SPRAY DRYER
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Spray drying is an industrial process that transforms a liquid feed containing dissolved or dispersed solids into a spray of small droplets that are exposed to hot air to be dried. It allows for effective control of product quality and properties during continuous high-tonnage production. While spray dryers are bulky and expensive, they permit thermolabile pharmaceuticals to be dried at low temperature and are used to dry products like penicillin, enzymes, and vaccines.
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What is a Rapid Dryer, And How Does It Work? What is Its Purpose?
A rapid dryer (also known as a fbd fluid bed dryer) is a piece of process equipment that is widely used to decrease the moisture content of a variety of products such as food, pharmaceuticals, and chemical powders and granules, among others.
Model ESTD1 Lab Spray Dryer
The document describes the ESDT1 laboratory spray dryer, which is a compact and cost-effective solution for entry-level spray drying within a laboratory setting. It has features like a two-fluid nozzle, PID automatic control, and CALgrafix process monitoring software. The dryer has a maximum temperature of 200°C and liquid flow rate up to 1.6kg/hr, making it ideal for R&D and sample preparation of various products. It incorporates all necessary parts for the spray drying process while remaining extremely compact at less than 0.2m2 of bench space.
Freeze dryer.pptx
Freeze drying, or lyophilisation, is a process that converts solutions or suspensions into solids for storage and distribution. It works by sublimating a material, changing it directly from a solid to a gas, below the triple point. Key components of a freeze dryer include a drying chamber, heating elements, a vapor condensing system, and a vacuum pump. Freeze drying has advantages like preserving heat-sensitive materials and proteins without denaturation. However, it is an expensive and slow process limited to specific valuable products.
Drying equipments
The document discusses various types of drying equipment used to remove moisture from foods and other materials. It describes common industrial dryers like spray dryers, tray dryers, fluidized bed dryers, drum dryers, vacuum dryers, and freeze dryers. For each type of dryer it provides details on how it works, advantages, disadvantages, and applications. The overall document provides an overview of key industrial drying methods and factors to consider when selecting appropriate drying equipment.
Features And Advantages of Fluid Bed Dryers In Pharmaceutical Industry.pptx
Fluid Bed Dryers are commonly used in the pharmaceutical industry to reduce the moisture content of pharmaceutical particles and granules.
Industrial Steam Cleaners: How They Work and Their Many Benefits
If you’re in the industrial sector, cleanliness is not just
about aesthetics; it is crucial for efficiency, productivity,
and safety.
Industrial steam cleaners have emerged as powerful
tools that offer an effective and environmentally
friendly way to tackle tough cleaning challenges.
In this presentation, we will delve into how industrial
steam cleaners work, exploring their various benefits
and why they have become a popular choice in many
industries.
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drying process and recent invention
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What is a Rapid Dryer, And How Does It Work? What is Its Purpose?
A rapid dryer (also known as a fbd fluid bed dryer) is a piece of process equipment that is widely used to decrease the moisture content of a variety of products such as food, pharmaceuticals, and chemical powders and granules, among others.
Model ESTD1 Lab Spray Dryer
The document describes the ESDT1 laboratory spray dryer, which is a compact and cost-effective solution for entry-level spray drying within a laboratory setting. It has features like a two-fluid nozzle, PID automatic control, and CALgrafix process monitoring software. The dryer has a maximum temperature of 200°C and liquid flow rate up to 1.6kg/hr, making it ideal for R&D and sample preparation of various products. It incorporates all necessary parts for the spray drying process while remaining extremely compact at less than 0.2m2 of bench space.
Freeze dryer.pptx
Freeze drying, or lyophilisation, is a process that converts solutions or suspensions into solids for storage and distribution. It works by sublimating a material, changing it directly from a solid to a gas, below the triple point. Key components of a freeze dryer include a drying chamber, heating elements, a vapor condensing system, and a vacuum pump. Freeze drying has advantages like preserving heat-sensitive materials and proteins without denaturation. However, it is an expensive and slow process limited to specific valuable products.
Drying equipments
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Features And Advantages of Fluid Bed Dryers In Pharmaceutical Industry.pptx
Fluid Bed Dryers are commonly used in the pharmaceutical industry to reduce the moisture content of pharmaceutical particles and granules.
Industrial Steam Cleaners: How They Work and Their Many Benefits
If you’re in the industrial sector, cleanliness is not just
about aesthetics; it is crucial for efficiency, productivity,
and safety.
