Rolling processes
•Download as PPTX, PDF•
1 like•1,601 views
This document discusses various metal forming rolling processes. It defines rolling as plastically deforming metal by passing it between rolls. There are different types of rolling processes including transverse, shaped, skew, ring, thread, tube, powder, and continuous casting and hot rolling. It also describes the classification and purposes of processes like transverse, shaped, skew, ring, thread, and tube rolling. Finally, it discusses sheet rolling processes including hot and cold rolling.
Report
Share
Report
Share
Recommended
Rolling,Rolling mills,Rolling processes &Rolling Applications by polayya chin...
The document discusses rolling as a metal forming process. It describes rolling as a process where metal is passed between circular cylinders to change its shape through plastic deformation. Both hot and cold rolling processes are used, with hot rolling used for more drastic shape changes. Different types of rolling mills are covered, including two-high, three-high, four-high, cluster, and planetary mills. The advantages and disadvantages of rolling and its applications in producing items like tubes, rods, gears, and construction materials are also summarized.
Rolling process
The document discusses the rolling process used in metal forming. It describes rolling as a process where the thickness of metal is reduced by compressive forces from two opposing rolls. Rolling can be used for flat rolling to reduce thickness of rectangular cross-sections or shape rolling to form square cross-sections into shapes like I-beams. The document outlines different types of rolling like hot rolling, cold rolling, continuous rolling and shape rolling and describes the purposes and processes for each type.
03 rolling of metals
This document provides information on various metal rolling processes including hot rolling, cold rolling, and other specialized rolling techniques. It discusses the basic components and setup of rolling mills. Key rolling processes are defined, such as continuous rolling, shaped rolling, and ring rolling. The document also examines the differences between hot and cold rolling, and provides examples of typical rolling mill operations. Mathematical approaches for calculating rolling loads are introduced.
Continuous casting
Continuous casting is a process used to cast metal into a continuous length. Molten metal is poured into a mold and solidifies into a casting as it travels downward. New molten metal is continuously supplied to the mold to keep the process going and produce a casting of indefinite length. The process requires precise control of parameters like molten metal flow to ensure smooth, continuous casting.
Casting
The document discusses the process of sand casting. It begins by defining foundry and casting as the process of producing metal parts by pouring molten metal into a prepared mold. It then provides terminology used in casting such as flask, pattern, parting line, pouring basin, sprue, runner, riser, gate, core, and chaplets. The steps of sand casting are outlined as making the pattern, preparing sand mixtures, making the mold and cores, melting metal, pouring, cleaning, inspecting, and heat treating. Common casting materials and applications are also listed.
Gravity die casting
The document discusses gravity die casting or permanent mold casting, which uses permanent molds made of materials like cast iron or steel to pour molten metal into without external pressure. It describes the design of permanent molds including parting lines, risers, and cores. The summary also lists some applications of permanent mold casting such as carburetor bodies, brake cylinders, and aircraft/missile castings.
Rolling Process.pdf
Rolling is a metal forming process where metal stock is passed through one or more pairs of rolls to reduce the thickness and increase the length. There are two main types:
1) Hot rolling is performed above the metal's recrystallization temperature for lower pressure and improved ductility. It produces coarse grains and no residual stresses.
2) Cold rolling is performed below the recrystallization temperature, requiring higher pressures but improving dimensions, finish and strength through residual stresses and elongated grains.
Rolling mills are classified by the number of rolls used, including two-high, three-high, four-high and cluster/sendzimir mills. Continuous mills use multiple stands to continuously roll sheet metal.
Rolling process presentation
The document discusses the rolling process used in mechanical engineering. It begins with introductions and terminology for rolling. It then covers classifications of rolling mills like two high, three high, and four high mills. The types of rolling processes discussed include conventional, transverse, shaped, ring, powder, and thread rolling. Hot and cold rolling are also covered. Key aspects of the rolling process like roll bite condition and common rolling defects are defined. The document concludes with potential problems in rolling and sample multiple choice questions.
Recommended
Rolling,Rolling mills,Rolling processes &Rolling Applications by polayya chin...
The document discusses rolling as a metal forming process. It describes rolling as a process where metal is passed between circular cylinders to change its shape through plastic deformation. Both hot and cold rolling processes are used, with hot rolling used for more drastic shape changes. Different types of rolling mills are covered, including two-high, three-high, four-high, cluster, and planetary mills. The advantages and disadvantages of rolling and its applications in producing items like tubes, rods, gears, and construction materials are also summarized.
Rolling process
The document discusses the rolling process used in metal forming. It describes rolling as a process where the thickness of metal is reduced by compressive forces from two opposing rolls. Rolling can be used for flat rolling to reduce thickness of rectangular cross-sections or shape rolling to form square cross-sections into shapes like I-beams. The document outlines different types of rolling like hot rolling, cold rolling, continuous rolling and shape rolling and describes the purposes and processes for each type.
03 rolling of metals
This document provides information on various metal rolling processes including hot rolling, cold rolling, and other specialized rolling techniques. It discusses the basic components and setup of rolling mills. Key rolling processes are defined, such as continuous rolling, shaped rolling, and ring rolling. The document also examines the differences between hot and cold rolling, and provides examples of typical rolling mill operations. Mathematical approaches for calculating rolling loads are introduced.
Continuous casting
Continuous casting is a process used to cast metal into a continuous length. Molten metal is poured into a mold and solidifies into a casting as it travels downward. New molten metal is continuously supplied to the mold to keep the process going and produce a casting of indefinite length. The process requires precise control of parameters like molten metal flow to ensure smooth, continuous casting.
Casting
The document discusses the process of sand casting. It begins by defining foundry and casting as the process of producing metal parts by pouring molten metal into a prepared mold. It then provides terminology used in casting such as flask, pattern, parting line, pouring basin, sprue, runner, riser, gate, core, and chaplets. The steps of sand casting are outlined as making the pattern, preparing sand mixtures, making the mold and cores, melting metal, pouring, cleaning, inspecting, and heat treating. Common casting materials and applications are also listed.
