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Jagdish Dukre
FLUIDICS 
 The fluidics of the machine refers to the integrated functions 
performed by infusion and aspiration systems by which a 
stable AC is maintained. 
 It consists of : 
1. Infusion system 
2. Aspiration System
Infusion System 
 The infusion system consists of a 
bottle, the height of which 
provides the gradient for flow. 
 The tubing from the bottle is run 
through a pinch valve which is 
controlled by the foot pedal. 
 A bottle height of 3 ± 1 ft 
maintains a safe IOP with 
sufficient fluid entering the eye.
 In addition, when the machine flow rate is increased, 
increased fluid evacuation from the anterior chamber requires 
increased inflow to maintain the steady-state system. 
 Therefore, when the machine flow rate is increased, the bottle 
height should also be increased. 
 Raising the bottle height too much can have undesirable 
effects due to repeated iris prolapse, especially if the pupil is 
small and wound is large.
Aspiration System 
 The two functions of the aspiration system are lavage of the 
anterior chamber and creation of a hold for emulsification or 
crushing of the nucleus. 
 Lavage is governed by the flow rate. 
 The hold is a function of the vacuum generated by the system.
 Flow rate (FR) is the quantity of the fluid pulled from the eye 
per minute. 
 Flow rate therefore helps in bringing the material towards the 
tip and is measured in cc/min. 
 Vacuum level is the difference in pressure between 
atmospheric pressure and the pressure inside the aspiration 
tubing. 
 This is a negative suction pressure that is created by the 
pump.
 The aspiration systems consist of a pump that is either flow 
based or vacuum based. 
 The common type of flow pump is the Peristaltic pump. 
 Venturi is the prototype of a vacuum-based machine.
Peristaltic System
Advantages of Peristaltic Pump 
 In this system, vacuum will be built up only after the tip is 
occluded. 
 There is a large safety margin in this pump as it is slower in 
building up vacuum. 
 There is no inadvertent pull on the ocular structure since 
vacuum builds up only on occlusion 
 Flow rate and vacuum can be set independently in a 
peristaltic system.
Disadvantages of Peristaltic Pump 
 The vacuum build-up is in a stair-stepped pattern causing 
more pulsations in the anterior chamber. 
 The vacuum build-up is directly related to the density of 
occlusion which in turn would depend upon the bevel angle 
of the titanium tip. 
 One has to mechanically approach the nuclear or cortical 
matter to first achieve occlusion for vacuum to build up in 
order to aspirate the tissue.
Venturi System
Advantages of Venturi Pump 
 The vacuum build-up is linear. 
 There is a consistent increase in the vacuum from zero to 
the preset level on depressing the foot switch. 
 Nuclear and cortical material can be attracted towards the 
probe on depressing the foot pedal.
Disadvantages of Venturi Pump 
 This pump has the least safety margin. 
 The incidence of iris trauma and posterior capsular rents have 
been reported to be much higher with this pump. 
 In the venturi system only the level of vacuum can be 
controlled and not the flow rate. 
 The flow rate is a fixed fraction of the vacuum. 
 However, the change in vacuum level doesn’t always lead to a 
proportionate change in the flow rate since port size and 
resistance in the passage also modify flow rate.
Rise Time (RT) 
 The rise time is the time taken by a 
machine to reach maximum preset 
vacuum after occlusion has been 
achieved. 
 In a Venturi system, the RT is fast, 
linear and dependent upon the 
highest preset vacuum. 
 In a peristaltic pump, RT depends 
on the FR of the machine. 
 The higher the FR, the lesser the 
RT though the relationship is not 
absolutely linear.
Followability 
 Followability refers to the tendency of the nuclear 
fragments/cortical matter to come into the tip. 
 The positive pressure due to the infusion and the negative 
pressure created by the aspiration pump are responsible for 
the creation of a pressure gradient at the tip. 
 This in turn leads to eddy currents from the infusion orifice to 
the phaco tip. 
 The area encompassed by these eddy currents is known as the 
zone of followability.
 The area just in front of the tip is the 
area of highest followability. 
 There are some areas of no 
followability. 
 Here the positive pressure from the 
infusion pushes the pieces out of the 
eye.
Surge 
 A principal limiting factor in the selection of high levels of 
vacuum or flow is the development of surge. 
 Sudden withdrawal of fluid from AC after occlusion breaks 
is called surge.
 There are various methods of controlling the surge. 
 Some are incorporated into the newer machines and there 
are some measures that the surgeon can apply.
Surge prevention by the machine 
 Property of the tubing to collapse (deform under pressure) is 
the compliance of the tubing. 