Industrial steam cleaners have emerged as powerful
tools that offer an effective and environmentally
friendly way to tackle tough cleaning challenges.
In this presentation, we will delve into how industrial
steam cleaners work, exploring their various benefits
and why they have become a popular choice in many
industries.
Spray Dryer
A spray dryer uses the spray method to transform materials like solutions and slurries into fine droplets that are dried quickly when exposed to a hot gas stream. Spray drying allows for rapid evaporation and is used across industries like chemicals, petroleum, and mining to dry heat-sensitive materials without degradation. The process produces uniformly sized powder particles suitable for tableting due to their improved flow properties and low moisture content.
Drying and dehumidification
This presentation covers drying and dehumidification. It defines drying as the final removal of water from a material, usually through the application of heat. There are various types of drying methods discussed, including drum drying, spray drying, freeze drying, tray drying, and fluidized bed drying. Dehumidification is the removal of moisture from air using a dehumidifier. The document compares different drying equipment and their applications while explaining key concepts like drying curves and mechanisms.
Industrial Steam Cleaners for Equipment Maintenance: An Overview
In the industrial sector, equipment maintenance is a critical aspect that ensures smooth operations and maximises the lifespan of machinery. Over time, industrial equipment can accumulate dirt, grime, and other contaminants, which can affect its performance and efficiency. To tackle these challenges, industrial steam cleaners have emerged as a reliable and efficient solution for equipment maintenance. In this article, we will delve into the world of Industrial steam cleaners for equipment maintenance and explore their applications, benefits, and considerations for effective use.
Drying of food
This document provides information on various drying methods for food, including thermal drying, tray drying, flash drying, drum drying, foam mat drying, freeze drying, vacuum drying, and fluidized bed drying. It describes the basic mechanisms and processes, advantages, disadvantages, and applications of each drying technique. Key points covered include how each method removes moisture from foods using heat, reduced pressure, or other means to preserve and process agricultural products.
Cost-effective turn-key solutions for contamination control
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Freeze dryer
This document discusses freeze drying, also known as lyophilization. It begins with an introduction to drying techniques and defines freeze drying as a process where material is frozen and then high pressure vacuum is applied to sublime ice directly into vapor. The document then covers the principle, construction, working, advantages, disadvantages and applications of freeze drying. It discusses desired characteristics of freeze dried products and practical aspects of freeze drying like maintenance. The conclusion states that freeze drying is applicable for thermolabile products and unstable aqueous solutions to produce a dry product while maintaining maximum productivity.
Methods of dying 1 (1)
Methods of drying solids involve removing liquid via vaporization with heat. Ancient methods included natural air drying and drying under sunlight or shade. Modern dryers include convection, contact, dielectric, freeze, and supercritical dryers. Selection depends on materials and desired properties. Common dryers are tray, tunnel, rotary, fluidized bed, drum, and spray dryers. Each has advantages like uniformity, energy efficiency, or preserving thermolabile substances. Proper drying is important for storage, preservation, and processing in industries like pharmaceuticals and foods.
Dehydro Freezing .pptx
This document discusses dehydro freezing or freeze drying, which is a method of preserving perishable materials like food and pharmaceuticals. It involves freezing the material and then applying a vacuum so that the frozen water sublimates from solid to gas without passing through the liquid phase. Freeze dryers are used to remove water through sublimation in an industrial setting. They have components like a vacuum chamber, vacuum pump, condenser, temperature and pressure sensors, heating source and control system to carefully monitor and control the freeze drying process. Various types of freeze dryers exist for different applications. Freeze drying is useful for preserving foods like fruits, vegetables, coffee, eggs and meats as it retains nutrients, taste and texture better than other preservation
Single-Use Tangential Flow Filtration for Closed Processing
Watch the presentation of this webinar here: https://bit.ly/3b7vD60
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Closed processing with single-use technologies is a critical enabler for efficient and robust manufacturing for novel modalities as well as continuous biomanufacturing processing. It can also reduce the dependence on classified clean rooms for traditional modalities. This approach helps to mitigate the risk of contamination by adventitious agents while enhancing operator safety.
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Watch the presentation of this webinar here: https://bit.ly/3b7vD60
Closed processing involves use of physical barriers to separate processing fluid from the external environment. This approach reduces capital expenditures and clean room classification while accelerating time to market. This webinar will present a TFF process run in a closed mode.