Gravity die casting
The document discusses gravity die casting or permanent mold casting, which uses permanent molds made of materials like cast iron or steel to pour molten metal into without external pressure. It describes the design of permanent molds including parting lines, risers, and cores. The summary also lists some applications of permanent mold casting such as carburetor bodies, brake cylinders, and aircraft/missile castings.
Rolling Process.pdf
Rolling is a metal forming process where metal stock is passed through one or more pairs of rolls to reduce the thickness and increase the length. There are two main types:
1) Hot rolling is performed above the metal's recrystallization temperature for lower pressure and improved ductility. It produces coarse grains and no residual stresses.
2) Cold rolling is performed below the recrystallization temperature, requiring higher pressures but improving dimensions, finish and strength through residual stresses and elongated grains.
Rolling mills are classified by the number of rolls used, including two-high, three-high, four-high and cluster/sendzimir mills. Continuous mills use multiple stands to continuously roll sheet metal.
Rolling process presentation
The document discusses the rolling process used in mechanical engineering. It begins with introductions and terminology for rolling. It then covers classifications of rolling mills like two high, three high, and four high mills. The types of rolling processes discussed include conventional, transverse, shaped, ring, powder, and thread rolling. Hot and cold rolling are also covered. Key aspects of the rolling process like roll bite condition and common rolling defects are defined. The document concludes with potential problems in rolling and sample multiple choice questions.
METAL FORMING PROCESS
Introduction Hot Working and Cold Working of Metals Forging Processes- Open, impression die forging, Closed die forging-forging operation Rolling of metals-types of rolling- Flat strip rolling-shape rolling operation -Defects in rolled parts- Principle of rod and wire drawing-tube drawing -Principle of extrusion Types-hot and cold extrusion.
Metal Casting processes including pattern making and mold making,Patterns,Cas...
Metal Casting,Comparison of Casting Processes,Production steps in sand casting including pattern making and mold making,Patterns,Casting Defects
Introduction to manufacturing process
This Presentation gives the information of Manufacturing process-1 of Mechanical Engineering course as per VTU Syllabus. Please write to me at: hareeshang@gmail.com for suggestions and criticisms.
Disclaimer:
Contents are taken from several text books and compiled for academic purposes only. Author doesn't hold the copyright for the contents used in this presentation.
Casting and its types
Casting is a manufacturing process where a liquid material is poured into a mold and allowed to solidify. There are several types of casting processes. Permanent mold casting uses reusable molds, usually made of metal. In the gravity process, preheated molds are coated with a refractory material before molten metal is poured in. Once solidified, the casting is removed. Slush casting is a variant that produces hollow castings. Shell mold casting uses a sand-resin mixture applied to a pattern to form a thin-walled reusable mold, allowing for complex geometries and high precision. Die casting forces molten metal into a mold cavity under high pressure to produce parts with excellent dimensional accuracy.
Rod, wire and tube drawing
Rod, wire and tube drawing is a metalworking process where a rod, wire or tube is pulled through a die to reduce its cross-sectional area and increase its length. It involves applying both tensile and compressive forces. Products include wire, rods, and tubes used in applications like electrical wiring, springs and hydraulic tubing. The process offers close dimensional control, lower costs than rolling or extrusion, and can produce very small cross-sections. Lubrication and annealing are important to control work hardening during multiple drawing passes. Dies are commonly made of alloy steels, carbides or diamond to withstand wear from the process.
Rolling slides
The document discusses the rolling process for metal forming. Rolling is defined as passing metal between rolls to plastically deform it. There are two main types: hot rolling, which is used for initial breakdown of ingots, and cold rolling, which provides closer dimensional tolerances and better surface finishes. Rolling can produce products like plate, sheet, strip, bars, and pipes. The rolling process involves passing metal through sets of rolls under high compressive forces.
Rolling Process
The document summarizes the rolling process. It defines rolling as plastically deforming metal by passing it between rolls. Rolling provides close dimensional control and high production. There are two main types: hot rolling and cold rolling. The document describes various rolling terminologies, mill products, defects, and different rolling processes like hot rolling, cold rolling, shaped rolling, and thread rolling. It also discusses factors like angle of contact, forces involved, and how to control flatness.
forging
This document provides an overview of metal forging processes. It begins with an introduction to forging and then classifies forging processes into hammer/drop forging and press forging. It further classifies processes as open-die forging or closed-die forging. The document also discusses typical forging operations, the types of forging machines, and provides examples of specific forging processes. It describes the goals of minimizing forging defects and achieving the desired final shape and properties of forged parts.
Forming process forging
The document discusses two main forging processes: open die forging and closed die forging. Open die forging uses simple flat dies and is used for large or low volume parts. Closed die forging uses carefully machined matching dies to produce parts to close tolerances. The process involves preforming billets, rough forging in blocking dies, finishing in final dies, and trimming flash. Closed die forging produces parts with good dimensions and properties but requires high die costs for small volumes.
Hot and cold working
1. Cold working is the plastic deformation of metals at a temperature below the recrystallization temperature, while hot working occurs above the recrystallization temperature.
2. Metal spinning is a metalworking process that forms an axially symmetric part by rotating a disc or tube of metal at high speed against a spinning roller. It can be done by hand or CNC lathe.
3. Forging processes like upsetting, heading, blocking, and fullering are used to refine the shape of metals for finishing. Punching and blanking are shearing processes used to produce holes.
Powder metallurgy
Powder metallurgy is a process that involves compacting and forming metal powders into a solid object through sintering. It consists of 3 main steps - producing metal powders through various methods, compacting the powders into a green compact through pressing, and sintering the compact by heating it to fuse the particles together into a solid object. It allows for net-shape production of complex parts and close dimensional tolerances, and is used for applications where other fabrication methods are not suitable.