 This extent of collapse of the tubings will depend on the 
thickness of the tube. 
 The collapse is less if the walls are thicker (less compliant 
tubing). 
 In a peristaltic machine, these high vacuum tubings and 
cassettes are used to decrease the compliance of the tubings 
thus preventing surge.
Venting 
 The machine has a sensor which detects occlusion break and 
releases fluid into the system to fill the volume of the re-expanding 
tubing. 
 This prevents fluid being drawn out of the AC.
ABS tip 
 The tip has a 0.175 mm hole drilled 
in the shaft of the phaco needle. 
 When occlusion occurs at the tip, 
fluid flows into this hole. 
 The amount of flow depends on the 
vacuum and flow settings. 
 Because some flow always exists, in 
reality there is never complete 
occlusion. 
 This modification must be used with 
the high vacuum tubing or it does 
not function properly.
Partial-Occlusion Phacoemulsification 
 In partial-occlusion phaco, micro-pulse phaco is used to avoid 
total occlusion to prevent surge. 
 The nuclear fragment is brought close to the phaco tip with a 
4-millisecond period of aspiration until the fragment partially 
occludes it. 
 With the onset of a 4-millisecond burst of phaco energy, the 
fragment is emulsified before it can totally occlude the phaco 
tip. 
 Therefore, flow never falls to zero and vacuum never builds 
to maximum, thus preventing surge.
Surgeon’s Control of Surge 
 Increasing the infusion by raising the bottle height may be 
useful in some cases. 
 The use of an ACM is useful for decreasing surge. 
 Increased viscosity of the AC contents: The flow rate 
settings are for clear fluids like BSS/Ringers. 
 A thicker fluid increases the resistance and does not flow out 
easily.
 The use of visco-elastic is particularly useful in hard 
cataracts where the settings are usually high. 
 This will maintain occlusion and prevent fluid from the AC 
being aspirated. 
 Good foot pedal control is importance in controlling surge 
and utilizing it to surgeon’s own advantage.
 As soon as the occlusion is about to break (i.e. the piece is 
about to be aspirated into the tip) is the surgeon lifts the FP to 
IAo, the piece will go in on its own momentum and without 
any of surge as the FR will decrease. 
 Thus fluid withdrawn from the AC will be very little to 
overcome the compliance of the system. 
 However, if the FP is withdrawn too early and there is not 
enough momentum then it will take more time to build up 
vacuum again.
Phaco 3

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Phaco 3

  • 2. FLUIDICS  The fluidics of the machine refers to the integrated functions performed by infusion and aspiration systems by which a stable AC is maintained.  It consists of : 1. Infusion system 2. Aspiration System
  • 3. Infusion System  The infusion system consists of a bottle, the height of which provides the gradient for flow.  The tubing from the bottle is run through a pinch valve which is controlled by the foot pedal.  A bottle height of 3 ± 1 ft maintains a safe IOP with sufficient fluid entering the eye.
  • 4.  In addition, when the machine flow rate is increased, increased fluid evacuation from the anterior chamber requires increased inflow to maintain the steady-state system.  Therefore, when the machine flow rate is increased, the bottle height should also be increased.  Raising the bottle height too much can have undesirable effects due to repeated iris prolapse, especially if the pupil is small and wound is large.
  • 5. Aspiration System  The two functions of the aspiration system are lavage of the anterior chamber and creation of a hold for emulsification or crushing of the nucleus.  Lavage is governed by the flow rate.  The hold is a function of the vacuum generated by the system.
  • 6.  Flow rate (FR) is the quantity of the fluid pulled from the eye per minute.  Flow rate therefore helps in bringing the material towards the tip and is measured in cc/min.  Vacuum level is the difference in pressure between atmospheric pressure and the pressure inside the aspiration tubing.  This is a negative suction pressure that is created by the pump.
  • 7.  The aspiration systems consist of a pump that is either flow based or vacuum based.  The common type of flow pump is the Peristaltic pump.  Venturi is the prototype of a vacuum-based machine.
  • 9. Advantages of Peristaltic Pump  In this system, vacuum will be built up only after the tip is occluded.  There is a large safety margin in this pump as it is slower in building up vacuum.  There is no inadvertent pull on the ocular structure since vacuum builds up only on occlusion  Flow rate and vacuum can be set independently in a peristaltic system.
  • 10. Disadvantages of Peristaltic Pump  The vacuum build-up is in a stair-stepped pattern causing more pulsations in the anterior chamber.  The vacuum build-up is directly related to the density of occlusion which in turn would depend upon the bevel angle of the titanium tip.  One has to mechanically approach the nuclear or cortical matter to first achieve occlusion for vacuum to build up in order to aspirate the tissue.
