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Processing of Tea
Introdution
Tea processing -leaves from the tea plant
Camellia sinensis are transformed into
the dried leaves for brewing tea
starts with freshly-plucked leaf and ends
with ‘finished’, or ‘made’tea.
There are some classes of tea (green,
yellow, white, oolong and black)
Come from same plant
The different types are the result of
differences in the tea manufacturing
process, and not due to different
types of tea plants.
Although each type of tea has different
taste, smell, and visual appearance, tea
processing for all tea types consists of a
very similar set of methods with only
minor variations.
Tea
Scientific name :Camellia sinensis.
Family : Camelliaceae.
Tea processing
It is a method in which the leaves and
flushes from camellia sinensis are
transferred into the dried leaves for
brewing tea
Overview
Pluckin
g
Tea leaves and flushes, which includes a
terminal bud and two young leaves, are
picked from Camellia sinensis bushes
Collected twice a year during early spring
and early summer or late spring.
Picking is done by hand when a higher quality
tea is needed, or where labour costs are not
prohibitive
Withering/
Wilting
The tea leaves begin to wilt soon after
picking.
Withering is used to remove excess water
from the leaves and allows a very slight
amount of oxidation.
The leaves can be either put under the
sun or left in a cool breezy room to pull
moisture out from the leaves.
Cont…
The process is also important in promotingthe
breakdown of leaf proteins into free amino
acids
increases the availability of freed caffeine,both
of which change the taste of the tea.
Disruption/
Rolling
the tea leaves are bruised or torn in order to
promote and quicken oxidation.
The leaves may be lightly bruised on their
edges by shaking and tossing in a bamboo
tray or tumbling in baskets
More extensive leaf disruption can be done
by machinery.
Rotor vane
Tea leaves are passed on to the Withering
trough, Where it gets crushed and goes to
the Rotor Vane
Leg-cut
Triturator
and other instrument used for crushing tea
leafs.
Rolling / Shaping
The damp tea leaves are then rolled to be
formed into wrinkled strips, by hand
or using a rolling machine which causes the tea
to wrap around itself.
This rolling action also causes some of the sap,
essential oils, and juices inside the leaves to
ooze out, which further enhances the taste of
the tea
Oxidation/Fermentation
For teas that require oxidation, the leaves are
left on their own in a climate-controlled room
where they turn progressively darker.
This is accompanied by agitation in somecases.
oxidation occurs during the manufacture of
white, oolong, and black teas.
Green and yellow teas are prevented from
oxidizing by steaming, drying and/or frying
techniques
During the manufacture of tea, both
spontaneous and controlled oxidation occurs
Oxidation in tea manufacture officially begins
during the withering stage as spontaneous
oxidation
then accelerates gradually during the
subsequent steps necessary to transform fresh
leaf into finished black tea
Oxidation process is often incorrectly
termed as “fermentation”
In traditional oxidation, sieved leaf is
spread out in a thin layer (2-3 inches or 5-8
cm) on the floor of factory , on tables or
perforated trays
Several flavor compounds produced by reaction with
sugars and amino acids
Green Tea - no oxidation
Yellow Tea -no oxidation
White Tea slight, spontaneous oxidation occurs (8-15%)
Oolong Tea- partial oxidation
Black Tea fully oxidized
Puerh always fermented, not always oxidized
Fermentation
Fermentation is important in manufacture
Black tea
The leaves must be exposed to bacteria ( or
have bacteria present inherently) in order for
fermentation to occur
exposure to oxygen during tea manufacture is
often reduced or eliminated after the withering
stage for fermentation
bacteria required to both initiate and
maintain fermentation are potentially present
during several aspects of its production:
1. On the surfaces of the leaf of the old-
growth plants themselves
2. In the controlled environment of the tea
production rooms in which the ‘Raw’ is
temporarily stored
Fixation / Kill-green
is done to stop the tea leaf oxidation at a
desired level.
This process is accomplished by moderately
heating tea leaves, thus deactivating their
oxidative enzyme
Drying
Dryin
g
Drying is done to "finish" the tea for sale. This can
be done by panning, sunning, air drying, or baking.
The drying of the produced tea is responsible for
many new flavour compounds particularly
important in green teas
Grading
Aging / Curing
some teas required additional aging,
secondary fermentation, or baking to
reach their drinking potential
Packaging
. Packing is the process of preserving the
product using the cheapest but most
appropriate material taking in to account the
product properties.
