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THERMAL POWER PLANT
OPERATIONS
Simulator Part 9- Day 5
MANOHAR TATWAWADI
Director, tops
A2-806, PALLADION, BALEWADI, PUNE 411045
Mob: 9372167165, Email:-mtatwawadi@gmail.com
01-Nov-19 total output power solutions 1
Planned Shutdown of Unit
• A Planned shutdown involves a gradual load
reduction.
• If gradual load reduction is not followed may
result in thermal stresses, distortions, and
misalignment of turbine flow path elements.
PLANNED SHUTDOWN
GRADUAL UNLOADING PROCEDURE
• The unloading should be carried out @ 3MW per Minute at rated
parameters. The rate of unloading mainly depends on the differential
contraction of HP Rotor.
• After reducing load to 160 MW, switch off HP Heaters from steam
side first and then drain side.
• Switch off one of the Boiler feed pumps at 90-100 MW load.
• At about 70 MW check that Drip Pump gets switched off under
automatic controller action.
• At 50 MW load, changeover supply from UAT to Station Transformer.
• At 20-30 MW trip the turbine from control desk.
• Check ESVs, IVs, Control valves of IPT and HPT, MS1 and MS2 are
closed.
• At speed 2800 RPM start the Starting Oil Pump.
GRADUAL UNLOADING PROCEDURE
• When rotor comes to standstill, start barring gear and keep
it running till the temp of lower part of HP casing drops to
170 Deg C.
• Stop the SOP and Keep the AC LOP and AC Seal Oil Pump
running.
• Break Vacuum now by opening the Vacuum Breaker and stop
steam supply to glands and gland steam ejector. Also close
all air valves and steam valves of the main/standby ejector.
• Stop the condensate pumps and stop the condensate supply
to ESV and IV servomotors.
• After the turbine is shutdown the drains and blowdowns on
steam admission pipes and cylinders should not be opened
till the metal temp falls below 200 Deg C.
PLANNED SHUTDOWN
• If the turbine is to be restarted before the metal temp
reaches 200 Deg C, then the drains and blowndown cocks
are only opened during preparation for restarting.
• Drains may remain closed if the turbine has been stopped
for a period not exceeding 6 Hours.
• Circulating water pumps should be stopped only when the
temp of LPT falls below 55 Deg C.
• Boiler may be banked by stopping the ID and FD fans for
short shutdowns.
Power Plant Simulator, Unloading and shutting the Turbogenerator

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Power Plant Simulator, Unloading and shutting the Turbogenerator

  • 1. THERMAL POWER PLANT OPERATIONS Simulator Part 9- Day 5 MANOHAR TATWAWADI Director, tops A2-806, PALLADION, BALEWADI, PUNE 411045 Mob: 9372167165, Email:-mtatwawadi@gmail.com 01-Nov-19 total output power solutions 1
  • 2. Planned Shutdown of Unit • A Planned shutdown involves a gradual load reduction. • If gradual load reduction is not followed may result in thermal stresses, distortions, and misalignment of turbine flow path elements.
  • 3. PLANNED SHUTDOWN GRADUAL UNLOADING PROCEDURE • The unloading should be carried out @ 3MW per Minute at rated parameters. The rate of unloading mainly depends on the differential contraction of HP Rotor. • After reducing load to 160 MW, switch off HP Heaters from steam side first and then drain side. • Switch off one of the Boiler feed pumps at 90-100 MW load. • At about 70 MW check that Drip Pump gets switched off under automatic controller action. • At 50 MW load, changeover supply from UAT to Station Transformer. • At 20-30 MW trip the turbine from control desk. • Check ESVs, IVs, Control valves of IPT and HPT, MS1 and MS2 are closed. • At speed 2800 RPM start the Starting Oil Pump.
  • 4. GRADUAL UNLOADING PROCEDURE • When rotor comes to standstill, start barring gear and keep it running till the temp of lower part of HP casing drops to 170 Deg C. • Stop the SOP and Keep the AC LOP and AC Seal Oil Pump running. • Break Vacuum now by opening the Vacuum Breaker and stop steam supply to glands and gland steam ejector. Also close all air valves and steam valves of the main/standby ejector. • Stop the condensate pumps and stop the condensate supply to ESV and IV servomotors. • After the turbine is shutdown the drains and blowdowns on steam admission pipes and cylinders should not be opened till the metal temp falls below 200 Deg C.
  • 5. PLANNED SHUTDOWN • If the turbine is to be restarted before the metal temp reaches 200 Deg C, then the drains and blowndown cocks are only opened during preparation for restarting. • Drains may remain closed if the turbine has been stopped for a period not exceeding 6 Hours. • Circulating water pumps should be stopped only when the temp of LPT falls below 55 Deg C. • Boiler may be banked by stopping the ID and FD fans for short shutdowns.