Design Consideration For Casting
The document discusses design considerations for castings. It notes that casting involves pouring molten material into a mold to create complex shapes. Successful casting requires controlling variables like the material, casting method, cooling rate, and gases. The document outlines design considerations like designing parts for easy casting, selecting suitable materials and processes, locating parting lines and gates, and including features like sprues and risers. It also discusses designing parts to avoid defects from things like shrinkage, stress concentrations, and uneven cooling. The document concludes by mentioning some common casting defects and factors in the economics of casting like costs of molds, materials, and production rates.
shell moulding
Shell moulding is a casting process that uses a sand-resin mixture to form a disposable mould around a reusable pattern. This allows for higher production rates than sand casting while also enabling more complex part geometries. The process involves creating a metal pattern, heating it, applying a sand-resin mixture to form shell halves, joining the shells to create the mould, pouring molten metal, and removing the casting after solidification. Shell moulding provides better dimensional accuracy, higher productivity, and lower labor costs than sand casting for small to medium precision parts.
R O L L I N G
This document discusses rolling processes used to shape metals. It describes rolling as a bulk deformation process that reduces thickness or changes cross-section of a workpiece using compressive forces from rotating rolls. Hot rolling involves heating metal above its recrystallization temperature before rolling, allowing larger deformation and grain refinement. Cold rolling increases strength but reduces ductility, so heat treatment is often required after. The document provides details on advantages and limitations of both hot and cold rolling processes.
Rolling process
Rolling is a metal forming process where metal stock is passed through one or more pairs of rolls to reduce the thickness and change the cross section of the metal. There are both hot and cold rolling processes. The metal is compressed between the rolls through frictional forces, changing the shape of the metal. Rolling processes can produce shapes like plates, sheets, rods, bars, pipes and rails. Rolling mills can have two, three, four or multiple rolls depending on the specific application and required shape. Rolling is used to mass produce metal products and form complex cross sections.
U3 p1 gating system
This document provides an overview of manufacturing processes and gating systems for casting. It discusses the key elements of a gating system including the pouring basin, sprue, runner, gates, and riser. The objectives and factors affecting the performance of gating systems are outlined. Different types of gating systems like vertical, bottom, and horizontal are described. Formulas related to fluid flow and solidification time are also provided.
Advanced Manufacturing Processes PDF Full book by badebhau
This document provides a syllabus for an advanced manufacturing processes course. The syllabus covers 6 units: 1) metal forming processes, 2) advanced welding, casting and forging, 3) advanced material processing techniques, 4) micro machining processes, 5) additive manufacturing processes, and 6) measurement techniques for micro machining. Some key processes discussed include roll forming, hydroforming, electromagnetic forming, friction stir welding, vacuum die casting, and additive manufacturing methods like powder bed fusion. Contact information is also provided.
Forging
mp-2(manufacturing processes-2),all topics, great photos, Advise: dont print with black background :D (cost me rs. 600),
best thing ever made
Foundry Lectures
This document provides information about the Foundry Engineering course taught by Dr. Ather Ibrahim. It lists recommended textbooks and covers topics like traditional manufacturing processes, casting processes, casting methods, solidification, fluidity, and factors that affect metal flow in molds. The key concepts covered are the casting process, types of foundries and castings, advantages and limitations of casting, and how properties of molten metal and the mold material impact solidification and fluidity.
casting ppt
This document provides information on various metal casting processes. It discusses the history of casting and defines the basic casting process as pouring liquid metal into a mold to solidify. It describes the main features of casting like molds, risers, gates, and cores. It categorizes casting processes as open mold or closed mold casting. It further classifies casting into expandable mold casting like sand casting and investment casting, and permanent mold casting like die casting and centrifugal casting. For each process, it provides details on the mold material, advantages, disadvantages and recommended applications. It emphasizes the importance of selecting the right casting process based on the alloy, shape, tolerance and cost requirements of the final part.
Metal forming- hot and cold stage -ferrous
The document discusses various metal forming processes including rolling, forging, extrusion, and sheet metal working. It provides details on:
- Hot and cold working processes for forming metals like rolling, forging, and extrusion. These processes involve changing the shape of metals above or below their recrystallization temperature.
- Different types of rolling mills and how rolling changes the grain structure and properties of metals.
- The basic process of extrusion using direct or indirect methods to form materials into fixed cross-sections.
- Common forming techniques like deep drawing, bending, spinning, and drawing used to work sheet metals.
Centrifugal casting 1
- Centrifugal casting is a metal casting process that uses centrifugal force to form cylindrical parts by spinning a mold at high speeds. Molten metal is poured into the spinning mold and centrifugal force pushes the metal against the mold walls to form the casting shape.
- There are three main types of centrifugal casting: true centrifugal casting produces hollow castings using only centrifugal force without a core; semi-centrifugal casting uses a core to produce hollow cavities and is used for symmetrical parts; and centrifuging arranges small molds in a circle around a central axis to fill multiple molds simultaneously.
- Common applications include pipes, bearing bushes, cylinder liners, and pulleys. The process offers
More Related Content
What's hot
METAL FORMING PROCESS
Introduction Hot Working and Cold Working of Metals Forging Processes- Open, impression die forging, Closed die forging-forging operation Rolling of metals-types of rolling- Flat strip rolling-shape rolling operation -Defects in rolled parts- Principle of rod and wire drawing-tube drawing -Principle of extrusion Types-hot and cold extrusion.
Metal Casting processes including pattern making and mold making,Patterns,Cas...
Metal Casting,Comparison of Casting Processes,Production steps in sand casting including pattern making and mold making,Patterns,Casting Defects
Introduction to manufacturing process
This Presentation gives the information of Manufacturing process-1 of Mechanical Engineering course as per VTU Syllabus. Please write to me at: hareeshang@gmail.com for suggestions and criticisms.
Disclaimer:
Contents are taken from several text books and compiled for academic purposes only. Author doesn't hold the copyright for the contents used in this presentation.
