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Inventory Management Processes
Course Description and Prerequisites
Description
This course covers the Inventory Management process to work
with batches, transfer postings, goods movements, and receipts
process for IM managed goods.
Prerequisites
SAP_ECC_Introduction and Navigation_100_C_EN
SAP_SCM_SCM_Overview_100_C_EN
2
Training Methodology
Process
DemoPractice
Concepts
Concepts
• Outline new
concepts
• List key terms
and changes
Practice
• Practice
transactions
in SAP
• Use exercise guide
and data to complete
exercises
Process
• Describe the
processes and
integration
points
Demo
• Interactive
demonstrations
of transaction in
SAP
3
Ground Rules
Participate
actively and
share your
experiences
Keep cell
phones off or
silent –
no e-mail
Please sign the
attendance sheet
Refrain from
side
conversations
Feel free to ask
questions
Break when
needed
4
Key Terms
Term Definition
Materials
Management (MM)
SAP module that governs processes form material procurement to
vendor payment.
Inventory
Management (IM)
SAP module that allows inventory data to be captured at the Plant-
Storage Location level.
Warehouse
Management
(WM)
SAP module that allows inventory data to be captured at a level more
granular than IM (for example, Warehouse or Bin Level).
Goods Receipt
(GR)
A representation of a physical receipt of goods.
Goods Issue (GI) A representation of a physical withdrawal of goods.
Storage Location
(SLOC)
An organizational unit allowing the differentiation of material stocks
within a Plant.
Purchasing
Information
Record (PIR)
An element of master data that tracks vendor specific purchasing
data for a specific material.
Stock Transport
Order (STO)
Physical movement of materials from one plant to another.
55
Key Terms
Term Definition
Radio Frequency
Scanner (RF
Scanner)
Device used for accessing warehouse data in real-time.
Shelf Life
Expiration Date
(SLED)
Expiration date for goods received. It is the maximum time a material
can be stored in the warehouse.
Transfer
requirement (TR)
Serves as a planning aid for putaway and stock removal. A TR tells
the warehouse, “Something needs to be done”. A TR acts as a
notification that, for instance, a IM stock transfer has taken place.
Transfer order
(TO)
An instruction to move materials from a source storage bin to a
destination storage bin in a warehouse. TO is created with reference
to a TR.
Plant Site or location number.
Material
Movement
Plays a central role as the instrument for controlling goods receipt,
goods issue, and posting change activities. If material is being
transported in any fashion, a movement type is instrumental for the
move.
66
Key Terms
Term Definition
Material document Any document which records a goods movement at the IM level.
Batch status An indication of the usability of a batch. Can be either unrestricted or
restricted.
Stock type Is the status of the stock within a storage location. For example
Unrestricted, Quality Inspection, Blocked, Restricted.
Consignment
material
Goods which are stored at a FSBP facility but technically still belong
to the supplier until sold for use in a production or process order.
Transfer posting A “logical” movement of stock. For example the movement of
unrestricted material to quality inspection (stock status change). This
is a logical movement, because the material remained in the same
storage location. Because the stock went from unrestricted to quality
stock, a goods movement did take place.
Transfer
confirmation
A verification that the transfer of stock for a transfer order was
performed.
Stock transfer The physical removal of stock from one storage location and
the putaway of the stock into another storage location.(Sloc to Sloc
material movement).
77
Key Terms
Term Definition
Storage type A collective storage location of similar conditions, such as
temperature or humidity.
Storage section A subdivision of a storage type used for putaway strategies.
Storage bin Location within warehouse-managed storage location where materials
are stored.
Quant The smallest area within a bin. One bin many contain one or more
material and/or batch combinations. A data record. Data record.
88
Course Content
Stock Handling Overview
Master Data
Stock Handling, GR, GI Posting and
Transfer Posting
Reports
Conclusion
99
Define the Receiving, Plant, and Issuing
processes at the plant
Understand material movements
Understand how stock is managed
Define common movement types
Describe the results of goods movements
Stock Handling Overview – Learning Objectives
10
Process Overview
• Goods management
 Moving goods into warehouse for putaway
 Managing goods movements within warehouse
 Replenishment
 Physical inventory activities
• Goods receipt
 Receiving goods at loading dock from external vendors
 Receiving goods from manufacturing
 Receiving goods from other FSBP locations
• Goods issue
 To sales order
 To production order
 To scrap
 To cost center
1111
Manage Inventory Storage and Movements
• Goods Receipt
 Purchase Order
 Work Order
• Goods Issue
 Material withdrawal
 Material Consumption
 Shipment of goods to affiliates
• Transfer Posting
 Stock Type conversion
 Material to material conversion
 Changing the batch number
• Stock Transfer
 Plant to plant
 Storage location to storage
location
 Storage bin to storage bin
• Results of a goods movement:
 Material Document Generated
 Accounting documents being generated
 Updated Stock Types quantities
 Updated Inventory Balances (quantity and cost)
12
• Stock Types in IM:
 Unrestricted
 Quality Inspection
 Blocked
• Special Stock:
 Q Quality
 S Blocked
Manage Stock
13
• Stock Types in WM:
 Unrestricted
 Quality Inspection
 Blocked
• Batch Stock:
 Unrestricted Use
 Restricted Use
Goods Receipt Process Flow
Material received
on dock and
packing slip
validated Visually
inspect for
damage
Accept
material?
