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TOPIC – “SELF COMOPACTING CONCRETE”
BRANCH/SEM./SEC. – “III/V/B”
DEPARTMENT – “CIVIL ENGINEERING”
PREPARED BY – Sukhdeep Singh Jat
REGISTRATION NO.- U12CE117
 By the early 1990’s , Japan has developed and used SCC (Self Compacting
Cement).
 Self compacted concrete is highly engineered concrete with much higher fluidity
without segregation and is capable of filling every corner of formwork under its self
weight.
Thus SCC eliminates the vibration for the compaction of concrete without
affecting its engineering properties.
 As of the year 2000, SCC used for prefabricated products (precast members) and
ready-mixed concrete (cast-in-place) in the Japan, USA etc.......
 In 1983, the problem of the durability of the concrete structures was a major
topic of interest in Japan.
 The creation of durable concrete structures requires adequate compaction by
skilled workers.
 Solution for the achievement of durable concrete structures independent of the
quality construction work is the use of SCC.
 The necessity of this type of concrete was proposed by Okamura in 1986.
 Studies to develop SCC have been carried out by Ozawa and
Maekawaat the university of Tokyo.
 Present-day SCC can be classified as an advanced construction material.
 Concrete is a versatile material, extensively used in construction material
throughput everywhere.
 Properly placed and cured concrete exhibits excellent compressive-force-
resisting characteristics and reliable for myriad situations.
 If proper consolidation is not provided, its strength and durability could be
questionable.
 Use of concrete in special architectural configurations and closely spaced
reinforcing bars.
 Filling ability – The ability of the SCC to flow under its own weight into the
mould and fill all spaces within intricate formwork, containing obstacles , such as
reinforcement.
 Passing ability – The ability of SCC to flow through opening approaching the size
of the mix coarse aggregate, such as the spaces between steel reinforcing bars,
without segregation.
 Resistance to Segregation – The ability of SCC to remain homogeneous during
transport placing , and after placement.
 The flow ability and viscosity of the paste is adjusted by proportioning the
cement and additive water to powder ratio and then adding super-plasticisers and
VMA (Viscosity modifying admixtures).
 The paste is the vehicle for the transport of the aggregate, therefore the volume
of the paste must be greater than the void volume in the aggregate.
 In order to control the temperature rise and thermal shrinkage cracking as well
as strength, the fine powder should be added to keep the cement content at an
acceptable level .e.g.., fly ash, mineral filler, silica fume, GGBFS (Ground-granulated
blast-furnace slag)
SCC should have
o Low coarse aggregate content
o Increased paste content
o Low water powder ratio
o Increased super-plasticizer dosage
o Viscosity modifying agents
The method for achieving self-compacting involves not only high deformability
of paste or mortar, but also resistance to segregation between coarse aggregate
and mortar when the concrete flows through the confined zone of reinforcing
bars.
LIMITED GRAVEL CONTENT
APPROPRIATE MORTAR
HIGHIER DEFORMABILITY
MODERATE VISCOSITY
LIMITED SAND CONTENT
50% OF SOLID VOLUME
HIGHIER DOSAGE OF SP
LOWER W/C
40% OF MORTAR VOLUME
Mechanism for achieving self compactability
The frequency of collision and contact between aggregate particles can
increase as the relative distance between the particles decreases and then
internal stress can increase when concrete is deformed, particularly near
obstacles. Research has found that the energy required for flowing is
consumed by the increased internal stress, resulting in blockage of aggregate
particles. Limiting the coarse aggregate content, whose energy consumption
is particularly intense, to a level lower than normal is effective in avoiding this
kind of blockage.
Highly viscous paste is also required to avoid the blockage of coarse aggregate
when concrete flows through obstacles . When concrete is deformed, paste with a
high viscosity also prevents localized increases in internal stress due to the
approach of coarse aggregate particles. High deformability can be achieved only by
the employment of a super-plasticizer, keeping the water-powder ratio to a very
low value.
The degree of packing of coarse aggregate in SCC is approximately 50% to
reduce the interaction between coarse aggregate particles when the concrete
deforms. The degree of packing of fine aggregate in SCC mortar is approximately
60% so that shear deformability when the concrete deforms may be limited. On
the other hand, the viscosity of the paste in SCC is the highest among the various
types of concrete due to its lowest water-powder ratio. This characteristics is
effective in exhibiting segregation.
Typical mix proportion values
Test to be carried out Property to be determined
1. Slump test Filling ability
2. L-Box test Passing ability
3. J-ring Passing ability
4. Sieve ability test Resistance to segregate
5. V-funnel Filling ability
6. Orimet Filling ability
7. Penetration test Resistance to segregation
a) It can be placed at a faster rate with no mechanical vibration and less
screening.
b) Improved and more uniform architectural surface finished with little to no
remedial surface work.
c) Ease of filling restricted sections and hard to reach areas results in
achieving desired structural and architectural shapes.
d) Improved consolidation around reinforcements and bond with
reinforcement.
e) Improved uniformity of in-place concrete by eliminating variable operator-
related effort of consolidation.
f) Shorter construction periods and resulting cost saving and less labour
works.
a) More stringent requirements on the selection of materials
b) More precise measurement and monitoring of the constituent materials.
c) Requires more trial batches at laboratory as well as at ready-mixed
concrete plants.
d) Costlier than the conventional concrete based on concrete material cost
(exception to placement cost).
e) Lack of globally accepted test standards and mix designs.
So, SCC can be stated as a boon to the engineers for
making sophisticated design with the desirable
strength leading to increment in the span of the
constructed structure but still this can’t be used
everywhere due to its precise testing and costing.
Hence, it’s not implemented everywhere but still
more appropriate then the normally prepared
concrete…………