Casting and its types
Casting is a manufacturing process where a liquid material is poured into a mold and allowed to solidify. There are several types of casting processes. Permanent mold casting uses reusable molds, usually made of metal. In the gravity process, preheated molds are coated with a refractory material before molten metal is poured in. Once solidified, the casting is removed. Slush casting is a variant that produces hollow castings. Shell mold casting uses a sand-resin mixture applied to a pattern to form a thin-walled reusable mold, allowing for complex geometries and high precision. Die casting forces molten metal into a mold cavity under high pressure to produce parts with excellent dimensional accuracy.
Rod, wire and tube drawing
Rod, wire and tube drawing is a metalworking process where a rod, wire or tube is pulled through a die to reduce its cross-sectional area and increase its length. It involves applying both tensile and compressive forces. Products include wire, rods, and tubes used in applications like electrical wiring, springs and hydraulic tubing. The process offers close dimensional control, lower costs than rolling or extrusion, and can produce very small cross-sections. Lubrication and annealing are important to control work hardening during multiple drawing passes. Dies are commonly made of alloy steels, carbides or diamond to withstand wear from the process.
Rolling slides
The document discusses the rolling process for metal forming. Rolling is defined as passing metal between rolls to plastically deform it. There are two main types: hot rolling, which is used for initial breakdown of ingots, and cold rolling, which provides closer dimensional tolerances and better surface finishes. Rolling can produce products like plate, sheet, strip, bars, and pipes. The rolling process involves passing metal through sets of rolls under high compressive forces.
Rolling Process
The document summarizes the rolling process. It defines rolling as plastically deforming metal by passing it between rolls. Rolling provides close dimensional control and high production. There are two main types: hot rolling and cold rolling. The document describes various rolling terminologies, mill products, defects, and different rolling processes like hot rolling, cold rolling, shaped rolling, and thread rolling. It also discusses factors like angle of contact, forces involved, and how to control flatness.
forging
This document provides an overview of metal forging processes. It begins with an introduction to forging and then classifies forging processes into hammer/drop forging and press forging. It further classifies processes as open-die forging or closed-die forging. The document also discusses typical forging operations, the types of forging machines, and provides examples of specific forging processes. It describes the goals of minimizing forging defects and achieving the desired final shape and properties of forged parts.
Forming process forging
The document discusses two main forging processes: open die forging and closed die forging. Open die forging uses simple flat dies and is used for large or low volume parts. Closed die forging uses carefully machined matching dies to produce parts to close tolerances. The process involves preforming billets, rough forging in blocking dies, finishing in final dies, and trimming flash. Closed die forging produces parts with good dimensions and properties but requires high die costs for small volumes.
Hot and cold working
1. Cold working is the plastic deformation of metals at a temperature below the recrystallization temperature, while hot working occurs above the recrystallization temperature.
2. Metal spinning is a metalworking process that forms an axially symmetric part by rotating a disc or tube of metal at high speed against a spinning roller. It can be done by hand or CNC lathe.
3. Forging processes like upsetting, heading, blocking, and fullering are used to refine the shape of metals for finishing. Punching and blanking are shearing processes used to produce holes.
Powder metallurgy
Powder metallurgy is a process that involves compacting and forming metal powders into a solid object through sintering. It consists of 3 main steps - producing metal powders through various methods, compacting the powders into a green compact through pressing, and sintering the compact by heating it to fuse the particles together into a solid object. It allows for net-shape production of complex parts and close dimensional tolerances, and is used for applications where other fabrication methods are not suitable.
Design Consideration For Casting
The document discusses design considerations for castings. It notes that casting involves pouring molten material into a mold to create complex shapes. Successful casting requires controlling variables like the material, casting method, cooling rate, and gases. The document outlines design considerations like designing parts for easy casting, selecting suitable materials and processes, locating parting lines and gates, and including features like sprues and risers. It also discusses designing parts to avoid defects from things like shrinkage, stress concentrations, and uneven cooling. The document concludes by mentioning some common casting defects and factors in the economics of casting like costs of molds, materials, and production rates.
shell moulding
Shell moulding is a casting process that uses a sand-resin mixture to form a disposable mould around a reusable pattern. This allows for higher production rates than sand casting while also enabling more complex part geometries. The process involves creating a metal pattern, heating it, applying a sand-resin mixture to form shell halves, joining the shells to create the mould, pouring molten metal, and removing the casting after solidification. Shell moulding provides better dimensional accuracy, higher productivity, and lower labor costs than sand casting for small to medium precision parts.
R O L L I N G
This document discusses rolling processes used to shape metals. It describes rolling as a bulk deformation process that reduces thickness or changes cross-section of a workpiece using compressive forces from rotating rolls. Hot rolling involves heating metal above its recrystallization temperature before rolling, allowing larger deformation and grain refinement. Cold rolling increases strength but reduces ductility, so heat treatment is often required after. The document provides details on advantages and limitations of both hot and cold rolling processes.
Rolling process
Rolling is a metal forming process where metal stock is passed through one or more pairs of rolls to reduce the thickness and change the cross section of the metal. There are both hot and cold rolling processes. The metal is compressed between the rolls through frictional forces, changing the shape of the metal. Rolling processes can produce shapes like plates, sheets, rods, bars, pipes and rails. Rolling mills can have two, three, four or multiple rolls depending on the specific application and required shape. Rolling is used to mass produce metal products and form complex cross sections.
U3 p1 gating system
This document provides an overview of manufacturing processes and gating systems for casting. It discusses the key elements of a gating system including the pouring basin, sprue, runner, gates, and riser. The objectives and factors affecting the performance of gating systems are outlined. Different types of gating systems like vertical, bottom, and horizontal are described. Formulas related to fluid flow and solidification time are also provided.
Advanced Manufacturing Processes PDF Full book by badebhau
This document provides a syllabus for an advanced manufacturing processes course. The syllabus covers 6 units: 1) metal forming processes, 2) advanced welding, casting and forging, 3) advanced material processing techniques, 4) micro machining processes, 5) additive manufacturing processes, and 6) measurement techniques for micro machining. Some key processes discussed include roll forming, hydroforming, electromagnetic forming, friction stir welding, vacuum die casting, and additive manufacturing methods like powder bed fusion. Contact information is also provided.