SAP Step:
Receive a
product against
purchasing
document
Goods
Receipted
Call buyer
and define
next steps
Purchasing
Document
Released
Verify
quantities
No
Yes
14
Goods Receipt
• Goods movement – receipt of goods from vendor, another
plant, or production
 Leads to increase in warehouse stock
 If coming from manufacturing, may lead to increase in storage
location stock at IM level
• FSBP distinguishes between the following types of GRs:
 with reference to a reservation
 with reference to an order
o Purchase order
o Inbound delivery
o Production/process
 Other goods receipts
15
Material Goods Receipt and Putaway
16
Stock Transfer – Internal goods movement
• Stock transfers are used to remove material from one storage
location and place them into another storage location.
• Both stock transfers and transfer postings consist of a “goods
issue” from an issuing point and a “goods receipt” at a receiving
point.
Transfer Description
Storage Location to Storage
Location
A stock transfer from storage location to storage location in the same
plant simply causes an update of the stock quantities in both storage
locations. The stock value remains unchanged, and the event is not
relevant for accounting.
A stock transfer from storage location to storage location is possible for
all stock types.
Plant to Plant A stock transfer from plant to plant not only leads to a change in stock
quantity in both plants; if both plants are assigned to different valuation
areas, an accounting document is also created.
This type of stock transfer can only be carried out from unrestricted-use
stock of the issuing plant to unrestricted-use stock of the receiving plant.
17
Location to Location Movements (Sloc to Sloc – IM)
18
Location to Location Movements (IM to WM)
19
Goods Issues
• Using a Goods Issue (GI), you can
 post a material withdrawal
 a material issue
 a shipment of goods to a customer
• GI results in physical issue of stocks and decrease in stock qty
• The following business transactions normally trigger GI
Trigger Application WMS Document
Internal Material Consumption
(cost center or scrap)
MM-IM Transfer Order
Material Staging for Production
Orders
Production Transfer Requirement
Delivery to Affiliate Customers or
DC
LE-SHP Outbound Delivery
20
• Materials that are not WM managed in the warehouse have to
be issued to a production order using transaction MIGO_GI-
261Goods Issue to an order.
21
Stage Raw Materials for Production (IM Managed)
22
Pick, Pack and Ship
Transfer Posting
• A transfer posting usually refers to a change in a material’s stock
status (for example, release from quality inspection stock to
unrestricted stock)
• In a transfer posting, the material can remain in its original
storage location or be transferred
• The following business transactions normally trigger a transfer
posting:
Trigger Description
Stock Type Change Need to change material quantity from one
stock type to another stock type. For example
from blocked stock to unrestricted stock.
Material to Material Change Need to change material from one material
number to another material number.
23
Transfer Posting Stock Type/Category Change
• Results of the Post Change for stock type/category are:
 Creation of material document (movement type 344-IM, movement
type 944-WM)
o Updates the quantity and value of the materials moved
 WMS posting change notice created
 WMS transfer order created (either same bin or different bin)
 WMS transfer order confirmed
24
When Are Material Documents Generated?
• Material documents are necessary to record:
 Stock transfers
 Transfer postings
 Material staging (IM)
 Deliveries for WM staging
25
Material Documents
• Material documents serve as:
 Proof of movement
 Source of information for any applications that follow
 A data record for all IM movements
• A material document consists of:
 A header
• Contains general data about movement (for example, its date)
 At least one item
• Each item describes one movement
26
Material Documents contd
• Every movement of a material has a material document to
support it.
 The material document is a historical record of the movement
• Material documents contain information such as:
 Material(s) associated with the movement
 Movement type
 Plant
 Storage location
 Batch number
• You can also view relevant accounting documents such as:
o customer invoice
o material master
o document date
o posting date
27
Material Document List
• Use the Material Document List (MB51) to display transaction
history for a material or group of materials.
• Enter material number(s) to retrieve all material documents
related to those material codes.
28
Demos and Exercises
Demo Exercise T-code Scenario
N/A Knowledge Check
2929
Define the Receiving, Plant, and Issuing
processes at the plant
Understand material movements
Understand how stock is managed
Define common movement types
Describe the results of goods movements
Stock Handling Overview – Unit Summary
30
Course Content
Stock Handling Overview
Master Data
Stock Handling, GR, GI Posting and
Transfer Posting
Reports
Conclusion
3131
Identify Organizational Elements
Describe the characteristics and
importance of Master Data
Identify difference between Master
Data and Transactional Data
Master Data Overview – Learning
Objectives
32
Basic Data: Material Master Record
• Data in a material master record is subdivided by user
department.
33
Master Data vs. Transactional Data
Master Data Transactional Data
Mostly static Dynamic
The accuracy of master data
is essential to efficient
performance of the system
Accuracy of transactional data is
dependent on master data
Creation of master data is
independent of transactional
data
Master data is a prerequisite for
executing transactional data
Examples: Cost Centers,
Customers
Examples: Sales orders,
Invoices
3434
What is a Material Master Record?
View tabs
35
Material
details
Demos and Exercises
Demo Exercise T-code Scenario
a MM03 Display Material
3636
Identify Organizational Elements
Describe the characteristics and
importance of Master Data
Identify difference between Master
Data and Transactional Data
Master Data Overview – Unit Summary
37
Course Content
Stock Handling Overview
Master Data
Stock Handling, GR, GI Posting and
Transfer Posting
Reports
Conclusion
3838
Goods Receipts
Stock Movements
Goods Issues
Transfer Requirements
Transfer Postings
Stock Handling, GR, GI Posting and
Transfer Posting – Learning Objectives
39
Stock Overview
• Use MMBE to view stock availability by material number
• You can display:
 All locations for a material (Plant, Storage Location)
 Material type
 Unit of measure
 Batch information
 Stock status (Unrestricted, On-Order, Reserved, etc.)
