MATERIAL MANAGEMENT



        PRESENTED BY:
                    MAHESH SHENOY
                    SARVESH ACHARYA
                    NISHCHITHA
                    SHRUTHI DEVADIGA
                    JAYATHA KUMARI
                    VANI
1.Define economic order quantity?
         EOQ is defined as that level of inventory order that
minimizes the total cost associated with inventory
management.
   It is the optimum level of inventory , and it is also known
   as
economic lot size.
         EOQ is the backorder quantity for replenishment that
minimizes total inventory costs. The backorder is triggered
when the inventory level hits the reorder point.
   The EOQ is calculated in order to minimize a
   combination
of costs such as the purchase cost , the inventory holding
cost, the ordering cost, etc.
LIMITATIONS OF EOQ:

       The assumption of constant usage and the
    instantaneous     or   immediate      replenishment of
    inventories are not always practical.

       Safety stock is always required because deliveries
    from suppliers may be delayed for reasons beyond
    control. Also because there may be an unexpected
    demand for stocks.

       EOQ assumes that the demand is constant and
    known with certainty which always is not the case.
    Demand may rise and fall depending upon various
    factors leaving a certain degree of uncertainty behind it.
• Computational problems may arise and hence the
  number of orders to be placed may not be always
  100% accurate if fractions or decimals are involved.

• Only Applicable to Non-Perishable products with
  staple demand.

• Ignores Delivery Quantities & Discounts.

• Assumes Storage space is unlimited.

• Assumes retailer controls delivery Scheduling.
Key responsibilities of Purchasing Manager
•


    Implement procurement strategy and policies.


    Forecast procurement needs.

    Continually develop expertise to support growth for new
    projects.

     Prepare purchase requisitions, approve and
    issues purchase orders.
Build and develop relationships with key suppliers and
                       customers.

Lead the procurement group in all phases.


Dealing with suppliers


Dealing with Brokers.
Manage vendor relationships and assist in building
effective partnerships.
Assist department in developing and implementing
purchasing strategies for products.
Order materials and services as per negotiated and
appropriately approved. Review quotations.

Maintain procurement files.
Reorder level

Definition
     A minimum amount of an item
 which a company holds in
 stock, such that, when stock falls
 to this amount, the item must be
 reordered.
Lead time
    Lead time is the period between a customer's
order and delivery of the final product. A small
order of a pre-existing item may only have a few
hours lead time, but a larger order of custom-
made parts may have a lead time of
weeks, months or even longer. Manufacturers are
always     looking    for   ways    to   improve
the lead time on their products.
'Average Inventory'
     A calculation comparing the value or
 number of a particular good or set of
 goods during two or more specified time
 periods. Average inventory is the median
 value of an inventory throughout a certain
 time period.
 A basic calculation for average inventory
 would be
 (Current Inventory + Previous Inventory) / 2
2)How does ethics play an important role in today's
  purchasing profession?
      In the today‘s purchasing profession most
  organizations develop a set of rules and guidelines to
  ensure that their purchasing personnel conduct business
  in an ethical manner.


Some of this rules are given below:

a)The organization interest should be kept in mind while
  purchasing
b)No undue favor should be taken from or given to
  suppliers. Selection of suppliers should be based
  solely on merit.

c)All purchasing activities should be conducted
  honestly and truthfully.

d)All purchasing commitment(payment of
  bills, etc.)should be completed on time.
how will it be in an Ethical purchasing
     organization?
1)  They will be transparent
2)  The entire transactions will be recorded
  and tracked
3) The decisions will be data driven
4) The good performance get rewarded
5) High on compliance to rules, regulations
  and government laws
6) They have social and environment
  responsibilities as one of the top
  priority.
7) They have genuine long term
Inventory Control Using ABC Analysis

   ABC analysis is a type of analysis of
material dividing in three groups
called A-group items, B-Group items
and C-group items For the purpose of
exercising control over materials.
Manufacturing concerns find it useful
to   divide  materials     into   three
categories.
Under ABC analysis, the material are divided into
three categories, A,B and C. Past experience has show
that almost10%of items contribute 70%of value of
consumption and this category is called “A” Category.
About 20%of the items contribute about 20%of value of
consumption and this in known as “B” category.
Category “C” covers about 70% of items of material,
which contribute only 10%of value of consumption.
Factors that can be considered in selecting a vendor


1. QUALITY
    The overall efficiency and Quality
  of their end product or service to
  nourish and improve. Maintaining
  quality standards and providing
  quality    service    to    facilitate
  customers and end users is the key
  to win their confidence in the firm’s
2. PRICE/COST


    Price or cost of the project quoted by the
  vendors has always been considered as one of the
  most important aspect of vendor selection criteria. .
    Price alone can and should never act as the
  governing principle
3. FINANCIAL HEALTH/STABILITY
    The financial stability of the
  vendor is another important criterion
  to consider before making your
  choice.
     If   the  vendor    itself   isn’t
  financially sound, it can never
  become a reliable source for your
  organization because in order to
  provide    quality  product     using
4. PAST PERFORMANCE RECORDS

       Firms must also carefully         examine    the
    performance history of the vendor.

       If the vendor seems to have shown good
    results, maintains a happy customer base and
    seems to have sustained its quality of performance
    over the years it is probably a good investment to do
    business with such a vendor.