Before packing tea is passed under
powerful magnets to prevent possible
pieces of iron mixing with the tea
Packing
Color tea concept
Nutritional benefit &
madical use
1) Packed with Antioxidant
2) Fight Cancer
3) Burns Fat
4) Prevent heart Disease
5) Slow Memory lose
6) Boost Immune System
7) Relieves Stress
8) Corrects digestive issues
Main Component of Tea
1) Tannin
2) Phenolic compound
3) Amino acids
4) Caffeine
5) Carotenoids
6) Carbohydrates
Different method
1. Orthodogs
Orthodox tea is made of the two top leaves of
each plant, thus giving the best quality of tea,
rich of taste and capable of multiple
infusions. These leaves are carefully
handpicked, hand-rolled and dried. Leaves
processed in this way are later sold as loose
leaf tea.
2.CTCMethod
The CTC method (for crush, tear, and curl)
uses machines to process the tea. The
leaves, buds and stems are crushed and torn
by several cylindrical rollers with sharp
“teeth”. This produces finely ground, low
quality tea used mostly for bagged tea, highly
recommended for one infusion only
Different types of teas
Blacktea
Greentea
Oolongtea
Icetea
Herbaltea
Instanttea
Scentedtea
Green Tea
Green tea is made from the leaves from
Camellia sinensis that have undergone
minimal oxidation during processing.
These varieties can differ substantially due to
variable growing conditions, horticulture,
production processing, and harvesting time.
The
Oolong Tea
The processing of oolong tea requires only a
partial oxidation of the leaves.
Here only 50% fermentation is done.
Black tea
Black Tea is a type of tea that is more
oxidized than oolong, green and white
teas
Black tea is generally stronger inflavour
than the less oxidized teas.
100% fermentation
is done.
Instant Tea
Instant teas are produced from black tea by
extracting the liquor from processed leaves, tea
wastes, or undried fermented leaves,
concentrating the extract under low pressure, and
drying the concentrate to a powder by freeze-
drying, spray-drying, or vacuum-drying.
Low temperature used to
minimize loss of flavour
and aroma.
Herbal tea
“herbal teas” are single or blended
infusions of leaves, fruits, bark roots or
flowers of almost any edible, non-tea
plant.
Most herbal teas are naturallycaffeine-
free
Ice tea
Scented Tea
Thanky
o
u

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Tea Processing Methods Explained

  • 2. Introdution Tea processing -leaves from the tea plant Camellia sinensis are transformed into the dried leaves for brewing tea starts with freshly-plucked leaf and ends with ‘finished’, or ‘made’tea.
  • 3. There are some classes of tea (green, yellow, white, oolong and black) Come from same plant The different types are the result of differences in the tea manufacturing process, and not due to different types of tea plants.
  • 4. Although each type of tea has different taste, smell, and visual appearance, tea processing for all tea types consists of a very similar set of methods with only minor variations.
  • 5. Tea Scientific name :Camellia sinensis. Family : Camelliaceae. Tea processing It is a method in which the leaves and flushes from camellia sinensis are transferred into the dried leaves for brewing tea
  • 7. Pluckin g Tea leaves and flushes, which includes a terminal bud and two young leaves, are picked from Camellia sinensis bushes Collected twice a year during early spring and early summer or late spring.
  • 8. Picking is done by hand when a higher quality tea is needed, or where labour costs are not prohibitive
  • 9. Withering/ Wilting The tea leaves begin to wilt soon after picking. Withering is used to remove excess water from the leaves and allows a very slight amount of oxidation. The leaves can be either put under the sun or left in a cool breezy room to pull moisture out from the leaves.
  • 10.
  • 11.
  • 12. Cont… The process is also important in promotingthe breakdown of leaf proteins into free amino acids increases the availability of freed caffeine,both of which change the taste of the tea.
  • 13. Disruption/ Rolling the tea leaves are bruised or torn in order to promote and quicken oxidation. The leaves may be lightly bruised on their edges by shaking and tossing in a bamboo tray or tumbling in baskets More extensive leaf disruption can be done by machinery.
  • 14.
  • 15. Rotor vane Tea leaves are passed on to the Withering trough, Where it gets crushed and goes to the Rotor Vane
  • 16. Leg-cut Triturator and other instrument used for crushing tea leafs.
  • 17.
  • 18. Rolling / Shaping The damp tea leaves are then rolled to be formed into wrinkled strips, by hand or using a rolling machine which causes the tea to wrap around itself. This rolling action also causes some of the sap, essential oils, and juices inside the leaves to ooze out, which further enhances the taste of the tea
  • 19.
