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Presented by-
Arushi Chadha
Prerna Srivastva
Introduction
 Store is a place where excess material is
kept which will be used as and when
required. Loss of items, deterioration,
obsolescence and inadequacy [of what is
stored to what is needed] are treated as
‘part of life’.
Introduction
 Store management is “ to receive
materials, to protect them while in
storage from damage & unauthorized
removal, to issue the material in the right
quantities, at the right time to the right
place and to provide these service
promptly and at least cost”.
Objectives of store
 In the chain of internal customers and
suppliers, stores has several internal
customers. As a matter of fact all functions
of management are internal customers to
stores. Customers as usual expect Quality
Cost and Delivery from every supplier.
Stores also have to deliver these customer
expectations. In the process of discharging
this obligation Stores perform some
activities that are functions of Stores.
Objectives of store
 Minimizing cost of production through
minimizing cost on materials
 Maintaining the value of materials
 Service to user departments
 Establishing Co-ordination with other
departments
 Advising materials Manager
Functions of Stores
1. Receipt
2. Storage
3. Retrieval
4. Issue
5. Records
6. Housekeeping
7. Control
8. Surplus management
9. Verification
10. Interaction & coordination
Receipt
 Any item of goods or material that enters the
organization always enters through the stores.
Similarly, every item unless specifically excluded,
has to leave through the store. Stores is the final
account keeper of all materials.
 Material sent by any supplier after the security
clearance comes to the stores. Stores check the
document carried by the carrier, known as Delivery
Challan, against the copy of the Purchase Order
placed on the supplier by the organization.
Receipt
 Once the adequacy is established and quantity is
verified the material is sent for testing for quality
parameters.
 Some times quality control tests are elaborate and time
consuming. If the policy of receipt is to unload the
material subject to quality control acceptance, it is
cleared for unloading.
 Unloaded material is kept on the hold if it not yet
cleared by quality control department. If the material is
rejected it is sent back to the supplier after clear
documentation.
Storage
 Once the unloaded material is approved by the
quality control department, as per the quality
plan in the quality system, it is moved to a
specific place in the stores layout.
 The material is so stored that it becomes easy
to retrieve and issue subsequently.
 Storage should also ensure protection against
deterioration, damage and pilferage.
Storage
 Detailed system is adopted for location and
labeling of items while in storage. Storage plan
is made keeping in mind,
1. nature of the product- physical state, toxicity,
inflammability and other hazards
2. volume and weight- heavy or light
3. movement frequency- fast moving or slow moving
4. point of use
Retrieval
 Easy and quick retrievability of items that are
demanded by the internal customers.
 Easy identification, maximum space utilization and
minimum handling are key factors to retrieval
functions.
 It is common knowledge in many of the companies
that after hours of searching for the item is declared
to be out of stock. This causes hold up of
production process and avoidable urgent purchase
of out of stock material. This function takes place as
per established retrieval system.
Issue
 Fulfilling customer demand for the item in
minimum time, keeping quality high and cost
minimum is issue.
 An internal customer doesn’t pay the price but
he has to fulfill requirement of authorization for
the demand.
 A duly authorized indent or requisition for the
item is the key
Records
 Maintaining records of receipt and issue.
 Updating the stock levels as per movement of
materials.
 Basic records of store are bin card and stock
register.
 Bin card is placed on the bin in which items are
stored. This gives information about receipt, issue
and balance.
 stock register gives all the information in the bin card
and also the value.
Housekeeping
 Maintenance of spic and span
cleanliness in the store and ensuring
principle of Place for Everything and
Everything in its place is fully
implemented.
 Good housekeeping ensures
satisfactory work practices
Control
 Taking measures to ensure material plan is
being adhered to.
 Any changes in consumption pattern or
replenishment pattern are closely monitored
for corrective action.
 Material movement is watched to identify
nonmoving material for disposal. Effective
control puts into effect management objective
of ‘no shortage and no excess’.
Surplus management
 Effective disposal system for unneeded
material to reduce inventory cost and
proactive measures to eliminate
deterioration and obsolescence.
 Obsolete items are good in all respect
but have no useful role in the company
due to changes that have occurred in
the course of time.
Surplus management
 Surplus items are those that have
accumulated due to faulty planning,
forecasting and purchasing. Hence a
usage value is associated with these items.
 Scrap is wastage generated due to
processes like turning, boring drilling etc.
and also due to bad manufacturing. it is
said that in India nearly Rs. 2500 crores
are tied up as obsolete, surplus and scrap
items.
Verification
 Stock verification to eliminate gap between
information and physical stock. In stores
some items are maintained as stock items.
The stores triggers the procurement cycle
for such items when a predetermined
reorder level is reached. Hence correct
stock position through verification is critical
to ensure ‘no shortage and no excess’ for
the item.
Interaction & coordination
 Very close interaction between Purchasing,
production, quality control and engineering
functions is obviously needed in the
discharge of the functions discussed so far.
It also becomes necessary to coordinate
the flow of material samples and
information through a network of
departments for performance of stores
functions. Besides, every management
function being an internal customer
interaction is very important.