Forging
mp-2(manufacturing processes-2),all topics, great photos, Advise: dont print with black background :D (cost me rs. 600),
best thing ever made
Foundry Lectures
This document provides information about the Foundry Engineering course taught by Dr. Ather Ibrahim. It lists recommended textbooks and covers topics like traditional manufacturing processes, casting processes, casting methods, solidification, fluidity, and factors that affect metal flow in molds. The key concepts covered are the casting process, types of foundries and castings, advantages and limitations of casting, and how properties of molten metal and the mold material impact solidification and fluidity.
casting ppt
This document provides information on various metal casting processes. It discusses the history of casting and defines the basic casting process as pouring liquid metal into a mold to solidify. It describes the main features of casting like molds, risers, gates, and cores. It categorizes casting processes as open mold or closed mold casting. It further classifies casting into expandable mold casting like sand casting and investment casting, and permanent mold casting like die casting and centrifugal casting. For each process, it provides details on the mold material, advantages, disadvantages and recommended applications. It emphasizes the importance of selecting the right casting process based on the alloy, shape, tolerance and cost requirements of the final part.
What's hot (20)
Metal Casting processes including pattern making and mold making,Patterns,Cas...
Metal Casting processes including pattern making and mold making,Patterns,Cas...
Advanced Manufacturing Processes PDF Full book by badebhau
Advanced Manufacturing Processes PDF Full book by badebhau
Similar to Rolling processes
Metal forming- hot and cold stage -ferrous
The document discusses various metal forming processes including rolling, forging, extrusion, and sheet metal working. It provides details on:
- Hot and cold working processes for forming metals like rolling, forging, and extrusion. These processes involve changing the shape of metals above or below their recrystallization temperature.
- Different types of rolling mills and how rolling changes the grain structure and properties of metals.
- The basic process of extrusion using direct or indirect methods to form materials into fixed cross-sections.
- Common forming techniques like deep drawing, bending, spinning, and drawing used to work sheet metals.
Centrifugal casting 1
- Centrifugal casting is a metal casting process that uses centrifugal force to form cylindrical parts by spinning a mold at high speeds. Molten metal is poured into the spinning mold and centrifugal force pushes the metal against the mold walls to form the casting shape.
- There are three main types of centrifugal casting: true centrifugal casting produces hollow castings using only centrifugal force without a core; semi-centrifugal casting uses a core to produce hollow cavities and is used for symmetrical parts; and centrifuging arranges small molds in a circle around a central axis to fill multiple molds simultaneously.
- Common applications include pipes, bearing bushes, cylinder liners, and pulleys. The process offers
2. Rolling process
Rolling process: introduction, classification, rolling mills, products of rolling, rolling defects and remedies.
Metal Rolling Process
This document summarizes the metal rolling process. It describes how rolling is used to plastically deform metal by passing it between rolls, providing close control of the final product dimensions. It defines various semi-finished products produced from rolling like billets, blooms, slabs, plates, sheets, and strips based on their cross-sectional area and thickness. It also describes hot rolling and cold rolling processes, their applications and equipment used.
Rolling
The document discusses the metal forming process of rolling. It involves passing hot or cold metal through heavy rolls to reduce thickness and increase length. There are two main types - hot rolling above the metal's recrystallization temperature and cold rolling at room temperature. The grain structure changes as the metal is compressed and different rolling mill designs are used for different applications, including two-high, three-high, and cluster mills. The rolling process involves reducing thickness through multiple passes to achieve the final shape and dimensions.
Manufacturing Process -.pptx
This document discusses various metal forming processes including rolling, extrusion, forging, and drawing. It provides definitions and descriptions of each process. Rolling involves passing metal through rotating rolls to reduce thickness or shape it. Extrusion uses a press to force heated metal through a die to shape it. Forging shapes heated metal by compressing it with dies or hammers. Drawing shapes metal by pulling it through a die to reduce its cross-sectional area. Each process deforms metal through compression or tension to form parts.
Design for metal forming
This document provides an overview of various metal forming processes including rolling, extrusion, drawing, forging, bending, punching, blanking, deep drawing, and stretch forming. It discusses the basic mechanisms, types, defects, and forces involved in each process. Key points covered include how rolling reduces thickness through plastic deformation between rolls, the differences between direct and indirect extrusion, how drawing reduces cross-sectional area by pulling metal through a die, and common defects that can occur in deep drawing like wrinkling, tearing, and earing.
Rolling
Rolling is a metal forming process that reduces thickness or changes the cross-section of metal stock by compressive forces from rolls. There are two main types: flat rolling and shape rolling. Rolling can be done hot or cold depending on the temperature of the metal. Key rolling mill configurations include two-high, three-high, and four-high mills. Seamless pipes and tubes are formed through continuous processes without any welds, providing more reliable pressure retention than welded alternatives.
Conclave of rolling processs
The presentation is covered from history to advancements, from defects to their remedies. A little background study is needed to understand the presentation.
Metal spinning
Metal spinning is a sheet metal forming process that uses rollers to form axisymmetric parts over a rotating mandrel. There are three main types: conventional spinning, shear spinning, and tube spinning. Spinning can be done hot or cold and involves placing a metal blank against a mandrel and using tools to deform the material into shape as it rotates. Applications include automotive parts, containers, and more. Key advantages are low tooling costs, design flexibility, and little material waste.
Ie bulk deformation processes (1)
Metal forming processes include bulk deformation processes that significantly change the shape of metal parts through plastic deformation. The four main bulk deformation processes are rolling, forging, extrusion, and wire/bar drawing. Rolling involves passing metal between opposing rolls to reduce thickness or change cross-section. Forging involves compressing metal between dies to shape it. Extrusion uses a die to shape metal as it is squeezed through the die opening. Wire/bar drawing reduces diameter by pulling metal through a die. These processes are important for net-shape forming with little waste.