 Performance are risky business partners.
Other factors are:


Delivery time
   Credit
   Reputation
   Education
   Experience
   Good communication skill
Material management

Material management

  • 1.
    MATERIAL MANAGEMENT PRESENTED BY: MAHESH SHENOY SARVESH ACHARYA NISHCHITHA SHRUTHI DEVADIGA JAYATHA KUMARI VANI
  • 2.
    1.Define economic orderquantity? EOQ is defined as that level of inventory order that minimizes the total cost associated with inventory management. It is the optimum level of inventory , and it is also known as economic lot size. EOQ is the backorder quantity for replenishment that minimizes total inventory costs. The backorder is triggered when the inventory level hits the reorder point. The EOQ is calculated in order to minimize a combination of costs such as the purchase cost , the inventory holding cost, the ordering cost, etc.
  • 4.
    LIMITATIONS OF EOQ:  The assumption of constant usage and the instantaneous or immediate replenishment of inventories are not always practical.  Safety stock is always required because deliveries from suppliers may be delayed for reasons beyond control. Also because there may be an unexpected demand for stocks.  EOQ assumes that the demand is constant and known with certainty which always is not the case. Demand may rise and fall depending upon various factors leaving a certain degree of uncertainty behind it.
  • 5.
    • Computational problemsmay arise and hence the number of orders to be placed may not be always 100% accurate if fractions or decimals are involved. • Only Applicable to Non-Perishable products with staple demand. • Ignores Delivery Quantities & Discounts. • Assumes Storage space is unlimited. • Assumes retailer controls delivery Scheduling.
  • 6.
    Key responsibilities ofPurchasing Manager
  • 7.
    Implement procurement strategy and policies. Forecast procurement needs. Continually develop expertise to support growth for new projects. Prepare purchase requisitions, approve and issues purchase orders.
  • 8.
    Build and developrelationships with key suppliers and customers. Lead the procurement group in all phases. Dealing with suppliers Dealing with Brokers.
  • 9.
    Manage vendor relationshipsand assist in building effective partnerships. Assist department in developing and implementing purchasing strategies for products. Order materials and services as per negotiated and appropriately approved. Review quotations. Maintain procurement files.
  • 10.
    Reorder level Definition A minimum amount of an item which a company holds in stock, such that, when stock falls to this amount, the item must be reordered.
  • 11.
    Lead time Lead time is the period between a customer's order and delivery of the final product. A small order of a pre-existing item may only have a few hours lead time, but a larger order of custom- made parts may have a lead time of weeks, months or even longer. Manufacturers are always looking for ways to improve the lead time on their products.
  • 12.
    'Average Inventory' A calculation comparing the value or number of a particular good or set of goods during two or more specified time periods. Average inventory is the median value of an inventory throughout a certain time period. A basic calculation for average inventory would be (Current Inventory + Previous Inventory) / 2
  • 13.
    2)How does ethicsplay an important role in today's purchasing profession? In the today‘s purchasing profession most organizations develop a set of rules and guidelines to ensure that their purchasing personnel conduct business in an ethical manner. Some of this rules are given below: a)The organization interest should be kept in mind while purchasing
  • 14.
    b)No undue favorshould be taken from or given to suppliers. Selection of suppliers should be based solely on merit. c)All purchasing activities should be conducted honestly and truthfully. d)All purchasing commitment(payment of bills, etc.)should be completed on time.
  • 15.
    how will itbe in an Ethical purchasing organization? 1) They will be transparent 2) The entire transactions will be recorded and tracked 3) The decisions will be data driven 4) The good performance get rewarded 5) High on compliance to rules, regulations and government laws 6) They have social and environment responsibilities as one of the top priority. 7) They have genuine long term
  • 16.
    Inventory Control UsingABC Analysis ABC analysis is a type of analysis of material dividing in three groups called A-group items, B-Group items and C-group items For the purpose of exercising control over materials. Manufacturing concerns find it useful to divide materials into three categories.
  • 17.
    Under ABC analysis,the material are divided into three categories, A,B and C. Past experience has show that almost10%of items contribute 70%of value of consumption and this category is called “A” Category. About 20%of the items contribute about 20%of value of consumption and this in known as “B” category. Category “C” covers about 70% of items of material, which contribute only 10%of value of consumption.
  • 18.
    Factors that canbe considered in selecting a vendor 1. QUALITY The overall efficiency and Quality of their end product or service to nourish and improve. Maintaining quality standards and providing quality service to facilitate customers and end users is the key to win their confidence in the firm’s
  • 19.
    2. PRICE/COST  Price or cost of the project quoted by the vendors has always been considered as one of the most important aspect of vendor selection criteria. .  Price alone can and should never act as the governing principle
  • 20.
    3. FINANCIAL HEALTH/STABILITY  The financial stability of the vendor is another important criterion to consider before making your choice.  If the vendor itself isn’t financially sound, it can never become a reliable source for your organization because in order to provide quality product using
  • 21.
    4. PAST PERFORMANCERECORDS  Firms must also carefully examine the performance history of the vendor.  If the vendor seems to have shown good results, maintains a happy customer base and seems to have sustained its quality of performance over the years it is probably a good investment to do business with such a vendor.  Performance are risky business partners.
  • 22.
    Other factors are: Deliverytime  Credit  Reputation  Education  Experience  Good communication skill