Closed processing with single-use technologies is a critical enabler for efficient and robust manufacturing for novel modalities as well as continuous biomanufacturing processing. It can also reduce the dependence on classified clean rooms for traditional modalities. This approach helps to mitigate the risk of contamination by adventitious agents while enhancing operator safety.
In this presentation, we discuss the implementation of closed processing for downstream applications and present the design and performance testing of a single use manufacturing-scale tangential flow filtration system to be able to operate in both functionally and fully closed mode.
In this webinar, you will learn:
• The context of closed processing
• Differences between closed and functionally closed processing
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Pharmaceutical Industry: Mixing Sterile Ingredients
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Extraction.pptx
Microwave-assisted extraction is an efficient extraction method that allows compounds to be extracted more rapidly from plants with similar or better yields than conventional extraction methods. It works by transferring microwave energy to the solvent and plant matrix, rapidly heating them and breaking open the plant cells to release compounds into the solvent. Supercritical fluid extraction uses solvents like carbon dioxide above their critical temperature and pressure, giving them liquid-like densities and gas-like transport properties for efficient, non-toxic extraction.
DRYiNG 1.pptx
Drying is a process that removes solvent from a substance, leaving a solid end product. There are two main drying methods: thermal and non-thermal. Spray drying is a thermal drying method that uses atomization to produce liquid droplets that are dried into individual particles by hot gas. It is commonly used for drying heat-sensitive materials and can control particle properties. The spray drying process involves atomizing the liquid feed, drying the droplets in a chamber using hot air, and separating the dried product particles from the exit air.
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Kh2.drying process
This document discusses various drying processes used in pharmaceutical manufacturing. It begins by describing the objectives of drying and then discusses different evaporation methods like hot air drying, infrared drying, and vacuum drying. The main types of dryers covered are drum dryers, spray dryers, tray dryers, tunnel dryers, rotary dryers, fluidized bed dryers, vacuum dryers, and freeze dryers. Key factors that influence the selection of drying methods and equipment are also outlined.
Aloevera processing line - Equipment for Aloe Vera Plant
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Complaints.pptx
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2. Key aspects of the SOP include categorizing complaints, timelines for investigation, using a product complaint data sheet to document details, conducting documentation-based and laboratory investigations, and providing feedback and corrective actions to customers.
3. Monthly reports analyze complaint trends to assess quantities and types of complaints received. This allows the company to improve product quality and maintain good customer relationships.
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Spray Dryer
A spray dryer uses the spray method to transform materials like solutions and slurries into fine droplets that are dried quickly when exposed to a hot gas stream. Spray drying allows for rapid evaporation and is used across industries like chemicals, petroleum, and mining to dry heat-sensitive materials without degradation. The process produces uniformly sized powder particles suitable for tableting due to their improved flow properties and low moisture content.
Drying and dehumidification
This presentation covers drying and dehumidification. It defines drying as the final removal of water from a material, usually through the application of heat. There are various types of drying methods discussed, including drum drying, spray drying, freeze drying, tray drying, and fluidized bed drying. Dehumidification is the removal of moisture from air using a dehumidifier. The document compares different drying equipment and their applications while explaining key concepts like drying curves and mechanisms.
Industrial Steam Cleaners for Equipment Maintenance: An Overview
In the industrial sector, equipment maintenance is a critical aspect that ensures smooth operations and maximises the lifespan of machinery. Over time, industrial equipment can accumulate dirt, grime, and other contaminants, which can affect its performance and efficiency. To tackle these challenges, industrial steam cleaners have emerged as a reliable and efficient solution for equipment maintenance. In this article, we will delve into the world of Industrial steam cleaners for equipment maintenance and explore their applications, benefits, and considerations for effective use.
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This document provides information on various drying methods for food, including thermal drying, tray drying, flash drying, drum drying, foam mat drying, freeze drying, vacuum drying, and fluidized bed drying. It describes the basic mechanisms and processes, advantages, disadvantages, and applications of each drying technique. Key points covered include how each method removes moisture from foods using heat, reduced pressure, or other means to preserve and process agricultural products.
Cost-effective turn-key solutions for contamination control
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Zero Liquid Discharge System- Conceptprocess
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This document discusses freeze drying, also known as lyophilization. It begins with an introduction to drying techniques and defines freeze drying as a process where material is frozen and then high pressure vacuum is applied to sublime ice directly into vapor. The document then covers the principle, construction, working, advantages, disadvantages and applications of freeze drying. It discusses desired characteristics of freeze dried products and practical aspects of freeze drying like maintenance. The conclusion states that freeze drying is applicable for thermolabile products and unstable aqueous solutions to produce a dry product while maintaining maximum productivity.