  • 20. Oxidation/Fermentation For teas that require oxidation, the leaves are left on their own in a climate-controlled room where they turn progressively darker. This is accompanied by agitation in somecases. oxidation occurs during the manufacture of white, oolong, and black teas. Green and yellow teas are prevented from oxidizing by steaming, drying and/or frying techniques
  • 21. During the manufacture of tea, both spontaneous and controlled oxidation occurs Oxidation in tea manufacture officially begins during the withering stage as spontaneous oxidation then accelerates gradually during the subsequent steps necessary to transform fresh leaf into finished black tea
  • 22. Oxidation process is often incorrectly termed as “fermentation” In traditional oxidation, sieved leaf is spread out in a thin layer (2-3 inches or 5-8 cm) on the floor of factory , on tables or perforated trays
  • 23. Several flavor compounds produced by reaction with sugars and amino acids Green Tea - no oxidation Yellow Tea -no oxidation White Tea slight, spontaneous oxidation occurs (8-15%) Oolong Tea- partial oxidation Black Tea fully oxidized Puerh always fermented, not always oxidized
  • 24.
  • 25. Fermentation Fermentation is important in manufacture Black tea The leaves must be exposed to bacteria ( or have bacteria present inherently) in order for fermentation to occur exposure to oxygen during tea manufacture is often reduced or eliminated after the withering stage for fermentation
  • 26.
  • 27. bacteria required to both initiate and maintain fermentation are potentially present during several aspects of its production: 1. On the surfaces of the leaf of the old- growth plants themselves 2. In the controlled environment of the tea production rooms in which the ‘Raw’ is temporarily stored
  • 28. Fixation / Kill-green is done to stop the tea leaf oxidation at a desired level. This process is accomplished by moderately heating tea leaves, thus deactivating their oxidative enzyme
  • 30. Dryin g Drying is done to "finish" the tea for sale. This can be done by panning, sunning, air drying, or baking. The drying of the produced tea is responsible for many new flavour compounds particularly important in green teas
  • 32. Aging / Curing some teas required additional aging, secondary fermentation, or baking to reach their drinking potential
  • 33. Packaging . Packing is the process of preserving the product using the cheapest but most appropriate material taking in to account the product properties. Before packing tea is passed under powerful magnets to prevent possible pieces of iron mixing with the tea
  • 36.
  • 37. Nutritional benefit & madical use 1) Packed with Antioxidant 2) Fight Cancer 3) Burns Fat 4) Prevent heart Disease 5) Slow Memory lose 6) Boost Immune System 7) Relieves Stress 8) Corrects digestive issues
  • 38. Main Component of Tea 1) Tannin 2) Phenolic compound 3) Amino acids 4) Caffeine 5) Carotenoids 6) Carbohydrates
  • 39. Different method 1. Orthodogs Orthodox tea is made of the two top leaves of each plant, thus giving the best quality of tea, rich of taste and capable of multiple infusions. These leaves are carefully handpicked, hand-rolled and dried. Leaves processed in this way are later sold as loose leaf tea.
  • 40. 2.CTCMethod The CTC method (for crush, tear, and curl) uses machines to process the tea. The leaves, buds and stems are crushed and torn by several cylindrical rollers with sharp “teeth”. This produces finely ground, low quality tea used mostly for bagged tea, highly recommended for one infusion only
  • 41. Different types of teas Blacktea Greentea Oolongtea Icetea Herbaltea Instanttea Scentedtea
  • 42. Green Tea Green tea is made from the leaves from Camellia sinensis that have undergone minimal oxidation during processing. These varieties can differ substantially due to variable growing conditions, horticulture, production processing, and harvesting time. The
  • 43. Oolong Tea The processing of oolong tea requires only a partial oxidation of the leaves. Here only 50% fermentation is done.
  • 44. Black tea Black Tea is a type of tea that is more oxidized than oolong, green and white teas Black tea is generally stronger inflavour than the less oxidized teas. 100% fermentation is done.
  • 45. Instant Tea Instant teas are produced from black tea by extracting the liquor from processed leaves, tea wastes, or undried fermented leaves, concentrating the extract under low pressure, and drying the concentrate to a powder by freeze- drying, spray-drying, or vacuum-drying. Low temperature used to minimize loss of flavour and aroma.
  • 46. Herbal tea “herbal teas” are single or blended infusions of leaves, fruits, bark roots or flowers of almost any edible, non-tea plant. Most herbal teas are naturallycaffeine- free