40
Stock Overview List
41
Material number
field
• You can enter a
material number to
list all locations for a
material
• You can look up a
material by material
number and batch
Stock Overview List
42
Use the scrollbar to
display additional
stock types
Double-click an item
to display additional
details
Demos and Exercises
Demo Exercise T-code Scenario
a MMBE Stock Overview List
4343
RF MENU (IM ONLY)
This is the initial RF Menu screen for IM that
appears after you logon.
Your choices are:
1. Receiving > which is used to process a
PO/STO (Stock Transfer Order) goods
receipt.
2. Picking > which is used to pick material for an
order. Load verification for a shipment (start
and stop times for the physical loading
process).
3. InternalMove > which is used to process a
move from storage location to storage
location.
4. Shipping > which is used to post goods
issues for shipments.
44
RF IM Receiving
45
RF IM Receiving – PO/Non-Batch
PO/STO Goods Receipt Screen
 Skd Qt – Total number of skids for the Qty input.
 Lbl – Number of labels you desire to print
 Del Nt – Enter packing slip or BOL for the order.
46
RF IM Receiving – PO/Non-Batch Continued
47
Display MB03 -
material document
Scan Label
Printer Name
• After the RF is posted, perform GR, print label
Demos and Exercises
Demo Exercise T-code Scenario
a RF Scanner /
LM01
Receive IM Non-batch items
4848
Results Goods Receipts
• Results of the goods receipts are:
 Material document is created
 Stock update (goods receipt updates the inventory)
 Increases the stock in the Sloc / warehouse
 Gives instant inventory numbers
 Accounting document is updated (allows the vendor to be paid)
49
RF IM Receiving – STO/Batch
PO/STO Goods Receipt Screen
 Skd Qt – Total number of skids for the Qty input.
 Batch No – This will default into the screen.
 Lbl – Number of labels you desire to print.
 Del Nt – Enter packing slip or BOL for the order.
50
RF IM Receiving – STO/Batch Continued
51
Scan batch number from
Putaway Label
Demos and Exercises
Demo Exercise T-code Scenario
a RF Scanner /
LM01
Receive IM Batch-managed items
5252
Reprint Labels
• Use ZMM_ONDEMAND to reprint labels for goods receipts
53
• Indicate whether the material is IM or WM managed
WM / IM
Managed radio
buttons
Demos and Exercises
Demo Exercise T-code Scenario
a a ZMM_ONDEMAND Reprint labels
5454
Sloc to Sloc - IM
55
Check Stock locations and Quantities
• Use MMBE to check the
storage locations and
quantities before each
move
56
RF Internal Moves (IM or WM)
57
• SLOC to SLOC Moves are the same for IM or WM.
• Currently we will be using this process at Prescott,
Anoka and Salt Lake City.
Check Stock locations and Quantities
• Use MMBE to make sure
the move was successful
58
Demos and Exercises
Demo Exercise T-code Scenario
a MMBE Check stock before the
move – Stock Overview
a RF Scanner /
LM01
Logon to RF
Perform internal move
(IM)
a MMBE Confirm move – Stock
Overview
5959
Plant to Plant Movements (IM to WM)
60
What happens before you move the material?
• Use MMBE to check the storage locations and quantities before
each move
• Creation of STO using ME21N
• Creation of delivery number using VL10B
• Picklist printed using ZWM_PICKLIST
• This is an example of a picklist
61
Use the picklist to pick material for the move
62
• A stock transfer plant to plant is a move where one plant is IM
managed and the other is WM managed
• Decreased inventory in the IM level
• Increased inventory in the WM level
• Normally, theses types of moves will involve:
 Finished goods
 MRO (spare parts)
RF IM Picking
63
3 line items on the
delivery
RF IM Picking – Confirm Pick
64
• Use transaction VL02N to ensure the picks
happened correctly
Demos and Exercises
Demo Exercise T-code Scenario
a RF Scanner /
LM01
Pick IM batch and non-batch
items
6565
What happens next?
• Move the material to the dock
• Shipment is created using VT01N
• Load verification process used to load truck
66
RF IM Load Verification
67
RF IM Load Verification (continued)
68
Select N until load
is complete
Loading has just completed
– go back into RF to
complete load verification
RF IM Load Verification Continued
69
• Warning message:
This means you have
the shipment open,
usually in Shipping
office.
• It will require the Load
Verification ending to
be reprocessed.
Shows the start stop
times entered in the
scanners.
Demos and Exercises
Demo Exercise T-code Scenario
a RF Scanner /
LM01
Perform load verification
7070
What happens next?
• When the load is completed in the system using VT02N,
appropriate shipping documentation is created
 Bill of Lading (BOL)
 Hazardous documents
 Customs paperwork
71
BOL
RF Shipping Pathway
72
RF Shipping Pathway Continued
73
Demos and Exercises
Demo Exercise T-code Scenario
a RF Scanner /
LM01
Perform shipping
7474
Goods Issues
• Goods issue to cost center
• Goods issue to scrap
75
Stage Material to Cost Center
• Use MIGO_GI (201) to issue goods to a cost center
76
Use MIGO_GI transaction to issue to cost center
• Ensure you have A07-Goods Issue and R10 Other in the
movement transaction fields
• Make sure to press Enter when you enter the movement type
77
Use MIGO_GI transaction to issue to cost center
78
• Each time you enter a value in a
field press Enter to validate your
entries.
Use MIGO_GI transaction to issue to cost center
• Enter Batch information if the material is batch-managed
• Enter G/L and Cost Center
• Review WM entries for WM materials
79
Use MIGO_GI transaction to issue to cost center
• Always use Check to check your posting before you save
• Use Post to post MIGO goods issues
80
Use MIGO_GI transaction to issue to cost center
81
Demos and Exercises
Demo Exercise T-code Scenario
a a MIGO_GI Perform Goods Issue 201
Issue to Cost Center
8282
You enter a scrap posting if a material can no longer be used (i.e. shelf life has
been exceeded or material is damaged). Scrapping is possible from each of the
three stock types and is entered as a goods issue without reference in SAP
ECC.