Methods of dying 1 (1)
Methods of drying solids involve removing liquid via vaporization with heat. Ancient methods included natural air drying and drying under sunlight or shade. Modern dryers include convection, contact, dielectric, freeze, and supercritical dryers. Selection depends on materials and desired properties. Common dryers are tray, tunnel, rotary, fluidized bed, drum, and spray dryers. Each has advantages like uniformity, energy efficiency, or preserving thermolabile substances. Proper drying is important for storage, preservation, and processing in industries like pharmaceuticals and foods.
Dehydro Freezing .pptx
This document discusses dehydro freezing or freeze drying, which is a method of preserving perishable materials like food and pharmaceuticals. It involves freezing the material and then applying a vacuum so that the frozen water sublimates from solid to gas without passing through the liquid phase. Freeze dryers are used to remove water through sublimation in an industrial setting. They have components like a vacuum chamber, vacuum pump, condenser, temperature and pressure sensors, heating source and control system to carefully monitor and control the freeze drying process. Various types of freeze dryers exist for different applications. Freeze drying is useful for preserving foods like fruits, vegetables, coffee, eggs and meats as it retains nutrients, taste and texture better than other preservation
Single-Use Tangential Flow Filtration for Closed Processing
Watch the presentation of this webinar here: https://bit.ly/3b7vD60
Closed processing involves use of physical barriers to separate processing fluid from the external environment. This approach reduces capital expenditures and clean room classification while accelerating time to market. This webinar will present a TFF process run in a closed mode.
Closed processing with single-use technologies is a critical enabler for efficient and robust manufacturing for novel modalities as well as continuous biomanufacturing processing. It can also reduce the dependence on classified clean rooms for traditional modalities. This approach helps to mitigate the risk of contamination by adventitious agents while enhancing operator safety.
In this presentation, we discuss the implementation of closed processing for downstream applications and present the design and performance testing of a single use manufacturing-scale tangential flow filtration system to be able to operate in both functionally and fully closed mode.
In this webinar, you will learn:
• The context of closed processing
• Differences between closed and functionally closed processing
• The drivers for adoption
• Its practical implementation to a TFF step
Single-Use Tangential Flow Filtration for Closed Processing
Watch the presentation of this webinar here: https://bit.ly/3b7vD60
Closed processing involves use of physical barriers to separate processing fluid from the external environment. This approach reduces capital expenditures and clean room classification while accelerating time to market. This webinar will present a TFF process run in a closed mode.
Closed processing with single-use technologies is a critical enabler for efficient and robust manufacturing for novel modalities as well as continuous biomanufacturing processing. It can also reduce the dependence on classified clean rooms for traditional modalities. This approach helps to mitigate the risk of contamination by adventitious agents while enhancing operator safety.
In this presentation, we discuss the implementation of closed processing for downstream applications and present the design and performance testing of a single use manufacturing-scale tangential flow filtration system to be able to operate in both functionally and fully closed mode.
In this webinar, you will learn:
• The context of closed processing
• Differences between closed and functionally closed processing
• The drivers for adoption
• Its practical implementation to a TFF step
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Are you tired of using traditional cleaning methods that leave behind stubborn dirt and grime, making your contract cleaning tasks a daunting and time-consuming process? Well, look no further! Industrial steam cleaners are here to revolutionise the way you approach contract cleaning, making it efficient, eco-friendly, and highly effective. In this article, we will delve into the numerous benefits of using industrial steam cleaners in contract cleaning and explore how they can be a game-changer for your cleaning business.
Pharmaceutical Industry: Mixing Sterile Ingredients
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DRYiNG 1.pptx
Drying is a process that removes solvent from a substance, leaving a solid end product. There are two main drying methods: thermal and non-thermal. Spray drying is a thermal drying method that uses atomization to produce liquid droplets that are dried into individual particles by hot gas. It is commonly used for drying heat-sensitive materials and can control particle properties. The spray drying process involves atomizing the liquid feed, drying the droplets in a chamber using hot air, and separating the dried product particles from the exit air.
Benefits of Commercial Wet Vacuums
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Kh2.drying process
This document discusses various drying processes used in pharmaceutical manufacturing. It begins by describing the objectives of drying and then discusses different evaporation methods like hot air drying, infrared drying, and vacuum drying. The main types of dryers covered are drum dryers, spray dryers, tray dryers, tunnel dryers, rotary dryers, fluidized bed dryers, vacuum dryers, and freeze dryers. Key factors that influence the selection of drying methods and equipment are also outlined.
