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T7SR ZERO DEFECT MANUFACTURING COURSE OUTLINE
- 1. Rewiring The Brainvia Note: Please check for specific Staff Level (Position) / Job Scope / KPI / Competency related sub-module COURSE TITLE THE 7 SECRETS RHYTHM FOR ZERO DEFECTS MANUFACTURING (ZDM) Page 1 of 4 THEME Achieving organizational extrinsic via intrinsic technique COURSE CODE T7SRZDM COURSE DURATION 2 Days COURSE CATEGORY Overall Manufacturing Production Line Production Worker Group 1 Day USD990.00 / pax Executive & Above Group 2 Days USD1980.00 / pax HRDF SCHEME Claimable INTRODUCTION Pre-assessment of mind activeness, alertness, stress level, non-clinical health issues, recalling ability and state of the emotion. Introduction to Zero Defect Manufacturing (ZDM), traditional training and it’s important. Research oriented, scientifically proven techniques and practical. T7SR training will unfold the innate human potential effortlessly which will be parallel with all the technological advancement. ABOUT ZDM Zero defects are a philosophy of Lean Manufacturing. ZDM is a data mining approach and applicable only for future correction purposes, measurable information and to further advance in technological devices. The underlying premise, which is true in nearly every case, is that the cost of preventing problems is lower than the cost of fixing them. Quality defects have significant costs associated with some of the most obvious being money, time, resources, and lost reputation. Programs to eliminate quality defects can be expensive and time consuming. One of the most influential ideas about this was the notion of "zero defects." This phrase was coined by Philip Crosby in his 1979 book titled, "Quality is Free." Which also mean Zero Defect is equivalent to high standard in quality and directly related to preventive measures. T7SR for OSH’s modularized training is specially cater for the employees and executives to improve and maintain the quality in terms of human aspects. T7SR is a practical technique that will moderate inner brain frequency and designed to bring the best out of an individual. The training will focus on strengthening on the individual’s brain capacity. The rhythm will promote personal excellencies and self regulate the individual’s mind, behaviors, attitude and character. It will have direct impact in reducing the cost of fixing ZDM. Our latest T7SR methodology will allow each individual to have self mind mining opportunity. It will positively contribute towards achieving the desired results in ZDM even in the current ongoing active project/task/production.
- 2. Rewiring The Brainvia Note: Please check for specific Staff Level (Position) / Job Scope / KPI / Competency related sub-module COURSE TITLE THE 7 SECRETS RHYTHM FOR ZERO DEFECTS MANUFACTURING (ZDM) Page 2 of 4 LEARNING OBJECTIVES At the end of the course participants shall be able to Develop and sharpening attention and focus to have better control ZDM. Demonstrating effective critical and analytical thinking for precision which will contribute to cost containment. Activating mind power to increase it’s natural measurement (6th Sense - intuition power) ability beyond digital and mechanical tools. Ability to recall the innate skills and knowledge for better use at workplace. Enhancing relax mood and reducing stress among all staffs. Increasing the capabilities to produce effective planning and execution. Improving overall social climate among the staffs and ensure smooth operations. THE 7 SECRETS OF ZDM 1. Ever active mind 2. Mind resetting 3. Greater attention 4. Creativity mind 5. Naturally higher re-calling ability 6. Activating 360 degree intelligence 7. Relaxed mood with higher awareness MODULE 1 - EVER ACTIVE MIND Maintaining the mind power at the active state at longer duration. These state of mind is the key for concentration, focus and alertness at workplace. In this module, participants will be taught techniques to increase subtle precision ability. Increasing the ability in tracing errors in advance. They will have the ability to stay tune at work. MODULE 2 - MIND RESETTING Erasing un-achieving mind set on ZDM. The staff will develop, cultivate new and higher goals on ZDM. This techniques will translate the vision, mission and company goal into action. MODULE 3 - GREATER ATTENTION This technique will enhance the participant's hearing and listening skills. Participant will demonstrate happiness at workplace. They will have natural abilities to perform their work happily and increasing their production as well as quality. It will directly reduce errors, rework, rejection and defects. This is a powerful techniques that will directly show a good result in ZDM. MODULE 4 - CREATIVITY MIND The techniques will promote harmony in thought, word and deeds. Any individual in this state, they are living in the present or their mind is not preoccupied with past or future thoughts. These state of mind is will contribute towards new or improve idea at work.
- 3. Rewiring The Brainvia Note: Please check for specific Staff Level (Position) / Job Scope / KPI / Competency related sub-module COURSE TITLE THE 7 SECRETS RHYTHM FOR ZERO DEFECTS MANUFACTURING (ZDM) Page 3 of 4 MODULE 5 - MEMORY POWER Forgetfulness at work can cause serious defect in quality control. This technique will enhance and improves memory power that will directly producing good results in ZDM. The ability to recall will more natural and improves efficiencies and on job effectiveness. MODULE 6 - MULTITASKING There are many people operating with only either left or right side dominant brain. Practicing these techniques will enabling to bridge both side of the brain. The combination of both brains will ensure personal mastery and self regulation towards mastering opposite brain skills. MODULE 7- RELAXED MOOD The participants who are mastering this technique will develop ability to root the emotion towards intelligent energy. This relax mood will promote self mind mining within the self. It will improve the participant’s overall performance. There will be mark differences in attitude, character, discipline, dedication and determination. Attracting a better and enhance communication mode and style from self, others will be reset and tuned for harmony. TARGET AUDIENCE This course designed for persons involved in the working area like quality control, production, process planning, engineers, managers and executive including office staff whom are involved in production and manufacturing process or task and will obtain numerous benefits. Executive & Above Group 2 Days Production Worker Group 1 Day Quality Heads Manufacturing Head Engineering Heads Process Heads Engineers, Sr. Managers Line leaders Supervisors Production workers Contract workers General workers Entry level staff Cleaners
- 4. Rewiring The Brainvia Note: Please check for specific Staff Level (Position) / Job Scope / KPI / Competency related sub-module COURSE TITLE THE 7 SECRETS RHYTHM FOR ZERO DEFECTS MANUFACTURING (ZDM) Page 4 of 4 LIST OF TEACHING AIDS LCD Projector White Board with accessories Flip Chart with accessories Color pens for each participant 5 A4 papers for each participant LIST OF CLASSROOM ACTIVITIES 1. Game of 5 basic sense and Six Sense 2. Game of Hearing & Listening 3. 7 Exercises within 7 Minutes 4. Active Brain 5. Mind Resetting 6. Focus & Concentration 7. Creative Brain 8. Memory Power 9. Single Rhythm Cycle 10. Alpha Thinking Pattern "The quality manager must be clear, right from the start, that zero defects is not a motivation program. Its purpose is to communicate to all employees the literal meaning of the words 'zero defects' and the thought that everyone should do things right the first time." "Quality Is Free" by Philip B. Crosby (McGraw-Hill Books, 1979)