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Section 5 Major Structural Materials for Aeronautical and Automotive Structures An overview of the major materials used in aeronautical and automotive structures will be given in this section. The mechanical and physical properties of the materials will be highlighted, with an emphasis placed on the stiffness versus density and strength versus density of various materials. ©  Loughborough University 2010. This work is licensed under a  Creative Commons Attribution 2.0 Licence .
Contents ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Structural Materials ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Steels ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Aluminium Alloys ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Advanced Fibre-Reinforced Polymeric Composites ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Advanced Fibre-Reinforced Polymeric Composites (continued) ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],http://en.wikipedia.org/wiki/File:Rutan.variEze.g-veze.arp.jpg   © Superleague formula: the beautifulrace 2007.  Sourced from  http://www.flickr.com/photos/7480659@N06/2090647287  available for download under  a Creative Commons licence .
Summary of Major Mechanical Properties * Unidirectional (UD) with 60% fibre-volume fraction Density (kg/m 3 ) E (GPa)   y MPa  ult (MPa) K 1c (MPa.m ½ )  (  10 -6  1/  C) Metals and Alloys Aluminium Alloys 2024 7075 Cast Iron Steels mild steel high strength Nickel Alloy Titanium Alloy Magnesium Alloy Polymers or Plastics Epoxy and Polyester PVC Composites CFRP* GRP* Ceramics Alumina Silicon Carbide 2800 2800 7200 7850 7850 8800 4500 1800 1250 1400 1750 1950 3750 3000 72 72 83-170 210 210 190 110 45 2-4 2-4 140 35 390 450 0.33 0.33 0.2-0.3 0.29 0.29 0.3 0.33 0.35 0.3-0.4 0.4 0.3 0.3 0.1-0.2 0.1-0.2 410 480 120-290 220 340-1000 200-1600 760-1000 80-280 30-100 46 630 300 5000 10000 480 550 69-480 430 550-1200 400-2000 900-1200 140-340 30-120 - - - - - 45 23 6-20 100-200 50-154 - 55-115 - 0.4 - 32-45 20-60 4 3 23 23 10-12 12 14 12 10 27 55-90 80 -0.9 7 9 4
Stiffness versus Density Composites Density (kg/m 3 ) 100 300 1,000 3,000 10,000 30,000 0.01 0.1 1 10 100 1,000 Young’s Modulus (GPa) Woods and Wood Products Foams Metals and Alloys Polymers
Strength versus Density Metals and Alloys Composites Woods and Wood Products Polymers Foams Density (kg/m 3 ) 100 300 1,000 3,000 10,000 30,000 0.1 1 10 100 1,000 10,000 Strength (MPa)
Failure Modes of Structural Materials ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Ductile Fracture ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],© Sigmud 2008 sourced from  http://tinyurl.com/yb9e5no  available for download under  a Creative Commons licence .
Brittle Fracture ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],© Sigmud 2009. Sourced from  http://en.wikipedia.org/wiki/File:Cast_iron_tensile_test.JPG  available for download under  a Creative Commons licence .
Temperature Dependent Ductile-Brittle Fracture Transition FCC metals Low-strength alloys (BCC metals, low carbon steel and thermoplastics) High-strength alloys Temperature Absorbed Energy
Allowable Stress and Factor of Safety ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],F = Allowable stress (from material properties data) f = Applied ultimate stress (from calculations / analysis / test) xxx denotes tension, compression, shear, buckling, bearing etc.
