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SHEKHAWATI INSTITUTE OF
ENGINEERING AND TECHNOLOGY
SUBMITTED TO:- PROJE CT COORDINATOR
Mr. B.K. YADAV Mr. JAY SINGH
(H.O.D.) (G.T.)
MINING DEPARTMENT MINING DEPARTMENT
PPT ON THE TOPIC OF
MINE MACHINERY(TRANSPORTATION
SYSTEM)
PRESENTED BY:-
MANISH KUMAR
Transportation
ROPE HAULAGE : THE ROPE SYSTEM COVERS THE FOLLOWING TYPES OF
HAULAGES :
1 DIRECT ROPE HAULAGE
(a) Tail rope haulage
2 ENDLESS ROPE HAULAGE
(A) OVER ROPE
(B) Under-rope
3 MAIN AND TAIL ROPE HAULAGE
4 GRAVITY ROPE HAULAGE
Direct Rope haulage
 This is the simplest system employing one pulling rope and one haulage drum for
hauling mineral in tubs or mine cars up a gradient which is generally steeper than
1 in 10. The haulage engine is situated at the top of an inclined roadway. The train
of tubs is attached to one end of the rope, the other end being fixed to the
haulage drum. The empty tubs attached to the end of the haulage rope travel on
the down gradient by their own weight and do not require power from the haulage
engine. The rope speed is generally 8-12 km/h and the system can operate
between any point of the haulage plane and the haulage engine.
Disadvantages of direct haulage
1. High peak power demand as load starts its journey up the gradient.
2. Severe braking duty on the downward run.
3. High haulage speed demanding high standard of track maintenance.
4. Not suitable for mild inclination of roads.
5. A derailment is associated with heavy damage because of the high speed.
Endless rope haulage
In this system, there are two parallel tracks side by side, one for the loaded tubs
and the other for the empties, and an endless rope passes from the driving
drum/pulley located at the outbye end of the haulage road to the inbye end and back
again via a tension bogey. The tubs, loaded as well as empties, are attached to the
rope at regular intervals with the help of clips so that the entire rope length has tubs
on it at intervals. Only one tub is attached to the rope at a time, but where lashing
chain is used for attachment, the normal practice is to attach a set of tubs and the
attachment or detachment is performed by stopping the rope. If, however, clips are
used for single tubs they can be attached or detached when the rope is in motion.
The gradient of haulage road is mild and rarely exceeds 1 in 6. the speed rages
between 3km/hr and 7 km/hr and the haulage is slow moving. The rope moves in one
direction only. A squirrel cage motor is commonly employed.
Advantages of endless haulage
1. Because of the slow speed, less wear and tear.
2. Accidents from derailed tubs do not cause much damage due to slow speed.
3. Motor of less power required.
4. It does not place heavy peak demand on the power supply.
Disadvantages of endless haulage
1. It requires wide roads for two tracks.
2. It is not suitable for steep gradients.
3. Load on the rope is large and a rope of larger cross-section is required.
4. Large number of tubs and clips are required as rolling stock.
5. If a breakdown of any tub occurs the whole system comes to a stand still.
Main and tail rope haulage
 : In this system the hauling engine is provided with two separate drums, one for
the main hauls the empty train in. when one drum is in gear, the other revolves
freely on the shaft but controlled, when necessary, by the brake to keep the ropes
taut. The main rope is approximately equal to the length of the plane, and the tail
rope twice this length. Only one track is required.
Gravity haulage
This is a haulage without any motor or external sources of power and consists of a
cast iron pulley, 1.3 m – 2 m diameter, having a brake path on one side and a strap
brake.
It is located at the top of an inclined roadway and is employed to lower by gravity
loads attached to one end of the rope while simultaneously hoisting empties attached
to another end of the rope which passes round the jig pulley. The jig pulley is vertical.