Rolling Process
Rolling is a metal forming process that uses rolls to reduce the thickness and increase the length of metal workpieces. It can be done hot or cold. Hot rolling occurs above the metal's recrystallization temperature and results in a more uniform structure, while cold rolling occurs at room temperature and produces closer tolerances and a better surface finish. The document defines various products of rolling like billets, blooms, slabs, plates, sheets and strips based on their dimensions. It also describes different types of rolling processes like continuous, transverse, shape, ring and thread rolling as well as the types of mills used like two-high, three-high and four-high mills.
Group4
Sheet metal is generally less than 6 mm thick and is produced through rolling processes. Common sheet metals include aluminum alloys, copper, stainless steel, brass, and steel. Sheet metal fabrication mainly involves forming processes like bending and cutting processes like blanking, punching, and shearing. Many forming operations can be used on sheet metal like deep drawing, spinning, stretch forming, fine blanking, and roll forming. Sheet metal has applications in industries like automotive, construction, appliances and more.
AMP combined pdf unit 1- 3 by(badebhau4@gmail.com)
Roll forming is a metal forming process that uses pairs of rolls to progressively bend and form sheet metal, tubes, or strips into the desired cross-sectional shape. It is commonly used to form lightweight metals like aluminum into strong, rigid parts. The roll forming process strengthens the material and improves properties like hardness and corrosion resistance. Flat rolling is the most widely used metal forming process, accounting for around 90% of forming. It involves passing slabs, strips, sheets, or plates between rolls to reduce thickness and possibly increase width. The workpiece is squeezed between the rolls, reducing thickness through compression. Friction plays an important role in drawing the workpiece into the roll gap for forming. High velocity hydroforming uses high-pressure
AMP . Unit .1 Metal forming (badebhau4@gmail.com)
Roll forming is a metal forming process that uses pairs of rolls to progressively bend and form sheet metal, tubes, or strips into the desired cross-sectional shape. It is commonly used to form lightweight metals like aluminum into strong, rigid parts. The roll forming process strengthens the material and improves properties like hardness and corrosion resistance. Flat rolling is the most widely used metal forming process, accounting for around 90% of forming. It involves passing slabs, strips, sheets, or plates between rolls to reduce thickness and possibly increase width. The workpiece is squeezed between the rolls, reducing thickness through compression. Friction plays an important role in drawing the workpiece into the roll gap for forming. High velocity hydroforming uses high-pressure
Manufacturing Technology 1 -unit 3
This document discusses various metal forming processes including:
1. Hot and cold working processes such as forging, rolling, extrusion, and drawing. Forging can be open die, impression die, or closed die. Rolling can be flat or shape rolling.
2. The advantages of hot working include lower forces required, ability to produce dramatic shape changes, and potential to combine with casting. Cold working provides better surface finish and precision.
3. Extrusion uses compression to force metal through a die opening. It can produce hollow or complex cross-sections. Wire and bar drawing similarly reduce cross-section by pulling metal through a die.
Sheet Metal Forming
This document provides information on various sheet metal forming processes. It discusses the characteristics of sheet metal and tests used to determine formability. The main sheet metal forming processes covered are tube bending and forming as well as bending of sheet and plate. Tube bending can be done via press bending, rotary drawing, heat induction, roll bending, and sand packing. Sheet and plate bending includes techniques like roll bending, air bending, bottoming, coining, folding, wiping, and rotary bending. Common applications of sheet metal forming in industries like automotive, aircraft, appliances, and furniture are also mentioned.
Similar to Rolling processes (20)
AMP combined pdf unit 1- 3 by(badebhau4@gmail.com)
AMP combined pdf unit 1- 3 by(badebhau4@gmail.com)
Recently uploaded
Presentation of IEEE Slovenia CIS (Computational Intelligence Society) Chapte...
Presentation of IEEE Slovenia CIS (Computational Intelligence Society) Chapte...University of Maribor
Slides from talk presenting:
Aleš Zamuda: Presentation of IEEE Slovenia CIS (Computational Intelligence Society) Chapter and Networking.
Presentation at IcETRAN 2024 session:
"Inter-Society Networking Panel GRSS/MTT-S/CIS
Panel Session: Promoting Connection and Cooperation"
IEEE Slovenia GRSS
IEEE Serbia and Montenegro MTT-S
IEEE Slovenia CIS
11TH INTERNATIONAL CONFERENCE ON ELECTRICAL, ELECTRONIC AND COMPUTING ENGINEERING
3-6 June 2024, Niš, SerbiaA review on techniques and modelling methodologies used for checking electrom...
The proper function of the integrated circuit (IC) in an inhibiting electromagnetic environment has always been a serious concern throughout the decades of revolution in the world of electronics, from disjunct devices to today’s integrated circuit technology, where billions of transistors are combined on a single chip. The automotive industry and smart vehicles in particular, are confronting design issues such as being prone to electromagnetic interference (EMI). Electronic control devices calculate incorrect outputs because of EMI and sensors give misleading values which can prove fatal in case of automotives. In this paper, the authors have non exhaustively tried to review research work concerned with the investigation of EMI in ICs and prediction of this EMI using various modelling methodologies and measurement setups.
KuberTENes Birthday Bash Guadalajara - K8sGPT first impressions
K8sGPT is a tool that analyzes and diagnoses Kubernetes clusters. This presentation was used to share the requirements and dependencies to deploy K8sGPT in a local environment.
Optimizing Gradle Builds - Gradle DPE Tour Berlin 2024
Sinan from the Delivery Hero mobile infrastructure engineering team shares a deep dive into performance acceleration with Gradle build cache optimizations. Sinan shares their journey into solving complex build-cache problems that affect Gradle builds. By understanding the challenges and solutions found in our journey, we aim to demonstrate the possibilities for faster builds. The case study reveals how overlapping outputs and cache misconfigurations led to significant increases in build times, especially as the project scaled up with numerous modules using Paparazzi tests. The journey from diagnosing to defeating cache issues offers invaluable lessons on maintaining cache integrity without sacrificing functionality.