How to Obtain Data on Material Properties? ,[object Object],[object Object],[object Object]
This resource was created by Loughborough University and released as an open educational resource through the Open Engineering Resources project of the HE Academy Engineering Subject Centre. The Open Engineering Resources project was funded by HEFCE and part of the JISC/HE Academy UKOER programme. © 2010 Loughborough University. Except where otherwise noted this work is licensed under a  Creative Commons Attribution 2.0 Licence .  The name of Loughborough University, and the Loughborough University logo are the name and registered marks of Loughborough University. To the fullest extent permitted by law Loughborough University reserves all its rights in its name and marks, which may not be used except with its written permission. The JISC logo is licensed under the terms of the Creative Commons Attribution-Non-Commercial-No Derivative Works 2.0 UK: England & Wales Licence.  All reproductions must comply with the terms of that licence. The HEA logo is owned by the Higher Education Academy Limited may be freely distributed and copied for educational purposes only, provided that appropriate acknowledgement is given to the Higher Education Academy as the copyright holder and original publisher. Credits

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Structures and Materials- Section 5 Major Structural Materials for Aeronautic and Automotive Structures

  • 1. Section 5 Major Structural Materials for Aeronautical and Automotive Structures An overview of the major materials used in aeronautical and automotive structures will be given in this section. The mechanical and physical properties of the materials will be highlighted, with an emphasis placed on the stiffness versus density and strength versus density of various materials. © Loughborough University 2010. This work is licensed under a Creative Commons Attribution 2.0 Licence .
  • 2.
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  • 5.
  • 6.
  • 7.
  • 8. Summary of Major Mechanical Properties * Unidirectional (UD) with 60% fibre-volume fraction Density (kg/m 3 ) E (GPa)   y MPa  ult (MPa) K 1c (MPa.m ½ )  (  10 -6 1/  C) Metals and Alloys Aluminium Alloys 2024 7075 Cast Iron Steels mild steel high strength Nickel Alloy Titanium Alloy Magnesium Alloy Polymers or Plastics Epoxy and Polyester PVC Composites CFRP* GRP* Ceramics Alumina Silicon Carbide 2800 2800 7200 7850 7850 8800 4500 1800 1250 1400 1750 1950 3750 3000 72 72 83-170 210 210 190 110 45 2-4 2-4 140 35 390 450 0.33 0.33 0.2-0.3 0.29 0.29 0.3 0.33 0.35 0.3-0.4 0.4 0.3 0.3 0.1-0.2 0.1-0.2 410 480 120-290 220 340-1000 200-1600 760-1000 80-280 30-100 46 630 300 5000 10000 480 550 69-480 430 550-1200 400-2000 900-1200 140-340 30-120 - - - - - 45 23 6-20 100-200 50-154 - 55-115 - 0.4 - 32-45 20-60 4 3 23 23 10-12 12 14 12 10 27 55-90 80 -0.9 7 9 4
  • 9. Stiffness versus Density Composites Density (kg/m 3 ) 100 300 1,000 3,000 10,000 30,000 0.01 0.1 1 10 100 1,000 Young’s Modulus (GPa) Woods and Wood Products Foams Metals and Alloys Polymers
  • 10. Strength versus Density Metals and Alloys Composites Woods and Wood Products Polymers Foams Density (kg/m 3 ) 100 300 1,000 3,000 10,000 30,000 0.1 1 10 100 1,000 10,000 Strength (MPa)
  • 11.
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  • 13.
  • 14. Temperature Dependent Ductile-Brittle Fracture Transition FCC metals Low-strength alloys (BCC metals, low carbon steel and thermoplastics) High-strength alloys Temperature Absorbed Energy
  • 15.
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  • 17. This resource was created by Loughborough University and released as an open educational resource through the Open Engineering Resources project of the HE Academy Engineering Subject Centre. The Open Engineering Resources project was funded by HEFCE and part of the JISC/HE Academy UKOER programme. © 2010 Loughborough University. Except where otherwise noted this work is licensed under a Creative Commons Attribution 2.0 Licence . The name of Loughborough University, and the Loughborough University logo are the name and registered marks of Loughborough University. To the fullest extent permitted by law Loughborough University reserves all its rights in its name and marks, which may not be used except with its written permission. The JISC logo is licensed under the terms of the Creative Commons Attribution-Non-Commercial-No Derivative Works 2.0 UK: England & Wales Licence.  All reproductions must comply with the terms of that licence. The HEA logo is owned by the Higher Education Academy Limited may be freely distributed and copied for educational purposes only, provided that appropriate acknowledgement is given to the Higher Education Academy as the copyright holder and original publisher. Credits