Storemanagement 120324014045-phpapp01

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Storemanagement 120324014045-phpapp01

  • 2. Introduction  Store is a place where excess material is kept which will be used as and when required. Loss of items, deterioration, obsolescence and inadequacy [of what is stored to what is needed] are treated as ‘part of life’.
  • 3. Introduction  Store management is “ to receive materials, to protect them while in storage from damage & unauthorized removal, to issue the material in the right quantities, at the right time to the right place and to provide these service promptly and at least cost”.
  • 4. Objectives of store  In the chain of internal customers and suppliers, stores has several internal customers. As a matter of fact all functions of management are internal customers to stores. Customers as usual expect Quality Cost and Delivery from every supplier. Stores also have to deliver these customer expectations. In the process of discharging this obligation Stores perform some activities that are functions of Stores.
  • 5. Objectives of store  Minimizing cost of production through minimizing cost on materials  Maintaining the value of materials  Service to user departments  Establishing Co-ordination with other departments  Advising materials Manager
  • 6. Functions of Stores 1. Receipt 2. Storage 3. Retrieval 4. Issue 5. Records 6. Housekeeping 7. Control 8. Surplus management 9. Verification 10. Interaction & coordination
  • 7. Receipt  Any item of goods or material that enters the organization always enters through the stores. Similarly, every item unless specifically excluded, has to leave through the store. Stores is the final account keeper of all materials.  Material sent by any supplier after the security clearance comes to the stores. Stores check the document carried by the carrier, known as Delivery Challan, against the copy of the Purchase Order placed on the supplier by the organization.
  • 8. Receipt  Once the adequacy is established and quantity is verified the material is sent for testing for quality parameters.  Some times quality control tests are elaborate and time consuming. If the policy of receipt is to unload the material subject to quality control acceptance, it is cleared for unloading.  Unloaded material is kept on the hold if it not yet cleared by quality control department. If the material is rejected it is sent back to the supplier after clear documentation.
  • 9. Storage  Once the unloaded material is approved by the quality control department, as per the quality plan in the quality system, it is moved to a specific place in the stores layout.  The material is so stored that it becomes easy to retrieve and issue subsequently.  Storage should also ensure protection against deterioration, damage and pilferage.
  • 10. Storage  Detailed system is adopted for location and labeling of items while in storage. Storage plan is made keeping in mind, 1. nature of the product- physical state, toxicity, inflammability and other hazards 2. volume and weight- heavy or light 3. movement frequency- fast moving or slow moving 4. point of use
  • 11. Retrieval  Easy and quick retrievability of items that are demanded by the internal customers.  Easy identification, maximum space utilization and minimum handling are key factors to retrieval functions.  It is common knowledge in many of the companies that after hours of searching for the item is declared to be out of stock. This causes hold up of production process and avoidable urgent purchase of out of stock material. This function takes place as per established retrieval system.
  • 12. Issue  Fulfilling customer demand for the item in minimum time, keeping quality high and cost minimum is issue.  An internal customer doesn’t pay the price but he has to fulfill requirement of authorization for the demand.  A duly authorized indent or requisition for the item is the key
  • 13. Records  Maintaining records of receipt and issue.  Updating the stock levels as per movement of materials.  Basic records of store are bin card and stock register.  Bin card is placed on the bin in which items are stored. This gives information about receipt, issue and balance.  stock register gives all the information in the bin card and also the value.
  • 14. Housekeeping  Maintenance of spic and span cleanliness in the store and ensuring principle of Place for Everything and Everything in its place is fully implemented.  Good housekeeping ensures satisfactory work practices
  • 15. Control  Taking measures to ensure material plan is being adhered to.  Any changes in consumption pattern or replenishment pattern are closely monitored for corrective action.  Material movement is watched to identify nonmoving material for disposal. Effective control puts into effect management objective of ‘no shortage and no excess’.
  • 16. Surplus management  Effective disposal system for unneeded material to reduce inventory cost and proactive measures to eliminate deterioration and obsolescence.  Obsolete items are good in all respect but have no useful role in the company due to changes that have occurred in the course of time.
  • 17. Surplus management  Surplus items are those that have accumulated due to faulty planning, forecasting and purchasing. Hence a usage value is associated with these items.  Scrap is wastage generated due to processes like turning, boring drilling etc. and also due to bad manufacturing. it is said that in India nearly Rs. 2500 crores are tied up as obsolete, surplus and scrap items.
  • 18. Verification  Stock verification to eliminate gap between information and physical stock. In stores some items are maintained as stock items. The stores triggers the procurement cycle for such items when a predetermined reorder level is reached. Hence correct stock position through verification is critical to ensure ‘no shortage and no excess’ for the item.
  • 19. Interaction & coordination  Very close interaction between Purchasing, production, quality control and engineering functions is obviously needed in the discharge of the functions discussed so far. It also becomes necessary to coordinate the flow of material samples and information through a network of departments for performance of stores functions. Besides, every management function being an internal customer interaction is very important.