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PLASTICS
T.srinivas
PLASTICS
TYPES OF PLASTIC
 Classifications of plastics:-
 Thermoplastics
A polymer that softens and melts gradually
when heated and it can be reshaped when
still warm.
 Thermo sets
A polymer that can’t be reshaped after
manufacture
WHY USE THERMOPLASTICS
1.Thermoplastics don’t release gases or
water, vapour if they are correctly dried
after they processing
2.The softening or melting by heating
allows welding and thermoforming
3.The processing cycles are very short
because of the absence of the chemical
reaction of cross linking
THERMOPLASTICS PRODUCTS
INJECTION MOULDING
What is Injection Moulding
Injection moulding is a manufacturing process for
making parts from thermoplastic materials
Makes solid parts
A part’s thickness is influenced by the mould and
core relationship
INJECTION MOULDING MACHINE
TYPES OF INJECTION MOULDING
1. Reaction injection moulding:-A mixture of two to four
components in the proper chemical ratio is accomplished by a high-pressure
2.Rapid injection moulding:-Rapid Injection Moulding allows us to
make prototype injection moulded parts in a production thermoplastic
3. fusible core injection moulding:-it is used in the manufacture
of moulded components with cavities or undercuts, which would not be possible with
tools having demandable cores.
APPLICATIONS OF PLASTICS
• Automobile
Industry
• Electrical
Equipment's
• Shopping purpose
• Packing Industry
• ABS is a terpolymer made by
polymerizing styrene and acrylonitrile in the presence
of polybutadiene.
Acrilonitrile butadiene styrene
ADVANTAGES
• High impact strength
• Good stiffness
• Good colourability
• Excellent surface quality
• High diamentional stability at elevated
temperature
• Good chemical resistance
• Good stress cracking resistance
APPLICATIONS
• Automobiles
Radiator grills
Head light housing
Seat belt
Water panels
Helmets
Wheel covers
• Packaging
Luggage cases
Oil petrol ,kerosene containers
DRAFT ANGLE
Draft Angle: Draft angle is the slant
angle of a plastic part
IMPORTANT OF DRAFT ANGLE
1. The boundaries between mould parts
become visible on the plastic part.
2. There will be flashes between the mould
parts.
3.The heat regulation of the mould becomes
difficult because separate cooling circuits are
necessary for moving parts. Necessarily it is
not always even possible.
DESIGN CONSIDERATIONS
FOR PLASTIC COMPONENTS
•When it comes to plastic product development, there are
certain design aspects that are to be taken into consideration.
1. Ribs
•Many times, product design specialists need to increase the
stiffness of a particular component as it needs to withstand
substantial load that is applied to its design
During plastic components designing there are many
critical parameters that should be maintained, these could
be the drafting angle, parting line, maintaining a uniform
wall thickness and so on, so that by maintaining these
parameters stress in mould, sink marks, warpage, and
tolerances during the moulding of the part can be avoided.
 To maintain uniform thickness across the radius and
horizontal & vertical walls
 To provide ribs to strengthen the boss
To create ribs for uniform flow of mold and weight
reduction
2. Bosses
Bosses are mainly used for mounting,
locating and assembly purposes
3. Holes
Holes are usually made in the moulded
parts. The core pins that are inserted
into mould cavity give rise to the holes
when that part gets moulded
DEFECTS GOING TO HAPPEN IF
UNIFORM THICKNESS IS NOT
MAINTENED
•Avoid designs with thin areas surrounded
by thick perimeter sections as they are
prone to gas entrapment problems
•Maintain uniform nominal wall thickness
•Avoid wall thickness variations that result
in filling from thin to thick sections
DEFECTS IN PLASTIC
COMPONENTS
THERMOPLASTICS TYPES SPI
NUMBERS
Today, manufacturers follow a coding system and place a
number, or SPI code, on each plastic product, usually moulded
into the bottom.
SPI code of 1 PETE:- polyethylene terephthalate
Items made from this plastic are commonly recycled.
PETE plastic is used to make many common
household items like beverage bottles, medicine jars,
peanut butter jars, combs, bean bags, and rope.
Recycled PETE is used
SPI code2: plastic made with high-density
polyethylene, products are commonly recycled. Items
made from this plastic include containers for milk,
motor oil, shampoos and conditioners, soap bottles
SPI code 3: made with low-density polyethylene,
SPI code4: is made with polyvinyl chloridePVC
is used for all kinds of pipes and tiles, but it's most
commonly found in plumbing pipes.
