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Session 8 – Fossil Energy Systems
•
•
•
•

Exploration, Discovery and Extraction
Transportation and Storage
Fossil Fuel Conversion
Fossil Fuel Combustion

1
Exploration, Discovery and
Extraction
• Coal: extraction and transportation
• Petroleum: quest for deposits; improved
extraction
– Offshore: few feet in 70s to a mile or more

2
Storage and Transport
Natural Gas
•
•
•
•

Low density – less efficient to transport
Stored in caverns, depleted reservoirs (UG)
Mercaptan added as odorant; yellow pipe
Stored as LNG (above ground)
–
–
–
–

Liquefaction at -163 °C; maintained at < 83°C
Cryogenic vessels and fixed tanks
1/614th the volume of gaseous form
Not explosive in liquid state

3
Natural Gas Transmission

4
Natural Gas Transmission

5
Fuel Conversion
• “Conversion”: Improving quality of fuel
• Quality improved for equipment
compatibility
• Methods: Chemical, thermal, physical
• Coal: size reduction, washing, removals
• Nat Gas: removal of H2S, others
• Coal gasification
• Refining
6
Fossil Fuel Conversion Systems
Energy Flows
Stack Heat

Electrical Energy
Output

Fuel Input

Cooling
7
Fossil Fuel Conversion Systems
Energy Flows for a 400 MWe Unit
•At 40% thermal efficiency, the
input energy is 1GWth
•For 90% efficient boiler,
100 MW goes up stack
•The remaining waste heat
requiring removal is 500 MW

Stack Heat
100 MW
400 MWe

1 GW
Fuel Input

Boiler

Turbine/
Env Generator
500 MW
Cooling

Note: Configuration of subsystems varies for gas-fired unit8
Fossil Fuel Conversion Systems
Energy Flows for a 400 MWe Unit
Daily Operation at 1 GW
requires 8.19 E10 Btu:

Stack Heat
100 MW

Natural Gas
81,900 MCF/day

or
Coal

3000 MT/day

or
Oil

400 MWe

14,600 barrels
per day

Boiler

Turbine/
Env Generator
500 MW
Cooling

Note: Configuration of subsystems varies for gas-fired unit9
Adapted from Krenz, Energy Conversion and Utilization, Allyn and Bacon, 1976
Fossil Fuel Conversion Systems
Energy Flows for a 400 MW Unit
Stack Heat

Electrical Energy
Output

Fuel Input

Turbine/
Generator
Cooling – 500 MW

Cooling Rate Required:
500 MW = 1.7 E9 Btu/h = 4.1 E10 Btu/day = 1.0 E13 cal/day waste heat
10
Fossil Fuel Conversion Systems
Cooling Choices
Direct Condensing (Conduction)

Evaporative (Cooling Tower)

Natural Convection
Diagram of a typical water-cooled surface condenser

Requires nearby river or lake
If limit on ΔT= 10°C,
water req’d = (1E13 cal/day)/10°C
=1E9 kg water/day = 1E6 m3/day
= 264 million gallons/day
= 410 cubic feet per second
(The St. Louis River at Scanlon has
a 100-yr mean flow of 1060 cfs).

Forced Convection

For latent heat of evaporation of water
of 540 cal/g, and
Assuming 1E13 cal/day of cooling,
need 1.85 E10 grams of water/day
or ~ 5 million gallons/day
Direct – 264 E6 gal/day – water conserved
Evaporative – 5 E6 gal/day – water lost
11
Minnesota Power’s Boswell Energy Center
Cohasset, MN

12
Synthetic Fuels
(Syn Fuels or Alternative Fuels)
• Alternative to Petroleum-derived fuels
– Interest proportional to fear of import disruption
– Attractive due to lower sulfur, carbon mgmt.