Only single travk is required for its operation but at the mid-way of the road where the
loads and empties meet, double track or a bye-pass is essential.
safety devices on rope haulage roadways
Monkey or back catch : This consists of (i) a pivoted piece of steel rail placed
between the track rails so as to catch the axle of a backward runaway, or (ii) a
wooden block pivoted at one end and pressed over the rail by a strong spring. It is
used for endless haulage track for tubs moving up gradient.
 Stop-block : This consists of a wooden beam or block lying across the rails,
pivoted at one end and held against pivoted side block at the other. It is a good
plan to have two stop-blocks some distance apart, the one forming a reserve for
the other
Backstay : This is used behind an ascending set of tubs on a direct haulage road or on an endless
haulage. It is attached to the tub axle and in the event of runaway of tubs; the pointed end of the
backstay stops against sleeper of the track and the travel of the tub or train of tubs is arrested.
Drop Warwick : This is intended for arresting forward runaways, being placed below the brow of an
incline and also near the bottom and below intermediate levels. It consists of a heavybaulk or girder
hinged at one end to a specially set roof girder and held up at the other by an eye-bolt and pin. The
warwick is released when required in emergency by a haulage worker pulling the wire to withdraw the
pin.
Transportation by conveyors
The following types of conveyors used in the mines :
1. Belt conveyor.
2. Scraper chain conveyor.
3. Shaker conveyor
Belt Conveyor
The belt conveyor is basically an endless belt in a straight line stretched between
two drums, one driving the system and the other acting as a return drum.
The system of transport by belt conveyors consists of the following :
1. A flat endless belt which continuously travels and carries on its top surface the
material to be conveyed.
2. The idlers which support the belt.
3. The structure of angle iron or channel iron on which the idlers are mounted.
Scraper chain conveyor
 : A scraper chain conveyor consists essentially of stationary steel toughs, each
usually 2m long, connected together end to end, and an endless echian with
flights moving in the troughs, which are nearly 450 mm wide at top and 300 mm at
bottom. The toughs are supported on angle iron frame work. Each tough is slightly
dished at one end so that the next one fits in to form a flush joint. Adjacent
troughs are secured together and to the under frame by bolts.
THE END
THANK YOU

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Ppt mine machinery

  • 1. SHEKHAWATI INSTITUTE OF ENGINEERING AND TECHNOLOGY SUBMITTED TO:- PROJE CT COORDINATOR Mr. B.K. YADAV Mr. JAY SINGH (H.O.D.) (G.T.) MINING DEPARTMENT MINING DEPARTMENT
  • 2. PPT ON THE TOPIC OF MINE MACHINERY(TRANSPORTATION SYSTEM) PRESENTED BY:- MANISH KUMAR
  • 3. Transportation ROPE HAULAGE : THE ROPE SYSTEM COVERS THE FOLLOWING TYPES OF HAULAGES : 1 DIRECT ROPE HAULAGE (a) Tail rope haulage 2 ENDLESS ROPE HAULAGE (A) OVER ROPE (B) Under-rope 3 MAIN AND TAIL ROPE HAULAGE 4 GRAVITY ROPE HAULAGE
  • 4. Direct Rope haulage  This is the simplest system employing one pulling rope and one haulage drum for hauling mineral in tubs or mine cars up a gradient which is generally steeper than 1 in 10. The haulage engine is situated at the top of an inclined roadway. The train of tubs is attached to one end of the rope, the other end being fixed to the haulage drum. The empty tubs attached to the end of the haulage rope travel on the down gradient by their own weight and do not require power from the haulage engine. The rope speed is generally 8-12 km/h and the system can operate between any point of the haulage plane and the haulage engine.
  • 5. Disadvantages of direct haulage 1. High peak power demand as load starts its journey up the gradient. 2. Severe braking duty on the downward run. 3. High haulage speed demanding high standard of track maintenance. 4. Not suitable for mild inclination of roads. 5. A derailment is associated with heavy damage because of the high speed.