Scrapping causes a reduction in the associated stock. The value of scrapped
material is posted from the stock account to a scrap account.
Issue Material to Scrap
83
Scrapping Material
• Enter the movement
type
• Enter or select the
cost center
• Enter the material
and quantity to be
scrapped
84
Scrapping Document
• You can display the
material document
using MB51 to
ensure the correct
posting was made
85
Accounting Document
• Use FB03 to display the
accounting postings and
print or email the document
for necessary signature(s)
86
Accounting Document
• Email or print the accounting document using FB03 for
necessary signature
87
Print icon
email icon
Results Scrapping
• Converts raw material to a scrap material number
• Material document is created
• Accounting documents are updated
88
Demos and Exercises
Demo Exercise T-code Scenario
a a MB1A (551) Issue material to scrap
8989
Transfer Postings Overview
• Transfer postings are used to change the status of a material
for the following reasons:
 Quality to unrestricted (Movement type 321)
 Quality to blocked (Movement type 350)
 Unrestricted to quality (Movement type 322)
 Unrestricted to blocked (Movement type (344)
 Blocked to quality (Movement type 349)
 Blocked to unrestricted (Movement type (343)
90
91
• Perform MIGO_TR transaction to move material from a stock type
of Unrestricted to Blocked . Movement type is 344 (Unrestricted to
Blocked)
Transfer Posting – Unrestricted to Blocked
92
Transfer Posting – Unrestricted to Blocked
• You can move the columns that display in MMBE to show the
information you need to see every day
93
• Perform MIGO_TR transaction to move material from a stock type
of Blocked to Unrestricted. Movement type is 343 (Blocked to
Unrestricted)
Transfer Posting – Blocked to Unrestricted
Movement type
field
94
Transfer Posting – Blocked to Unrestricted
• Look at MMBE to make sure the move was successful
Demos and Exercises
Demo Exercise T-code Scenario
a a MIGO_TR Perform transfers of stock:
--unrestricted to blocked (344)
--blocked to unrestricted (343)
a a MMBE Stock Overview – check status
of material
9595
Goods Receipts
Stock Movements
Goods Issues
Transfer Postings
Stock Handling, GR, GI Posting and
Transfer Posting – Unit Summary
96
Course Content
SCM Overview
Stock Handling Overview
Master Data
Stock Handling, GR, GI Posting and Transfer
Posting
Reports
Conclusion
9797
Run Reservations List for a Material
List Stocks in Transit
Display Warehouse Stocks
Shelf Life Expiration Date List
Review Material Document
IM Reports –
Learning Objectives
98
IM Reports Overview
• The reports discussed in this unit include:
 MB24 – Reservations List for Material
 MB5T – Stock in Transit
 MB52 – Display Warehouse Stocks of Material
 MB5M – Shelf Life Expiration Date List
 MB03 – Material Document
99
MB5T – Stock in Transit
• Transaction MB5T is used to check stock that is in transit
company-wide or by specific plant
100
MB24 – Reservations List for Material
• Use MB24 to view reservations for a material
101
Display Warehouse Stocks of Material
• Use MB52 when you want to look up material stocks based on
material(s) and/or plant(s)
• You can view warehouse stocks for:
 A single material
 Multiple materials
 All materials within a plant
• You can display the following information:
 Material type
 Batch record
 Quantity and value
• Use this report to research data for project-related uses
• You can export the list to use off-line
102102
Display Warehouse Stocks of Material
103
• You need to enter a material number to use this report
Material number
field
Display Warehouse Stocks of Material
104
• Highlight an
item and use
the Details
icon to display
additional
details
Shelf Life List
• Use SAP transaction MB5M to display a list of materials that
have a shelf life
• Displays the remaining shelf life status for a material or
material group in a storage location
105105
Shelf Life Selection Criteria
106
• You should specify a plant or range of plants
• Enter the remaining shelf life in days
Remaining shelf
life (Days)
Shelf Life List
107
• Batches with a red status are not qualified to ship out to
customers
Expired material
/ batches
• Double-click a
material to be
directed to the
MSC3N – Display
Batch screen to
see when the
material was
received
MB03 – Material Document
• Use SAP transaction MB03 to display a material document to
verify that goods are received or issued
• You need to know the material document number to use this
transaction
 Use MB51 to find the material document number if you do not
have the information from the movement
108
MB03 – Material Document
• You can drill down to additional details from MB03
109
Demos and Exercises
Demo Exercise T-code Scenario
a a MB5T Stock in Transit
a a MB52 Display Warehouse Stocks of
Material
a a MB5M Shelf Life Expiration Date List
a MB03 Material Document
110110
Run Reservations List for a Material
List Stocks in Transit
Display Warehouse Stocks
Shelf Life Expiration Date List
Review Material Document
IM Reports –
Unit Summary
111
Course Content
SCM Overview
Stock Handling Overview
Master Data
Stock Handling, GR, GI Posting and Transfer
Posting
Reports
Conclusion
112112
SAP Transactions Covered in this Course
T-code Scenario
LM01 Miscellaneous RF transactions
ZMM_ONDEMAND Reprint labels
MIGO_GI Goods Issues
MIGO_TR Transfer Postings
MM03 Display Material Master
MMBE Stock Overview
MB1A Goods issue to scrap
LS24
LX03
LS26
Confirm STO – Stock Overview (this is only
for the WM portion of the movement)
113113
SAP Transactions Covered in this Course
T-code Scenario
MB24 Reservations List for Material
MB5T Stock in Transit
MB52 Display Warehouse Stocks of Material
MB5M Shelf Life Expiration Date List
MB03 Material Document
114114
Questions?