Embedded machine learning-based road conditions and driving behavior monitoring
Car accident rates have increased in recent years, resulting in losses in human lives, properties, and other financial costs. An embedded machine learning-based system is developed to address this critical issue. The system can monitor road conditions, detect driving patterns, and identify aggressive driving behaviors. The system is based on neural networks trained on a comprehensive dataset of driving events, driving styles, and road conditions. The system effectively detects potential risks and helps mitigate the frequency and impact of accidents. The primary goal is to ensure the safety of drivers and vehicles. Collecting data involved gathering information on three key road events: normal street and normal drive, speed bumps, circular yellow speed bumps, and three aggressive driving actions: sudden start, sudden stop, and sudden entry. The gathered data is processed and analyzed using a machine learning system designed for limited power and memory devices. The developed system resulted in 91.9% accuracy, 93.6% precision, and 92% recall. The achieved inference time on an Arduino Nano 33 BLE Sense with a 32-bit CPU running at 64 MHz is 34 ms and requires 2.6 kB peak RAM and 139.9 kB program flash memory, making it suitable for resource-constrained embedded systems.
Recycled Concrete Aggregate in Construction Part II
Using recycled concrete aggregates (RCA) for pavements is crucial to achieving sustainability. Implementing RCA for new pavement can minimize carbon footprint, conserve natural resources, reduce harmful emissions, and lower life cycle costs. Compared to natural aggregate (NA), RCA pavement has fewer comprehensive studies and sustainability assessments.
Iron and Steel Technology Roadmap - Towards more sustainable steelmaking.pdf
Iron and Steel Technology towards Sustainable Steelmaking
22CYT12-Unit-V-E Waste and its Management.ppt
Introduction- e - waste – definition - sources of e-waste– hazardous substances in e-waste - effects of e-waste on environment and human health- need for e-waste management– e-waste handling rules - waste minimization techniques for managing e-waste – recycling of e-waste - disposal treatment methods of e- waste – mechanism of extraction of precious metal from leaching solution-global Scenario of E-waste – E-waste in India- case studies.
Electric vehicle and photovoltaic advanced roles in enhancing the financial p...
Climate change's impact on the planet forced the United Nations and governments to promote green energies and electric transportation. The deployments of photovoltaic (PV) and electric vehicle (EV) systems gained stronger momentum due to their numerous advantages over fossil fuel types. The advantages go beyond sustainability to reach financial support and stability. The work in this paper introduces the hybrid system between PV and EV to support industrial and commercial plants. This paper covers the theoretical framework of the proposed hybrid system including the required equation to complete the cost analysis when PV and EV are present. In addition, the proposed design diagram which sets the priorities and requirements of the system is presented. The proposed approach allows setup to advance their power stability, especially during power outages. The presented information supports researchers and plant owners to complete the necessary analysis while promoting the deployment of clean energy. The result of a case study that represents a dairy milk farmer supports the theoretical works and highlights its advanced benefits to existing plants. The short return on investment of the proposed approach supports the paper's novelty approach for the sustainable electrical system. In addition, the proposed system allows for an isolated power setup without the need for a transmission line which enhances the safety of the electrical network
Redefining brain tumor segmentation: a cutting-edge convolutional neural netw...
Medical image analysis has witnessed significant advancements with deep learning techniques. In the domain of brain tumor segmentation, the ability to
precisely delineate tumor boundaries from magnetic resonance imaging (MRI)
scans holds profound implications for diagnosis. This study presents an ensemble convolutional neural network (CNN) with transfer learning, integrating
the state-of-the-art Deeplabv3+ architecture with the ResNet18 backbone. The
model is rigorously trained and evaluated, exhibiting remarkable performance
metrics, including an impressive global accuracy of 99.286%, a high-class accuracy of 82.191%, a mean intersection over union (IoU) of 79.900%, a weighted
IoU of 98.620%, and a Boundary F1 (BF) score of 83.303%. Notably, a detailed comparative analysis with existing methods showcases the superiority of
our proposed model. These findings underscore the model’s competence in precise brain tumor localization, underscoring its potential to revolutionize medical
image analysis and enhance healthcare outcomes. This research paves the way
for future exploration and optimization of advanced CNN models in medical
imaging, emphasizing addressing false positives and resource efficiency.
Understanding Inductive Bias in Machine Learning
This presentation explores the concept of inductive bias in machine learning. It explains how algorithms come with built-in assumptions and preferences that guide the learning process. You'll learn about the different types of inductive bias and how they can impact the performance and generalizability of machine learning models.
The presentation also covers the positive and negative aspects of inductive bias, along with strategies for mitigating potential drawbacks. We'll explore examples of how bias manifests in algorithms like neural networks and decision trees.
By understanding inductive bias, you can gain valuable insights into how machine learning models work and make informed decisions when building and deploying them.
2008 BUILDING CONSTRUCTION Illustrated - Ching Chapter 02 The Building.pdf
2008 BUILDING CONSTRUCTION Illustrated - Ching Chapter 02 The Building
DEEP LEARNING FOR SMART GRID INTRUSION DETECTION: A HYBRID CNN-LSTM-BASED MODEL
As digital technology becomes more deeply embedded in power systems, protecting the communication
networks of Smart Grids (SG) has emerged as a critical concern. Distributed Network Protocol 3 (DNP3)
represents a multi-tiered application layer protocol extensively utilized in Supervisory Control and Data
Acquisition (SCADA)-based smart grids to facilitate real-time data gathering and control functionalities.
Robust Intrusion Detection Systems (IDS) are necessary for early threat detection and mitigation because
of the interconnection of these networks, which makes them vulnerable to a variety of cyberattacks. To
solve this issue, this paper develops a hybrid Deep Learning (DL) model specifically designed for intrusion
detection in smart grids. The proposed approach is a combination of the Convolutional Neural Network
(CNN) and the Long-Short-Term Memory algorithms (LSTM). We employed a recent intrusion detection
dataset (DNP3), which focuses on unauthorized commands and Denial of Service (DoS) cyberattacks, to
train and test our model. The results of our experiments show that our CNN-LSTM method is much better
at finding smart grid intrusions than other deep learning algorithms used for classification. In addition,
our proposed approach improves accuracy, precision, recall, and F1 score, achieving a high detection
accuracy rate of 99.50%.