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H.Seo, ICLR 2024, MLILAB, KAIST AI.pdf
 

Self compacting concrete

  • 1. TOPIC – “SELF COMOPACTING CONCRETE” BRANCH/SEM./SEC. – “III/V/B” DEPARTMENT – “CIVIL ENGINEERING” PREPARED BY – Sukhdeep Singh Jat REGISTRATION NO.- U12CE117
  • 2.  By the early 1990’s , Japan has developed and used SCC (Self Compacting Cement).  Self compacted concrete is highly engineered concrete with much higher fluidity without segregation and is capable of filling every corner of formwork under its self weight. Thus SCC eliminates the vibration for the compaction of concrete without affecting its engineering properties.  As of the year 2000, SCC used for prefabricated products (precast members) and ready-mixed concrete (cast-in-place) in the Japan, USA etc.......
  • 3.  In 1983, the problem of the durability of the concrete structures was a major topic of interest in Japan.  The creation of durable concrete structures requires adequate compaction by skilled workers.  Solution for the achievement of durable concrete structures independent of the quality construction work is the use of SCC.  The necessity of this type of concrete was proposed by Okamura in 1986.  Studies to develop SCC have been carried out by Ozawa and Maekawaat the university of Tokyo.  Present-day SCC can be classified as an advanced construction material.
  • 4.  Concrete is a versatile material, extensively used in construction material throughput everywhere.  Properly placed and cured concrete exhibits excellent compressive-force- resisting characteristics and reliable for myriad situations.  If proper consolidation is not provided, its strength and durability could be questionable.  Use of concrete in special architectural configurations and closely spaced reinforcing bars.
  • 5.  Filling ability – The ability of the SCC to flow under its own weight into the mould and fill all spaces within intricate formwork, containing obstacles , such as reinforcement.  Passing ability – The ability of SCC to flow through opening approaching the size of the mix coarse aggregate, such as the spaces between steel reinforcing bars, without segregation.  Resistance to Segregation – The ability of SCC to remain homogeneous during transport placing , and after placement.
  • 6.  The flow ability and viscosity of the paste is adjusted by proportioning the cement and additive water to powder ratio and then adding super-plasticisers and VMA (Viscosity modifying admixtures).  The paste is the vehicle for the transport of the aggregate, therefore the volume of the paste must be greater than the void volume in the aggregate.  In order to control the temperature rise and thermal shrinkage cracking as well as strength, the fine powder should be added to keep the cement content at an acceptable level .e.g.., fly ash, mineral filler, silica fume, GGBFS (Ground-granulated blast-furnace slag) SCC should have o Low coarse aggregate content o Increased paste content o Low water powder ratio o Increased super-plasticizer dosage o Viscosity modifying agents
  • 7. The method for achieving self-compacting involves not only high deformability of paste or mortar, but also resistance to segregation between coarse aggregate and mortar when the concrete flows through the confined zone of reinforcing bars. LIMITED GRAVEL CONTENT APPROPRIATE MORTAR HIGHIER DEFORMABILITY MODERATE VISCOSITY LIMITED SAND CONTENT 50% OF SOLID VOLUME HIGHIER DOSAGE OF SP LOWER W/C 40% OF MORTAR VOLUME Mechanism for achieving self compactability
  • 8. The frequency of collision and contact between aggregate particles can increase as the relative distance between the particles decreases and then internal stress can increase when concrete is deformed, particularly near obstacles. Research has found that the energy required for flowing is consumed by the increased internal stress, resulting in blockage of aggregate particles. Limiting the coarse aggregate content, whose energy consumption is particularly intense, to a level lower than normal is effective in avoiding this kind of blockage.
  • 9. Highly viscous paste is also required to avoid the blockage of coarse aggregate when concrete flows through obstacles . When concrete is deformed, paste with a high viscosity also prevents localized increases in internal stress due to the approach of coarse aggregate particles. High deformability can be achieved only by the employment of a super-plasticizer, keeping the water-powder ratio to a very low value. The degree of packing of coarse aggregate in SCC is approximately 50% to reduce the interaction between coarse aggregate particles when the concrete deforms. The degree of packing of fine aggregate in SCC mortar is approximately 60% so that shear deformability when the concrete deforms may be limited. On the other hand, the viscosity of the paste in SCC is the highest among the various types of concrete due to its lowest water-powder ratio. This characteristics is effective in exhibiting segregation. Typical mix proportion values
  • 10. Test to be carried out Property to be determined 1. Slump test Filling ability 2. L-Box test Passing ability 3. J-ring Passing ability 4. Sieve ability test Resistance to segregate 5. V-funnel Filling ability 6. Orimet Filling ability 7. Penetration test Resistance to segregation
  • 11. a) It can be placed at a faster rate with no mechanical vibration and less screening. b) Improved and more uniform architectural surface finished with little to no remedial surface work. c) Ease of filling restricted sections and hard to reach areas results in achieving desired structural and architectural shapes. d) Improved consolidation around reinforcements and bond with reinforcement. e) Improved uniformity of in-place concrete by eliminating variable operator- related effort of consolidation. f) Shorter construction periods and resulting cost saving and less labour works.
  • 12. a) More stringent requirements on the selection of materials b) More precise measurement and monitoring of the constituent materials. c) Requires more trial batches at laboratory as well as at ready-mixed concrete plants. d) Costlier than the conventional concrete based on concrete material cost (exception to placement cost). e) Lack of globally accepted test standards and mix designs.
  • 13. So, SCC can be stated as a boon to the engineers for making sophisticated design with the desirable strength leading to increment in the span of the constructed structure but still this can’t be used everywhere due to its precise testing and costing. Hence, it’s not implemented everywhere but still more appropriate then the normally prepared concrete…………