115

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SAP_IM_Inventory_Management_Processes_100_C_EN v3.5

  • 2. Course Description and Prerequisites Description This course covers the Inventory Management process to work with batches, transfer postings, goods movements, and receipts process for IM managed goods. Prerequisites SAP_ECC_Introduction and Navigation_100_C_EN SAP_SCM_SCM_Overview_100_C_EN 2
  • 3. Training Methodology Process DemoPractice Concepts Concepts • Outline new concepts • List key terms and changes Practice • Practice transactions in SAP • Use exercise guide and data to complete exercises Process • Describe the processes and integration points Demo • Interactive demonstrations of transaction in SAP 3
  • 4. Ground Rules Participate actively and share your experiences Keep cell phones off or silent – no e-mail Please sign the attendance sheet Refrain from side conversations Feel free to ask questions Break when needed 4
  • 5. Key Terms Term Definition Materials Management (MM) SAP module that governs processes form material procurement to vendor payment. Inventory Management (IM) SAP module that allows inventory data to be captured at the Plant- Storage Location level. Warehouse Management (WM) SAP module that allows inventory data to be captured at a level more granular than IM (for example, Warehouse or Bin Level). Goods Receipt (GR) A representation of a physical receipt of goods. Goods Issue (GI) A representation of a physical withdrawal of goods. Storage Location (SLOC) An organizational unit allowing the differentiation of material stocks within a Plant. Purchasing Information Record (PIR) An element of master data that tracks vendor specific purchasing data for a specific material. Stock Transport Order (STO) Physical movement of materials from one plant to another. 55
  • 6. Key Terms Term Definition Radio Frequency Scanner (RF Scanner) Device used for accessing warehouse data in real-time. Shelf Life Expiration Date (SLED) Expiration date for goods received. It is the maximum time a material can be stored in the warehouse. Transfer requirement (TR) Serves as a planning aid for putaway and stock removal. A TR tells the warehouse, “Something needs to be done”. A TR acts as a notification that, for instance, a IM stock transfer has taken place. Transfer order (TO) An instruction to move materials from a source storage bin to a destination storage bin in a warehouse. TO is created with reference to a TR. Plant Site or location number. Material Movement Plays a central role as the instrument for controlling goods receipt, goods issue, and posting change activities. If material is being transported in any fashion, a movement type is instrumental for the move. 66
  • 7. Key Terms Term Definition Material document Any document which records a goods movement at the IM level. Batch status An indication of the usability of a batch. Can be either unrestricted or restricted. Stock type Is the status of the stock within a storage location. For example Unrestricted, Quality Inspection, Blocked, Restricted. Consignment material Goods which are stored at a FSBP facility but technically still belong to the supplier until sold for use in a production or process order. Transfer posting A “logical” movement of stock. For example the movement of unrestricted material to quality inspection (stock status change). This is a logical movement, because the material remained in the same storage location. Because the stock went from unrestricted to quality stock, a goods movement did take place. Transfer confirmation A verification that the transfer of stock for a transfer order was performed. Stock transfer The physical removal of stock from one storage location and the putaway of the stock into another storage location.(Sloc to Sloc material movement). 77
  • 8. Key Terms Term Definition Storage type A collective storage location of similar conditions, such as temperature or humidity. Storage section A subdivision of a storage type used for putaway strategies. Storage bin Location within warehouse-managed storage location where materials are stored. Quant The smallest area within a bin. One bin many contain one or more material and/or batch combinations. A data record. Data record. 88
  • 9. Course Content Stock Handling Overview Master Data Stock Handling, GR, GI Posting and Transfer Posting Reports Conclusion 99
  • 10. Define the Receiving, Plant, and Issuing processes at the plant Understand material movements Understand how stock is managed Define common movement types Describe the results of goods movements Stock Handling Overview – Learning Objectives 10
  • 11. Process Overview • Goods management  Moving goods into warehouse for putaway  Managing goods movements within warehouse  Replenishment  Physical inventory activities • Goods receipt  Receiving goods at loading dock from external vendors  Receiving goods from manufacturing  Receiving goods from other FSBP locations • Goods issue  To sales order  To production order  To scrap  To cost center 1111
  • 12. Manage Inventory Storage and Movements • Goods Receipt  Purchase Order  Work Order • Goods Issue  Material withdrawal  Material Consumption  Shipment of goods to affiliates • Transfer Posting  Stock Type conversion  Material to material conversion  Changing the batch number • Stock Transfer  Plant to plant  Storage location to storage location  Storage bin to storage bin • Results of a goods movement:  Material Document Generated  Accounting documents being generated  Updated Stock Types quantities  Updated Inventory Balances (quantity and cost) 12
  • 13. • Stock Types in IM:  Unrestricted  Quality Inspection  Blocked • Special Stock:  Q Quality  S Blocked Manage Stock 13 • Stock Types in WM:  Unrestricted  Quality Inspection  Blocked • Batch Stock:  Unrestricted Use  Restricted Use
  • 14. Goods Receipt Process Flow Material received on dock and packing slip validated Visually inspect for damage Accept material? SAP Step: Receive a product against purchasing document Goods Receipted Call buyer and define next steps Purchasing Document Released Verify quantities No Yes 14