  • 12. Advantages of Venturi Pump  The vacuum build-up is linear.  There is a consistent increase in the vacuum from zero to the preset level on depressing the foot switch.  Nuclear and cortical material can be attracted towards the probe on depressing the foot pedal.
  • 13. Disadvantages of Venturi Pump  This pump has the least safety margin.  The incidence of iris trauma and posterior capsular rents have been reported to be much higher with this pump.  In the venturi system only the level of vacuum can be controlled and not the flow rate.  The flow rate is a fixed fraction of the vacuum.  However, the change in vacuum level doesn’t always lead to a proportionate change in the flow rate since port size and resistance in the passage also modify flow rate.
  • 14. Rise Time (RT)  The rise time is the time taken by a machine to reach maximum preset vacuum after occlusion has been achieved.  In a Venturi system, the RT is fast, linear and dependent upon the highest preset vacuum.  In a peristaltic pump, RT depends on the FR of the machine.  The higher the FR, the lesser the RT though the relationship is not absolutely linear.
  • 15. Followability  Followability refers to the tendency of the nuclear fragments/cortical matter to come into the tip.  The positive pressure due to the infusion and the negative pressure created by the aspiration pump are responsible for the creation of a pressure gradient at the tip.  This in turn leads to eddy currents from the infusion orifice to the phaco tip.  The area encompassed by these eddy currents is known as the zone of followability.
  • 16.  The area just in front of the tip is the area of highest followability.  There are some areas of no followability.  Here the positive pressure from the infusion pushes the pieces out of the eye.
  • 17. Surge  A principal limiting factor in the selection of high levels of vacuum or flow is the development of surge.  Sudden withdrawal of fluid from AC after occlusion breaks is called surge.
  • 18.  There are various methods of controlling the surge.  Some are incorporated into the newer machines and there are some measures that the surgeon can apply.
  • 19. Surge prevention by the machine  Property of the tubing to collapse (deform under pressure) is the compliance of the tubing.  This extent of collapse of the tubings will depend on the thickness of the tube.  The collapse is less if the walls are thicker (less compliant tubing).  In a peristaltic machine, these high vacuum tubings and cassettes are used to decrease the compliance of the tubings thus preventing surge.
  • 20. Venting  The machine has a sensor which detects occlusion break and releases fluid into the system to fill the volume of the re-expanding tubing.  This prevents fluid being drawn out of the AC.
  • 21. ABS tip  The tip has a 0.175 mm hole drilled in the shaft of the phaco needle.  When occlusion occurs at the tip, fluid flows into this hole.  The amount of flow depends on the vacuum and flow settings.  Because some flow always exists, in reality there is never complete occlusion.  This modification must be used with the high vacuum tubing or it does not function properly.
  • 22. Partial-Occlusion Phacoemulsification  In partial-occlusion phaco, micro-pulse phaco is used to avoid total occlusion to prevent surge.  The nuclear fragment is brought close to the phaco tip with a 4-millisecond period of aspiration until the fragment partially occludes it.  With the onset of a 4-millisecond burst of phaco energy, the fragment is emulsified before it can totally occlude the phaco tip.  Therefore, flow never falls to zero and vacuum never builds to maximum, thus preventing surge.
  • 23. Surgeon’s Control of Surge  Increasing the infusion by raising the bottle height may be useful in some cases.  The use of an ACM is useful for decreasing surge.  Increased viscosity of the AC contents: The flow rate settings are for clear fluids like BSS/Ringers.  A thicker fluid increases the resistance and does not flow out easily.
  • 24.  The use of visco-elastic is particularly useful in hard cataracts where the settings are usually high.  This will maintain occlusion and prevent fluid from the AC being aspirated.  Good foot pedal control is importance in controlling surge and utilizing it to surgeon’s own advantage.
  • 25.  As soon as the occlusion is about to break (i.e. the piece is about to be aspirated into the tip) is the surgeon lifts the FP to IAo, the piece will go in on its own momentum and without any of surge as the FR will decrease.  Thus fluid withdrawn from the AC will be very little to overcome the compliance of the system.  However, if the FP is withdrawn too early and there is not enough momentum then it will take more time to build up vacuum again.

Editor's Notes

  1. For example, the flow through this hole is 4 cc/min at a vacuum of 50 mm Hg and 11 cc/min at a vacuum of 400 mm Hg. This prevents the rise of high vacuum levels and thus diminishes postocclusion surge.