Aloevera processing line - Equipment for Aloe Vera Plant
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Contact us at candy@muninmax.co.th for further information or visit us our website www.muninmax.co.th
Cleanster machines catalogue Cleaning Machine Manufacturer India
We are offer Industrial Bin OR Crate Cleaning Machine with advanced filtration and oil remove coalsing system for increasing component efficiency, work performance and working life which reduces cost.
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Industrial Steam Cleaners for Equipment Maintenance: An Overview
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The document summarizes a fluidized bed dryer. It works by fluidizing wet solid particles using hot air forced through a perforated bed from the bottom. The dryer is made of stainless steel or plastic with a detachable bowl for charging and discharging materials. Hot air is circulated through the bed to dry particles completely before exiting through bag filters. It allows for continuous, rapid drying at a constant rate with high efficiency and capacity compared to other dryers. Pharmaceutical uses include drying granules for tablet production and granule coating.
Drum Dryer
The document describes a drum dryer, which consists of one or two horizontally mounted hollow cylinders or drums that are heated internally by steam and rotated. Liquid or slurry is spread as a film onto the heated, rotating drum surface where it dries rapidly via conduction and steam heating. The dried material is then scraped off and collected while the drum continues rotating. Drum drying allows for rapid drying of thermosensitive materials in a compact system, though it requires careful control of processing parameters and has high maintenance costs.
tray drayer.pptx
The tray dryer uses forced hot air convection to remove moisture from solids placed on stainless steel trays. It has double-walled insulation and doors with gaskets. Hot air is blown through the chamber at 2-5 meters per second to evaporate water from the surface of the solids on each tray, which are loaded and unloaded batch-wise. Tray dryers are efficient, require little labor, and are available with capacities from 6 to 192 trays.
Mechanism f drying
The document discusses the mechanisms and principles of drying, including that drying involves the removal of moisture through evaporation and transport using heat, and describes key terms used in drying systems like bound water, free moisture content, equilibrium moisture content, and critical moisture content. It also provides a classification of different types of dryers based on their mode of operation and heating method.
Drying.pptx
Drying involves the removal of water or other solvents from solids, semi-solids, or liquids through the application of heat to produce a liquid-free solid product. The main objectives of drying are to preserve foods by reducing water content and activity to increase shelf life without refrigeration, reduce storage and transport costs, and improve stability of pharmaceutical products by removing moisture. Drying techniques include thermal methods using heat as well as non-thermal methods like squeezing, adsorption, or extraction. Water is the solvent most commonly removed through drying of bioproducts like foods and pharmaceuticals like vaccines.
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SPRAY DRYER
- 1. SPRAY DRYER KASHISH WILSON ASSISTANT PROFESSOR MM COLLEGE OF PHARMACY MM(DU) MULLANA AMBALA
- 2. PRINCIPLE.. • Spray drying is an industrial process for dehydration of a liquid feed containing dissolved and/or dispersed solids, by transforming that liquid into a spray of small droplets and exposing these droplets to a flow of hot air.
- 3. ADVANTAGES.. • Product quality and properties can be effectively controlled and maintained through the entire drying operation. • Thermolabile products/ pharmaceuticals can be dried at atmospheric pressure and low temperature. • Spray dryer permits high- tonnage production in continuous operation adaptable to conventional PLC control (Programmable Logic Controller) and it is relatively simple to operate. • Feedstock in solution, slurry, emulsion, paste, and melt form can be dried if pump able. • Corrosion problem is minimal and the selection of materials of construction of spray dryer is simplified since the dried material comes in contact with the equipment
- 4. DISADVANTAGES.... • Spray dryer is bulky and also expensive to install. • It is difficult to clean after use. • It has a low thermal efficiency that is a lot of heat is wasted duringoperation. • Solid materials cannot be dried using spray dryers. • Product degradation or fire hazard may result from product deposit on the drying chamber
- 5. PHARMACEUTICAL USES.... • Spray dryer is used in drying pharmaceuticals like penicillin, blood products, enzymes, vaccines, etc • It is used in the production of excipients and co-processed excipients with increased floability, compatibility, and tablet disintegration. • To improve drug compressibility and reduce capping tendencies in crystals. • It is equally used in the preparation of matrix microcapsule containing drugs substances and a biodegradable
- 6. THANKS.....