  • 6. Endless rope haulage In this system, there are two parallel tracks side by side, one for the loaded tubs and the other for the empties, and an endless rope passes from the driving drum/pulley located at the outbye end of the haulage road to the inbye end and back again via a tension bogey. The tubs, loaded as well as empties, are attached to the rope at regular intervals with the help of clips so that the entire rope length has tubs on it at intervals. Only one tub is attached to the rope at a time, but where lashing chain is used for attachment, the normal practice is to attach a set of tubs and the attachment or detachment is performed by stopping the rope. If, however, clips are used for single tubs they can be attached or detached when the rope is in motion. The gradient of haulage road is mild and rarely exceeds 1 in 6. the speed rages between 3km/hr and 7 km/hr and the haulage is slow moving. The rope moves in one direction only. A squirrel cage motor is commonly employed.
  • 7. Advantages of endless haulage 1. Because of the slow speed, less wear and tear. 2. Accidents from derailed tubs do not cause much damage due to slow speed. 3. Motor of less power required. 4. It does not place heavy peak demand on the power supply.
  • 8. Disadvantages of endless haulage 1. It requires wide roads for two tracks. 2. It is not suitable for steep gradients. 3. Load on the rope is large and a rope of larger cross-section is required. 4. Large number of tubs and clips are required as rolling stock. 5. If a breakdown of any tub occurs the whole system comes to a stand still.
  • 9. Main and tail rope haulage  : In this system the hauling engine is provided with two separate drums, one for the main hauls the empty train in. when one drum is in gear, the other revolves freely on the shaft but controlled, when necessary, by the brake to keep the ropes taut. The main rope is approximately equal to the length of the plane, and the tail rope twice this length. Only one track is required.
  • 10. Gravity haulage This is a haulage without any motor or external sources of power and consists of a cast iron pulley, 1.3 m – 2 m diameter, having a brake path on one side and a strap brake. It is located at the top of an inclined roadway and is employed to lower by gravity loads attached to one end of the rope while simultaneously hoisting empties attached to another end of the rope which passes round the jig pulley. The jig pulley is vertical. Only single travk is required for its operation but at the mid-way of the road where the loads and empties meet, double track or a bye-pass is essential.
  • 11. safety devices on rope haulage roadways Monkey or back catch : This consists of (i) a pivoted piece of steel rail placed between the track rails so as to catch the axle of a backward runaway, or (ii) a wooden block pivoted at one end and pressed over the rail by a strong spring. It is used for endless haulage track for tubs moving up gradient.  Stop-block : This consists of a wooden beam or block lying across the rails, pivoted at one end and held against pivoted side block at the other. It is a good plan to have two stop-blocks some distance apart, the one forming a reserve for the other
  • 12. Backstay : This is used behind an ascending set of tubs on a direct haulage road or on an endless haulage. It is attached to the tub axle and in the event of runaway of tubs; the pointed end of the backstay stops against sleeper of the track and the travel of the tub or train of tubs is arrested. Drop Warwick : This is intended for arresting forward runaways, being placed below the brow of an incline and also near the bottom and below intermediate levels. It consists of a heavybaulk or girder hinged at one end to a specially set roof girder and held up at the other by an eye-bolt and pin. The warwick is released when required in emergency by a haulage worker pulling the wire to withdraw the pin.
  • 13. Transportation by conveyors The following types of conveyors used in the mines : 1. Belt conveyor. 2. Scraper chain conveyor. 3. Shaker conveyor
  • 14. Belt Conveyor The belt conveyor is basically an endless belt in a straight line stretched between two drums, one driving the system and the other acting as a return drum. The system of transport by belt conveyors consists of the following : 1. A flat endless belt which continuously travels and carries on its top surface the material to be conveyed. 2. The idlers which support the belt. 3. The structure of angle iron or channel iron on which the idlers are mounted.
  • 15. Scraper chain conveyor  : A scraper chain conveyor consists essentially of stationary steel toughs, each usually 2m long, connected together end to end, and an endless echian with flights moving in the troughs, which are nearly 450 mm wide at top and 300 mm at bottom. The toughs are supported on angle iron frame work. Each tough is slightly dished at one end so that the next one fits in to form a flush joint. Adjacent troughs are secured together and to the under frame by bolts.