Recycled Concrete Aggregate in Construction Part III
Using recycled concrete aggregates (RCA) for pavements is crucial to achieving sustainability. Implementing RCA for new pavement can minimize carbon footprint, conserve natural resources, reduce harmful emissions, and lower life cycle costs. Compared to natural aggregate (NA), RCA pavement has fewer comprehensive studies and sustainability assessments.
Recently uploaded (20)
Presentation of IEEE Slovenia CIS (Computational Intelligence Society) Chapte...
Presentation of IEEE Slovenia CIS (Computational Intelligence Society) Chapte...
A review on techniques and modelling methodologies used for checking electrom...
A review on techniques and modelling methodologies used for checking electrom...
KuberTENes Birthday Bash Guadalajara - K8sGPT first impressions
KuberTENes Birthday Bash Guadalajara - K8sGPT first impressions
Optimizing Gradle Builds - Gradle DPE Tour Berlin 2024
Optimizing Gradle Builds - Gradle DPE Tour Berlin 2024
Embedded machine learning-based road conditions and driving behavior monitoring
Embedded machine learning-based road conditions and driving behavior monitoring
Recycled Concrete Aggregate in Construction Part II
Recycled Concrete Aggregate in Construction Part II
BPV-GUI-01-Guide-for-ASME-Review-Teams-(General)-10-10-2023.pdf
BPV-GUI-01-Guide-for-ASME-Review-Teams-(General)-10-10-2023.pdf
Iron and Steel Technology Roadmap - Towards more sustainable steelmaking.pdf
Iron and Steel Technology Roadmap - Towards more sustainable steelmaking.pdf
Electric vehicle and photovoltaic advanced roles in enhancing the financial p...
Electric vehicle and photovoltaic advanced roles in enhancing the financial p...
Redefining brain tumor segmentation: a cutting-edge convolutional neural netw...
Redefining brain tumor segmentation: a cutting-edge convolutional neural netw...
2008 BUILDING CONSTRUCTION Illustrated - Ching Chapter 02 The Building.pdf
2008 BUILDING CONSTRUCTION Illustrated - Ching Chapter 02 The Building.pdf
DEEP LEARNING FOR SMART GRID INTRUSION DETECTION: A HYBRID CNN-LSTM-BASED MODEL
DEEP LEARNING FOR SMART GRID INTRUSION DETECTION: A HYBRID CNN-LSTM-BASED MODEL
Recycled Concrete Aggregate in Construction Part III
Recycled Concrete Aggregate in Construction Part III
Rolling processes
- 1. Shree Swami Atmanand Saraswati Institute Of Technology Subject :- Metal Forming Analysis(2171913 ) ROLLING Processes
- 2. Introduction •Definition of Rolling: The process of plastically deforming metal by passing it between rolls. •Rolling is the most widely used forming process, which provides high production and close control of final product. •The metal is subjected to high compressive stresses as a result of the friction between the rolls and the metal surface.
- 3. Classification of Rolling processes There are different types of rolling processes as listed below. o Transverse or Cross rolling o Shaped rolling or section rolling o Skew Rolling o Ring rolling o Thread Rolling o Tube Rolling o Powder rolling o Continuous casting and hot rolling
- 4. Transverse or Cross rolling • Circular wedge rolls are used and are made to revolve in the same direction. It is a typical hot rolling process in which heated bar is chopped to length and is fed transversely between rolls. It is used for making gear teeth and other parts.
- 5. Shaped rolling or section rolling • Various I- beam and H- beam slabs are prepared using this cold rolling process. The flat slab can be bent easily into complex shapes using driven rolls, there is no appreciable change in the thickness and can be used for making difficult to mould parts. A schematic of a sectioned rolling process for processing V- beams
- 6. Skew Rolling • Is a typical hot rolling operation in which round rods are fed to specially designed rolls (threaded) to get metal balls. This is a combination of metal rolling and metal forging operation.
- 7. Ring rolling • It is a hot rolling operation in which rings of smaller diameter are fed to get rings of larger diameter and reduced cross section. Rings of different shape with high precision can be obtained without mush waste of material.
- 8. Thread Rolling • It is used to make rolled threads which are much stronger than the machined ones. A die presses the cylindrical feed into a system of threaded rolls so that the material flow radially outwards to get thread cuts.
- 9. Tube Rolling • It is a hot rolling operation in which tubes of different cross sections can be formed by fixing a mandrel between the rod feed. The mandrel can be in fixed position or moving position. The rolls have to be shaped accordingly so that a tube cross section can be processed.
- 10. Powder rolling • Metal powder is introduced between the rolls and compacted into a ‘green strip’, which is subsequently sintered and subjected to further hot-working and/or cold working and annealing cycles.
- 11. Continuous casting and hot rolling • Metal is melted, cast and hot rolled continuously through a series of rolling mills within the same process. • Usually for steel sheet production
- 12. Types of mills • Various rolling mill configurations are available to deal with the variety of applications and technical problems in the rolling process. • Two-high mill, pullover The stock is returned to the entrance for further reduction. • Two-high mill, reversing The work can be passed back and forth through the rolls by reversing their direction of rotation.
- 13. • Three-high mill Consist of upper and lower driven rolls and a middle roll, which rotates by friction. • Four-high mill Small-diameter rolls (less strength & rigidity) are supported by larger- diameter backup rolls Each • Cluster mill or Sendzimirmill Each of the work rolls is supported by two backing rolls.
- 14. Sheet Rolling Process • Hot rolling :- • The initial breakdown of ingots into blooms and billets is generally done by hot-rolling. This is followed by further hot rolling into plate, sheet, rod, bar, pipe, rail.
- 16. • Cold rolling :- • The cold-rolling of metals has played a major role in industry by providing sheet, strip, foil with good surface finishes and increased mechanical strength with close control of product dimensions.
- 17. Cold rolling