  • 15. Goods Receipt • Goods movement – receipt of goods from vendor, another plant, or production  Leads to increase in warehouse stock  If coming from manufacturing, may lead to increase in storage location stock at IM level • FSBP distinguishes between the following types of GRs:  with reference to a reservation  with reference to an order o Purchase order o Inbound delivery o Production/process  Other goods receipts 15
  • 16. Material Goods Receipt and Putaway 16
  • 17. Stock Transfer – Internal goods movement • Stock transfers are used to remove material from one storage location and place them into another storage location. • Both stock transfers and transfer postings consist of a “goods issue” from an issuing point and a “goods receipt” at a receiving point. Transfer Description Storage Location to Storage Location A stock transfer from storage location to storage location in the same plant simply causes an update of the stock quantities in both storage locations. The stock value remains unchanged, and the event is not relevant for accounting. A stock transfer from storage location to storage location is possible for all stock types. Plant to Plant A stock transfer from plant to plant not only leads to a change in stock quantity in both plants; if both plants are assigned to different valuation areas, an accounting document is also created. This type of stock transfer can only be carried out from unrestricted-use stock of the issuing plant to unrestricted-use stock of the receiving plant. 17
  • 18. Location to Location Movements (Sloc to Sloc – IM) 18
  • 19. Location to Location Movements (IM to WM) 19
  • 20. Goods Issues • Using a Goods Issue (GI), you can  post a material withdrawal  a material issue  a shipment of goods to a customer • GI results in physical issue of stocks and decrease in stock qty • The following business transactions normally trigger GI Trigger Application WMS Document Internal Material Consumption (cost center or scrap) MM-IM Transfer Order Material Staging for Production Orders Production Transfer Requirement Delivery to Affiliate Customers or DC LE-SHP Outbound Delivery 20
  • 21. • Materials that are not WM managed in the warehouse have to be issued to a production order using transaction MIGO_GI- 261Goods Issue to an order. 21 Stage Raw Materials for Production (IM Managed)
  • 23. Transfer Posting • A transfer posting usually refers to a change in a material’s stock status (for example, release from quality inspection stock to unrestricted stock) • In a transfer posting, the material can remain in its original storage location or be transferred • The following business transactions normally trigger a transfer posting: Trigger Description Stock Type Change Need to change material quantity from one stock type to another stock type. For example from blocked stock to unrestricted stock. Material to Material Change Need to change material from one material number to another material number. 23
  • 24. Transfer Posting Stock Type/Category Change • Results of the Post Change for stock type/category are:  Creation of material document (movement type 344-IM, movement type 944-WM) o Updates the quantity and value of the materials moved  WMS posting change notice created  WMS transfer order created (either same bin or different bin)  WMS transfer order confirmed 24
  • 25. When Are Material Documents Generated? • Material documents are necessary to record:  Stock transfers  Transfer postings  Material staging (IM)  Deliveries for WM staging 25
  • 26. Material Documents • Material documents serve as:  Proof of movement  Source of information for any applications that follow  A data record for all IM movements • A material document consists of:  A header • Contains general data about movement (for example, its date)  At least one item • Each item describes one movement 26
  • 27. Material Documents contd • Every movement of a material has a material document to support it.  The material document is a historical record of the movement • Material documents contain information such as:  Material(s) associated with the movement  Movement type  Plant  Storage location  Batch number • You can also view relevant accounting documents such as: o customer invoice o material master o document date o posting date 27
  • 28. Material Document List • Use the Material Document List (MB51) to display transaction history for a material or group of materials. • Enter material number(s) to retrieve all material documents related to those material codes. 28
  • 29. Demos and Exercises Demo Exercise T-code Scenario N/A Knowledge Check 2929
  • 30. Define the Receiving, Plant, and Issuing processes at the plant Understand material movements Understand how stock is managed Define common movement types Describe the results of goods movements Stock Handling Overview – Unit Summary 30
  • 31. Course Content Stock Handling Overview Master Data Stock Handling, GR, GI Posting and Transfer Posting Reports Conclusion 3131
  • 32. Identify Organizational Elements Describe the characteristics and importance of Master Data Identify difference between Master Data and Transactional Data Master Data Overview – Learning Objectives 32
  • 33. Basic Data: Material Master Record • Data in a material master record is subdivided by user department. 33
  • 34. Master Data vs. Transactional Data Master Data Transactional Data Mostly static Dynamic The accuracy of master data is essential to efficient performance of the system Accuracy of transactional data is dependent on master data Creation of master data is independent of transactional data Master data is a prerequisite for executing transactional data Examples: Cost Centers, Customers Examples: Sales orders, Invoices 3434
  • 35. What is a Material Master Record? View tabs 35 Material details
  • 36. Demos and Exercises Demo Exercise T-code Scenario a MM03 Display Material 3636
  • 37. Identify Organizational Elements Describe the characteristics and importance of Master Data Identify difference between Master Data and Transactional Data Master Data Overview – Unit Summary 37
