Defects Manufacturing
The Ultimate Solution for Zero Defects Manufacturing
The 7 Secrets Rhythm
The Ultimate Solution for Zero Defects Manufacturing




Action Beyond Thinking
Self Permission for New & Higher Goals
Stay tune as when it was Started
Effort to Replace old Pattern
Involve in Depth to Recall it Anytime
Multitasking Possibilities (L & R)
Activity Accordingly (AA, CM)
The Ultimate Solution for Zero Defects Manufacturing



      Traditional Training                         The 7 Secrets Rhythm

      Extrinsic part of teaching & training        Intrinsic techniques of unfolding Nobel &
           which just teach to follow                     each individual/team quality



          Pushing the limit of left brain              Harvesting power of right brain
                Logical learning.                  Intuition express unique for each client.


                                                     Realizing & Radiating the autonomic
      Understanding issue such as stress,
                                                   routed alpha thinking mind, mould super
              behavior pattern
                                                        personal, staff team character



     Encourage to be authority to use your         Radiate Influence power for all the right
                    ideas                                 performance of your task


   ASSESSMENT                 2 DAYS TRAINING          VERIFICATION              RE-ASSESSEMENT

Collect current data        The 7 Secrets Rhythm     Review techniques,           Prepared AFTER
 BEFORE training                 Workshop          verify the performance      training performance,
   performance                (1 Days optional)        (every 30 days)               (100 days)
The Ultimate Solution for Zero Defects Manufacturing

                                                                            THE 7
   CATEGORY       ZERO DEFECTS                SIG SIXMA/ETC                SECRETS
                                                                           RHYTHM

  Purpose           Defect prevention         Defect management         Activate Alertness


Understanding             Easy                  Need logic mind              Just do it


  Training         Production worker           Extensive training        Every individual


 Manpower              Few extra               More special level        Just existing staff


    Cost        Extra cost to communicate          High Cost             Competitive Cost


  Concept              Work right            0.000003 defects allow   Right brain activation


 Technology            Leadership               Quality Control             Inner Mind

                                                                      Expand depth, width of
Performance       No defects acceptable           Few defects
                                                                          performance

                   Every job but need
 Application        different training
                                                    Limited            All job, same training


  Employee            Identify issue            Non-involvement        Complete immense
The Ultimate Solution for Zero Defects Manufacturing




Brought to you by;            Presented by Elan from;

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The 7 Secrets Rhythm Ultimate Solution for Zero Defect Manufacturing

  • 1. ACHIEVE ORGANIZATIONAL EXTRINSIC END RESULT VIA INTRINSIC TECHNIQUE APPLICATION Brought to you by; Presented by Elan from;
  • 2. The Ultimate Solution for Zero Defects Manufacturing Zero Defects Zero defects is a philosophy of Lean Manufacturing. It simply History & Handling Methods means that every process should be designed so that it is What causes defects? impossible to produce poor quality. The underlying premise, Imperfections of Conscious which is true in nearly every case, is that the cost of preventing The 7 Secrets Rhythm problems is lower than the cost Comparison of Traditional & T7SR of fixing them.
  • 3. The Ultimate Solution for Zero Defects Manufacturing
  • 4. Zero Defects The Ultimate Solution for Zero Defects Manufacturing History & Handling Methods • 1960s ~ Articulated by Phil Crosby • 1970s ~ Total Quality Management (TQM) • Statistical Process Control (SPC) • ISO 9001 • 1980s ~ Six Sigma • Lean manufacturing • 21st century ~ The 7 Secrets Rhythm
  • 5. The Ultimate Solution for Zero Defects Manufacturing
  • 6. The Ultimate Solution for Zero Defects Manufacturing What’s causes defects? Great different Cultural factors between Teams, Driving out fear, management commitment Cause Variance and SPC, Taguchi & DOE Effects which impact the Complexity Defects! Process Mapping, DFMA Mistake-proofing, Poka-Yoke, or ZQC
  • 7. The Ultimate Solution for Zero Defects Manufacturing Imperfections of Conscious ! You can train any policy, acts, terms and conditions, systems, rules & Driven to work regulations its all EXTRINSIC process • but not remember defined! Driven from work to home • but meant to stop at a store Manufacturing or corporate world yet to directly handle INTRINSIC Workers finished the shift part of execution happen in • don’t remember what they have done individual mind flow! Building green widgets all morning • green parts into red widgets
  • 8. The Ultimate Solution for Zero Defects Manufacturing ACCEPT LIMITATIONS  Effort to Replace old Patterns;  it is necessary to recognize one’s limitations  Depression is a reaction  have the knowledge but our power is limited  Acceptance of facts is a precondition to an action towards Respond  Non- acceptance itself is a Reaction  Non-acceptance does not alter the facts  SO ACCEPT THE FACTS AND KEEP ACTION The entire global industry required Intrinsic techniques
  • 9. The Ultimate Solution for Zero Defects Manufacturing
  • 10. The Ultimate Solution for Zero Defects Manufacturing The 7 Secrets Rhythm
  • 11. The Ultimate Solution for Zero Defects Manufacturing Action Beyond Thinking Self Permission for New & Higher Goals Stay tune as when it was Started Effort to Replace old Pattern Involve in Depth to Recall it Anytime Multitasking Possibilities (L & R) Activity Accordingly (AA, CM)
  • 12. The Ultimate Solution for Zero Defects Manufacturing Traditional Training The 7 Secrets Rhythm Extrinsic part of teaching & training Intrinsic techniques of unfolding Nobel & which just teach to follow each individual/team quality Pushing the limit of left brain Harvesting power of right brain Logical learning. Intuition express unique for each client. Realizing & Radiating the autonomic Understanding issue such as stress, routed alpha thinking mind, mould super behavior pattern personal, staff team character Encourage to be authority to use your Radiate Influence power for all the right ideas performance of your task ASSESSMENT 2 DAYS TRAINING VERIFICATION RE-ASSESSEMENT Collect current data The 7 Secrets Rhythm Review techniques, Prepared AFTER BEFORE training Workshop verify the performance training performance, performance (1 Days optional) (every 30 days) (100 days)
  • 13. The Ultimate Solution for Zero Defects Manufacturing THE 7 CATEGORY ZERO DEFECTS SIG SIXMA/ETC SECRETS RHYTHM Purpose Defect prevention Defect management Activate Alertness Understanding Easy Need logic mind Just do it Training Production worker Extensive training Every individual Manpower Few extra More special level Just existing staff Cost Extra cost to communicate High Cost Competitive Cost Concept Work right 0.000003 defects allow Right brain activation Technology Leadership Quality Control Inner Mind Expand depth, width of Performance No defects acceptable Few defects performance Every job but need Application different training Limited All job, same training Employee Identify issue Non-involvement Complete immense
  • 14. The Ultimate Solution for Zero Defects Manufacturing Brought to you by; Presented by Elan from;