• Input: Coal, biomass, oil shale
• Output: Methane and other compounds
“Coal to gas”
13
Syn Fuel Process
Coal Pyrolysis
Gas (H2, CH4, CO2, CO)
COAL

Heat w/o
O2

Liquids (Tar, Light Oils, Liquor)

Char (a solid, also called coke)

SynGas is the mixture of H2 and CO in different proportions, and serves
as a building block for other fuels, such as substitute diesel, gasoline and
hydrogen.
14
Great Plains SynFuels Plant
Beulah, North Dakota

• Lignite coal input (6 million tons annually)
• 54 billion cubic feet of Natural Gas annually
(U.S. production= 19 trillion cf/yr)
• Subsidiary of Basic Electric Power Coop.

15
Great Plains SynFuel Plant

Methanation: CO and CO2
reacts with H2 to form CH4
Byproducts Annually
•Anhydrous Ammonia 4E5 tons
•Acids for Manuf.
33E6 lbs
•Krypton, Xenon
3E6 liters
•Liquid Nitrogen
24E6 gal
•Naptha
7E6 gal
•Phenol
33E6 lbs
•CO2 for oil recovery 200E6
SCF/day

Graphic and data from Dakota
Gas Co. website,
16
www.dakotagas.com
More Notes on Combustion
• Heat released used to combust more fuel
• Combustion dominates fossil fuel conversion
• Combustion dominates anthropogenic CO2 emissions to
atmosphere
• Combustion creates diverse pollutants
• Stationary technology well developed, controlled
• Revolutionary advances unlikely
• Combustion requires:
–
–
–
–

Contact between fuel and oxidant molecules
Reactants must be heated to be able to react “fast enough”
Reaction must last “long enough” to allow complete reaction
Three T’s: turbulence, temperature, time
17
Fuel Cells
• Hydrogen + Oxygen = electricity + water + heat
• Oxidation occurs, but not as fast as in combustion
• Why not directly convert chemical energy to electrical
energy (with up to 75% efficiency), than be limited by
thermodynamic conversion efficiencies of 35 to 40%?)
• Today’s technology most promising for vehicles

18
Fuel Cells
• Zero Emission Vehicles (ZEVs) relied primarily on
batteries prior to 2003; then, litigation in California shifted
work to fuel cells; 5 of 6 automakers abandoned
batteries temporarily
• Today: fuel cells 20 times more costly than IC engine;
last three years, hydrogen storage problems, no stations
• Carmakers propose making 2500-5000 fc vehicles by
2014

19
Fuel Cells
Basic fuel cell:

2H2(gas) + O2(gas)→ 2H2O
Separate into half reactions at each electrode:

H2 + 2OH- → 2H2O + 2e-Anode
O2 + 2H2O + 4e- → 4OH-

Cathode
20
Sidebar: Anodes and Cathodes
• Anode: “ACID”: anode current into device
where “current” is always positive charge
flow
Cathode
(pos
Term)

Anode
(neg
Term)
Fuel Cell

(+) Cathode
(
+
)
D-cell
battery

(-) Cathode

Δ Diode
(+) Anode

(-) Anode
“Electrons always flow from anode to cathode outside the device, regardless
of device type”
21
Fuel Cells
H2

O2

Supply H and O to cell
But need to separate gases, while
allowing movement of electrons
and ions between electrodes
Porous partition or membrane used

Hydrogen gives up electrons on the left (electrons flow out of cell),
making the left electrode the Anode
Hydrogen is oxidized at the Anode
On the right, the negatively charge ions (anions) that result from
the reduction of oxygen flow to the left (cathode to anode) through
the electrolyte and the membrane
The electrolyte conducts charged particles much larger than electrons,
and can be a liquid or solid. A “solute” that produces a conducting
22
solution is an “electrolyte” (e.g., acids, sodium chloride)
Fuel Cells
Advantages
• Low maintenance, high reliability if stationary
• Low noise level, only emission is water
• Can stack and parallel cells for V and I
Disadvantages
• Poor voltage regulation (drops under load)
• Best for applications with steady loads
• High cost, durability in changing environments, weight
• Cost effectively supplying the hydrogen
• Matching rate of hydrogen supply to cell load
23