  • 38. Course Content Stock Handling Overview Master Data Stock Handling, GR, GI Posting and Transfer Posting Reports Conclusion 3838
  • 39. Goods Receipts Stock Movements Goods Issues Transfer Requirements Transfer Postings Stock Handling, GR, GI Posting and Transfer Posting – Learning Objectives 39
  • 40. Stock Overview • Use MMBE to view stock availability by material number • You can display:  All locations for a material (Plant, Storage Location)  Material type  Unit of measure  Batch information  Stock status (Unrestricted, On-Order, Reserved, etc.) 40
  • 41. Stock Overview List 41 Material number field • You can enter a material number to list all locations for a material • You can look up a material by material number and batch
  • 42. Stock Overview List 42 Use the scrollbar to display additional stock types Double-click an item to display additional details
  • 43. Demos and Exercises Demo Exercise T-code Scenario a MMBE Stock Overview List 4343
  • 44. RF MENU (IM ONLY) This is the initial RF Menu screen for IM that appears after you logon. Your choices are: 1. Receiving > which is used to process a PO/STO (Stock Transfer Order) goods receipt. 2. Picking > which is used to pick material for an order. Load verification for a shipment (start and stop times for the physical loading process). 3. InternalMove > which is used to process a move from storage location to storage location. 4. Shipping > which is used to post goods issues for shipments. 44
  • 46. RF IM Receiving – PO/Non-Batch PO/STO Goods Receipt Screen  Skd Qt – Total number of skids for the Qty input.  Lbl – Number of labels you desire to print  Del Nt – Enter packing slip or BOL for the order. 46
  • 47. RF IM Receiving – PO/Non-Batch Continued 47 Display MB03 - material document Scan Label Printer Name • After the RF is posted, perform GR, print label
  • 48. Demos and Exercises Demo Exercise T-code Scenario a RF Scanner / LM01 Receive IM Non-batch items 4848
  • 49. Results Goods Receipts • Results of the goods receipts are:  Material document is created  Stock update (goods receipt updates the inventory)  Increases the stock in the Sloc / warehouse  Gives instant inventory numbers  Accounting document is updated (allows the vendor to be paid) 49
  • 50. RF IM Receiving – STO/Batch PO/STO Goods Receipt Screen  Skd Qt – Total number of skids for the Qty input.  Batch No – This will default into the screen.  Lbl – Number of labels you desire to print.  Del Nt – Enter packing slip or BOL for the order. 50
  • 51. RF IM Receiving – STO/Batch Continued 51 Scan batch number from Putaway Label
  • 52. Demos and Exercises Demo Exercise T-code Scenario a RF Scanner / LM01 Receive IM Batch-managed items 5252
  • 53. Reprint Labels • Use ZMM_ONDEMAND to reprint labels for goods receipts 53 • Indicate whether the material is IM or WM managed WM / IM Managed radio buttons
  • 54. Demos and Exercises Demo Exercise T-code Scenario a a ZMM_ONDEMAND Reprint labels 5454
  • 55. Sloc to Sloc - IM 55
  • 56. Check Stock locations and Quantities • Use MMBE to check the storage locations and quantities before each move 56
  • 57. RF Internal Moves (IM or WM) 57 • SLOC to SLOC Moves are the same for IM or WM. • Currently we will be using this process at Prescott, Anoka and Salt Lake City.
  • 58. Check Stock locations and Quantities • Use MMBE to make sure the move was successful 58
  • 59. Demos and Exercises Demo Exercise T-code Scenario a MMBE Check stock before the move – Stock Overview a RF Scanner / LM01 Logon to RF Perform internal move (IM) a MMBE Confirm move – Stock Overview 5959
  • 60. Plant to Plant Movements (IM to WM) 60
  • 61. What happens before you move the material? • Use MMBE to check the storage locations and quantities before each move • Creation of STO using ME21N • Creation of delivery number using VL10B • Picklist printed using ZWM_PICKLIST • This is an example of a picklist 61
  • 62. Use the picklist to pick material for the move 62 • A stock transfer plant to plant is a move where one plant is IM managed and the other is WM managed • Decreased inventory in the IM level • Increased inventory in the WM level • Normally, theses types of moves will involve:  Finished goods  MRO (spare parts)
  • 63. RF IM Picking 63 3 line items on the delivery
  • 64. RF IM Picking – Confirm Pick 64 • Use transaction VL02N to ensure the picks happened correctly
  • 65. Demos and Exercises Demo Exercise T-code Scenario a RF Scanner / LM01 Pick IM batch and non-batch items 6565
  • 66. What happens next? • Move the material to the dock • Shipment is created using VT01N • Load verification process used to load truck 66
  • 67. RF IM Load Verification 67
  • 68. RF IM Load Verification (continued) 68 Select N until load is complete Loading has just completed – go back into RF to complete load verification
  • 69. RF IM Load Verification Continued 69 • Warning message: This means you have the shipment open, usually in Shipping office. • It will require the Load Verification ending to be reprocessed. Shows the start stop times entered in the scanners.
  • 70. Demos and Exercises Demo Exercise T-code Scenario a RF Scanner / LM01 Perform load verification 7070
  • 71. What happens next? • When the load is completed in the system using VT02N, appropriate shipping documentation is created  Bill of Lading (BOL)  Hazardous documents  Customs paperwork 71 BOL
  • 73. RF Shipping Pathway Continued 73
  • 74. Demos and Exercises Demo Exercise T-code Scenario a RF Scanner / LM01 Perform shipping 7474
  • 75. Goods Issues • Goods issue to cost center • Goods issue to scrap 75
  • 76. Stage Material to Cost Center • Use MIGO_GI (201) to issue goods to a cost center 76
  • 77. Use MIGO_GI transaction to issue to cost center • Ensure you have A07-Goods Issue and R10 Other in the movement transaction fields • Make sure to press Enter when you enter the movement type 77
  • 78. Use MIGO_GI transaction to issue to cost center 78 • Each time you enter a value in a field press Enter to validate your entries.