,
Plastics(srinivas)
Plastics(srinivas)

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Plastics(srinivas)

  • 2. PLASTICS TYPES OF PLASTIC  Classifications of plastics:-  Thermoplastics A polymer that softens and melts gradually when heated and it can be reshaped when still warm.  Thermo sets A polymer that can’t be reshaped after manufacture
  • 3. WHY USE THERMOPLASTICS 1.Thermoplastics don’t release gases or water, vapour if they are correctly dried after they processing 2.The softening or melting by heating allows welding and thermoforming 3.The processing cycles are very short because of the absence of the chemical reaction of cross linking
  • 4.
  • 6. INJECTION MOULDING What is Injection Moulding Injection moulding is a manufacturing process for making parts from thermoplastic materials Makes solid parts A part’s thickness is influenced by the mould and core relationship
  • 8. TYPES OF INJECTION MOULDING 1. Reaction injection moulding:-A mixture of two to four components in the proper chemical ratio is accomplished by a high-pressure 2.Rapid injection moulding:-Rapid Injection Moulding allows us to make prototype injection moulded parts in a production thermoplastic 3. fusible core injection moulding:-it is used in the manufacture of moulded components with cavities or undercuts, which would not be possible with tools having demandable cores.
  • 9. APPLICATIONS OF PLASTICS • Automobile Industry • Electrical Equipment's
  • 10. • Shopping purpose • Packing Industry
  • 11. • ABS is a terpolymer made by polymerizing styrene and acrylonitrile in the presence of polybutadiene. Acrilonitrile butadiene styrene
  • 12. ADVANTAGES • High impact strength • Good stiffness • Good colourability • Excellent surface quality • High diamentional stability at elevated temperature • Good chemical resistance • Good stress cracking resistance
  • 13. APPLICATIONS • Automobiles Radiator grills Head light housing Seat belt Water panels Helmets Wheel covers • Packaging Luggage cases Oil petrol ,kerosene containers
  • 14. DRAFT ANGLE Draft Angle: Draft angle is the slant angle of a plastic part
  • 15.
  • 16. IMPORTANT OF DRAFT ANGLE 1. The boundaries between mould parts become visible on the plastic part. 2. There will be flashes between the mould parts. 3.The heat regulation of the mould becomes difficult because separate cooling circuits are necessary for moving parts. Necessarily it is not always even possible.
  • 17. DESIGN CONSIDERATIONS FOR PLASTIC COMPONENTS •When it comes to plastic product development, there are certain design aspects that are to be taken into consideration. 1. Ribs •Many times, product design specialists need to increase the stiffness of a particular component as it needs to withstand substantial load that is applied to its design
  • 18. During plastic components designing there are many critical parameters that should be maintained, these could be the drafting angle, parting line, maintaining a uniform wall thickness and so on, so that by maintaining these parameters stress in mould, sink marks, warpage, and tolerances during the moulding of the part can be avoided.  To maintain uniform thickness across the radius and horizontal & vertical walls  To provide ribs to strengthen the boss To create ribs for uniform flow of mold and weight reduction
  • 19. 2. Bosses Bosses are mainly used for mounting, locating and assembly purposes
  • 20. 3. Holes Holes are usually made in the moulded parts. The core pins that are inserted into mould cavity give rise to the holes when that part gets moulded
  • 21. DEFECTS GOING TO HAPPEN IF UNIFORM THICKNESS IS NOT MAINTENED
  • 22. •Avoid designs with thin areas surrounded by thick perimeter sections as they are prone to gas entrapment problems •Maintain uniform nominal wall thickness •Avoid wall thickness variations that result in filling from thin to thick sections
  • 24. THERMOPLASTICS TYPES SPI NUMBERS Today, manufacturers follow a coding system and place a number, or SPI code, on each plastic product, usually moulded into the bottom. SPI code of 1 PETE:- polyethylene terephthalate Items made from this plastic are commonly recycled. PETE plastic is used to make many common household items like beverage bottles, medicine jars, peanut butter jars, combs, bean bags, and rope. Recycled PETE is used
  • 25. SPI code2: plastic made with high-density polyethylene, products are commonly recycled. Items made from this plastic include containers for milk, motor oil, shampoos and conditioners, soap bottles SPI code 3: made with low-density polyethylene, SPI code4: is made with polyvinyl chloridePVC is used for all kinds of pipes and tiles, but it's most commonly found in plumbing pipes. ,