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Session 8 fossil energy systems

  • 1. Session 8 – Fossil Energy Systems • • • • Exploration, Discovery and Extraction Transportation and Storage Fossil Fuel Conversion Fossil Fuel Combustion 1
  • 2. Exploration, Discovery and Extraction • Coal: extraction and transportation • Petroleum: quest for deposits; improved extraction – Offshore: few feet in 70s to a mile or more 2
  • 3. Storage and Transport Natural Gas • • • • Low density – less efficient to transport Stored in caverns, depleted reservoirs (UG) Mercaptan added as odorant; yellow pipe Stored as LNG (above ground) – – – – Liquefaction at -163 °C; maintained at < 83°C Cryogenic vessels and fixed tanks 1/614th the volume of gaseous form Not explosive in liquid state 3
  • 6. Fuel Conversion • “Conversion”: Improving quality of fuel • Quality improved for equipment compatibility • Methods: Chemical, thermal, physical • Coal: size reduction, washing, removals • Nat Gas: removal of H2S, others • Coal gasification • Refining 6
  • 7. Fossil Fuel Conversion Systems Energy Flows Stack Heat Electrical Energy Output Fuel Input Cooling 7
  • 8. Fossil Fuel Conversion Systems Energy Flows for a 400 MWe Unit •At 40% thermal efficiency, the input energy is 1GWth •For 90% efficient boiler, 100 MW goes up stack •The remaining waste heat requiring removal is 500 MW Stack Heat 100 MW 400 MWe 1 GW Fuel Input Boiler Turbine/ Env Generator 500 MW Cooling Note: Configuration of subsystems varies for gas-fired unit8
  • 9. Fossil Fuel Conversion Systems Energy Flows for a 400 MWe Unit Daily Operation at 1 GW requires 8.19 E10 Btu: Stack Heat 100 MW Natural Gas 81,900 MCF/day or Coal 3000 MT/day or Oil 400 MWe 14,600 barrels per day Boiler Turbine/ Env Generator 500 MW Cooling Note: Configuration of subsystems varies for gas-fired unit9 Adapted from Krenz, Energy Conversion and Utilization, Allyn and Bacon, 1976
  • 10. Fossil Fuel Conversion Systems Energy Flows for a 400 MW Unit Stack Heat Electrical Energy Output Fuel Input Turbine/ Generator Cooling – 500 MW Cooling Rate Required: 500 MW = 1.7 E9 Btu/h = 4.1 E10 Btu/day = 1.0 E13 cal/day waste heat 10
  • 11. Fossil Fuel Conversion Systems Cooling Choices Direct Condensing (Conduction) Evaporative (Cooling Tower) Natural Convection Diagram of a typical water-cooled surface condenser Requires nearby river or lake If limit on ΔT= 10°C, water req’d = (1E13 cal/day)/10°C =1E9 kg water/day = 1E6 m3/day = 264 million gallons/day = 410 cubic feet per second (The St. Louis River at Scanlon has a 100-yr mean flow of 1060 cfs). Forced Convection For latent heat of evaporation of water of 540 cal/g, and Assuming 1E13 cal/day of cooling, need 1.85 E10 grams of water/day or ~ 5 million gallons/day Direct – 264 E6 gal/day – water conserved Evaporative – 5 E6 gal/day – water lost 11
  • 12. Minnesota Power’s Boswell Energy Center Cohasset, MN 12
  • 13. Synthetic Fuels (Syn Fuels or Alternative Fuels) • Alternative to Petroleum-derived fuels – Interest proportional to fear of import disruption – Attractive due to lower sulfur, carbon mgmt. • Input: Coal, biomass, oil shale • Output: Methane and other compounds “Coal to gas” 13
  • 14. Syn Fuel Process Coal Pyrolysis Gas (H2, CH4, CO2, CO) COAL Heat w/o O2 Liquids (Tar, Light Oils, Liquor) Char (a solid, also called coke) SynGas is the mixture of H2 and CO in different proportions, and serves as a building block for other fuels, such as substitute diesel, gasoline and hydrogen. 14