  • 79. Use MIGO_GI transaction to issue to cost center • Enter Batch information if the material is batch-managed • Enter G/L and Cost Center • Review WM entries for WM materials 79
  • 80. Use MIGO_GI transaction to issue to cost center • Always use Check to check your posting before you save • Use Post to post MIGO goods issues 80
  • 81. Use MIGO_GI transaction to issue to cost center 81
  • 82. Demos and Exercises Demo Exercise T-code Scenario a a MIGO_GI Perform Goods Issue 201 Issue to Cost Center 8282
  • 83. You enter a scrap posting if a material can no longer be used (i.e. shelf life has been exceeded or material is damaged). Scrapping is possible from each of the three stock types and is entered as a goods issue without reference in SAP ECC. Scrapping causes a reduction in the associated stock. The value of scrapped material is posted from the stock account to a scrap account. Issue Material to Scrap 83
  • 84. Scrapping Material • Enter the movement type • Enter or select the cost center • Enter the material and quantity to be scrapped 84
  • 85. Scrapping Document • You can display the material document using MB51 to ensure the correct posting was made 85
  • 86. Accounting Document • Use FB03 to display the accounting postings and print or email the document for necessary signature(s) 86
  • 87. Accounting Document • Email or print the accounting document using FB03 for necessary signature 87 Print icon email icon
  • 88. Results Scrapping • Converts raw material to a scrap material number • Material document is created • Accounting documents are updated 88
  • 89. Demos and Exercises Demo Exercise T-code Scenario a a MB1A (551) Issue material to scrap 8989
  • 90. Transfer Postings Overview • Transfer postings are used to change the status of a material for the following reasons:  Quality to unrestricted (Movement type 321)  Quality to blocked (Movement type 350)  Unrestricted to quality (Movement type 322)  Unrestricted to blocked (Movement type (344)  Blocked to quality (Movement type 349)  Blocked to unrestricted (Movement type (343) 90
  • 91. 91 • Perform MIGO_TR transaction to move material from a stock type of Unrestricted to Blocked . Movement type is 344 (Unrestricted to Blocked) Transfer Posting – Unrestricted to Blocked
  • 92. 92 Transfer Posting – Unrestricted to Blocked • You can move the columns that display in MMBE to show the information you need to see every day
  • 93. 93 • Perform MIGO_TR transaction to move material from a stock type of Blocked to Unrestricted. Movement type is 343 (Blocked to Unrestricted) Transfer Posting – Blocked to Unrestricted Movement type field
  • 94. 94 Transfer Posting – Blocked to Unrestricted • Look at MMBE to make sure the move was successful
  • 95. Demos and Exercises Demo Exercise T-code Scenario a a MIGO_TR Perform transfers of stock: --unrestricted to blocked (344) --blocked to unrestricted (343) a a MMBE Stock Overview – check status of material 9595
  • 96. Goods Receipts Stock Movements Goods Issues Transfer Postings Stock Handling, GR, GI Posting and Transfer Posting – Unit Summary 96
  • 97. Course Content SCM Overview Stock Handling Overview Master Data Stock Handling, GR, GI Posting and Transfer Posting Reports Conclusion 9797
  • 98. Run Reservations List for a Material List Stocks in Transit Display Warehouse Stocks Shelf Life Expiration Date List Review Material Document IM Reports – Learning Objectives 98
  • 99. IM Reports Overview • The reports discussed in this unit include:  MB24 – Reservations List for Material  MB5T – Stock in Transit  MB52 – Display Warehouse Stocks of Material  MB5M – Shelf Life Expiration Date List  MB03 – Material Document 99
  • 100. MB5T – Stock in Transit • Transaction MB5T is used to check stock that is in transit company-wide or by specific plant 100
  • 101. MB24 – Reservations List for Material • Use MB24 to view reservations for a material 101
  • 102. Display Warehouse Stocks of Material • Use MB52 when you want to look up material stocks based on material(s) and/or plant(s) • You can view warehouse stocks for:  A single material  Multiple materials  All materials within a plant • You can display the following information:  Material type  Batch record  Quantity and value • Use this report to research data for project-related uses • You can export the list to use off-line 102102
  • 103. Display Warehouse Stocks of Material 103 • You need to enter a material number to use this report Material number field
  • 104. Display Warehouse Stocks of Material 104 • Highlight an item and use the Details icon to display additional details
  • 105. Shelf Life List • Use SAP transaction MB5M to display a list of materials that have a shelf life • Displays the remaining shelf life status for a material or material group in a storage location 105105
  • 106. Shelf Life Selection Criteria 106 • You should specify a plant or range of plants • Enter the remaining shelf life in days Remaining shelf life (Days)
  • 107. Shelf Life List 107 • Batches with a red status are not qualified to ship out to customers Expired material / batches • Double-click a material to be directed to the MSC3N – Display Batch screen to see when the material was received
  • 108. MB03 – Material Document • Use SAP transaction MB03 to display a material document to verify that goods are received or issued • You need to know the material document number to use this transaction  Use MB51 to find the material document number if you do not have the information from the movement 108
  • 109. MB03 – Material Document • You can drill down to additional details from MB03 109
  • 110. Demos and Exercises Demo Exercise T-code Scenario a a MB5T Stock in Transit a a MB52 Display Warehouse Stocks of Material a a MB5M Shelf Life Expiration Date List a MB03 Material Document 110110
  • 111. Run Reservations List for a Material List Stocks in Transit Display Warehouse Stocks Shelf Life Expiration Date List Review Material Document IM Reports – Unit Summary 111
  • 112. Course Content SCM Overview Stock Handling Overview Master Data Stock Handling, GR, GI Posting and Transfer Posting Reports Conclusion 112112
  • 113. SAP Transactions Covered in this Course T-code Scenario LM01 Miscellaneous RF transactions ZMM_ONDEMAND Reprint labels MIGO_GI Goods Issues MIGO_TR Transfer Postings MM03 Display Material Master MMBE Stock Overview MB1A Goods issue to scrap LS24 LX03 LS26 Confirm STO – Stock Overview (this is only for the WM portion of the movement) 113113
  • 114. SAP Transactions Covered in this Course T-code Scenario MB24 Reservations List for Material MB5T Stock in Transit MB52 Display Warehouse Stocks of Material MB5M Shelf Life Expiration Date List MB03 Material Document 114114