  • 15. Great Plains SynFuels Plant Beulah, North Dakota • Lignite coal input (6 million tons annually) • 54 billion cubic feet of Natural Gas annually (U.S. production= 19 trillion cf/yr) • Subsidiary of Basic Electric Power Coop. 15
  • 16. Great Plains SynFuel Plant Methanation: CO and CO2 reacts with H2 to form CH4 Byproducts Annually •Anhydrous Ammonia 4E5 tons •Acids for Manuf. 33E6 lbs •Krypton, Xenon 3E6 liters •Liquid Nitrogen 24E6 gal •Naptha 7E6 gal •Phenol 33E6 lbs •CO2 for oil recovery 200E6 SCF/day Graphic and data from Dakota Gas Co. website, 16 www.dakotagas.com
  • 17. More Notes on Combustion • Heat released used to combust more fuel • Combustion dominates fossil fuel conversion • Combustion dominates anthropogenic CO2 emissions to atmosphere • Combustion creates diverse pollutants • Stationary technology well developed, controlled • Revolutionary advances unlikely • Combustion requires: – – – – Contact between fuel and oxidant molecules Reactants must be heated to be able to react “fast enough” Reaction must last “long enough” to allow complete reaction Three T’s: turbulence, temperature, time 17
  • 18. Fuel Cells • Hydrogen + Oxygen = electricity + water + heat • Oxidation occurs, but not as fast as in combustion • Why not directly convert chemical energy to electrical energy (with up to 75% efficiency), than be limited by thermodynamic conversion efficiencies of 35 to 40%?) • Today’s technology most promising for vehicles 18
  • 19. Fuel Cells • Zero Emission Vehicles (ZEVs) relied primarily on batteries prior to 2003; then, litigation in California shifted work to fuel cells; 5 of 6 automakers abandoned batteries temporarily • Today: fuel cells 20 times more costly than IC engine; last three years, hydrogen storage problems, no stations • Carmakers propose making 2500-5000 fc vehicles by 2014 19
  • 20. Fuel Cells Basic fuel cell: 2H2(gas) + O2(gas)→ 2H2O Separate into half reactions at each electrode: H2 + 2OH- → 2H2O + 2e-Anode O2 + 2H2O + 4e- → 4OH- Cathode 20
  • 21. Sidebar: Anodes and Cathodes • Anode: “ACID”: anode current into device where “current” is always positive charge flow Cathode (pos Term) Anode (neg Term) Fuel Cell (+) Cathode ( + ) D-cell battery (-) Cathode Δ Diode (+) Anode (-) Anode “Electrons always flow from anode to cathode outside the device, regardless of device type” 21
  • 22. Fuel Cells H2 O2 Supply H and O to cell But need to separate gases, while allowing movement of electrons and ions between electrodes Porous partition or membrane used Hydrogen gives up electrons on the left (electrons flow out of cell), making the left electrode the Anode Hydrogen is oxidized at the Anode On the right, the negatively charge ions (anions) that result from the reduction of oxygen flow to the left (cathode to anode) through the electrolyte and the membrane The electrolyte conducts charged particles much larger than electrons, and can be a liquid or solid. A “solute” that produces a conducting 22 solution is an “electrolyte” (e.g., acids, sodium chloride)
  • 23. Fuel Cells Advantages • Low maintenance, high reliability if stationary • Low noise level, only emission is water • Can stack and parallel cells for V and I Disadvantages • Poor voltage regulation (drops under load) • Best for applications with steady loads • High cost, durability in changing environments, weight • Cost effectively supplying the hydrogen • Matching rate of hydrogen supply to cell load 23