This is a case study Petersons Company that faced steadily decline of profit for continuous few years. The presentation has stated the issues faced by company throughout the years and recommendations of the problems.
Lean production is an approach that focuses on eliminating waste to ensure quality. It involves implementing techniques like just-in-time production, cell production, and continuous improvement (Kaizen) to streamline processes. The goal is to cut costs by reducing overproduction, waiting times, transportation, excess stocks, unnecessary motion, and defects. Key aspects include time-based management to reduce wasted time, simultaneous engineering for faster product development, and cultivating a culture of participation and continuous improvement.
This document discusses re-engineering the material management processes at an Indian petroleum refinery. It identifies issues like excess inventory, procurement delays, and ineffective warehousing. The refinery planned to address these by implementing a single window clearance system, standardizing specifications, developing long-term vendor relationships, automatic surplus identification, and an IT system to improve procurement and performance monitoring. The goals were to reduce inventory costs by over 30% and improve profits by 15% in the next two years.
Just in time - Accounting Theory (ACT - 412) Presentation Sonia ma'amMd. Moazzem Hossain
This document provides an overview of the Just In Time (JIT) approach. It discusses:
- The history of JIT, tracing it back to Henry Ford's assembly line and further development by Taiichi Ohno at Toyota after World War II.
- The objectives and characteristics of JIT, which aim to eliminate waste and increase efficiency by receiving goods only as needed in production.
- The benefits of JIT, such as reduced inventory, lower costs, increased productivity, and better supplier relations.
- The basic elements of a JIT system, including flexible resources, cellular layouts, pull production, and quality control measures.
- An example of JIT in practice by comparing supermarket
This presentation is on capacity planning. it covers the details about following points-
1. Capacity - Capacity is the upper limit on the load that an operating unit can handle.
2.Capacity Planning -Capacity planning is the process of determining the production capacity needed by an organization to meet changing demands for its products.
3. Mc Donald - introduction
4. Factors affecting capacity planning
5. Economies of scale
6. Dis-economies of scale
7. Capacity strategies
8. Mc Donald's’ capacity strategy
9.Designed and actual capacity
10. Capacity planning framework
11. Learning
The Just-in-Time (JIT) inventory system aims to have the right materials arrive at the exact time needed in the production process to reduce waste. It was developed by Toyota and involves small, frequent deliveries and low inventories. Implementing JIT requires changes across the entire organization and supply chain, as well as close coordination between all parties. While it lowers costs, JIT also exposes organizations to risks from supply disruptions.
The document discusses just-in-time (JIT) inventory strategies. It defines JIT as receiving goods only as needed in the production process to reduce inventory costs. JIT consists of JIT purchasing, manufacturing, and distribution. Examples of industries using JIT include fast food restaurants, florists, and computer manufacturers. The benefits of JIT include less space needed for stock, reduced costs, and increased cash flow. Potential disadvantages are risk of lost sales and high supplier dependence.
The document discusses capacity planning and management. It defines key terms like capacity, bottlenecks, utilization, and throughput. It outlines factors that determine effective capacity like facilities, processes, supply chain management and more. It discusses Eliyahu Goldratt's Theory of Constraints and how to identify, utilize, and elevate the constraint to improve the system. Common capacity planning strategies like leading, following and tracking capacity are also summarized. The document is intended to help participants plan capacity in their own areas and plants.
Lean production is an approach that focuses on eliminating waste to ensure quality. It involves implementing techniques like just-in-time production, cell production, and continuous improvement (Kaizen) to streamline processes. The goal is to cut costs by reducing overproduction, waiting times, transportation, excess stocks, unnecessary motion, and defects. Key aspects include time-based management to reduce wasted time, simultaneous engineering for faster product development, and cultivating a culture of participation and continuous improvement.
This document discusses re-engineering the material management processes at an Indian petroleum refinery. It identifies issues like excess inventory, procurement delays, and ineffective warehousing. The refinery planned to address these by implementing a single window clearance system, standardizing specifications, developing long-term vendor relationships, automatic surplus identification, and an IT system to improve procurement and performance monitoring. The goals were to reduce inventory costs by over 30% and improve profits by 15% in the next two years.
Just in time - Accounting Theory (ACT - 412) Presentation Sonia ma'amMd. Moazzem Hossain
This document provides an overview of the Just In Time (JIT) approach. It discusses:
- The history of JIT, tracing it back to Henry Ford's assembly line and further development by Taiichi Ohno at Toyota after World War II.
- The objectives and characteristics of JIT, which aim to eliminate waste and increase efficiency by receiving goods only as needed in production.
- The benefits of JIT, such as reduced inventory, lower costs, increased productivity, and better supplier relations.
- The basic elements of a JIT system, including flexible resources, cellular layouts, pull production, and quality control measures.
- An example of JIT in practice by comparing supermarket
This presentation is on capacity planning. it covers the details about following points-
1. Capacity - Capacity is the upper limit on the load that an operating unit can handle.
2.Capacity Planning -Capacity planning is the process of determining the production capacity needed by an organization to meet changing demands for its products.
3. Mc Donald - introduction
4. Factors affecting capacity planning
5. Economies of scale
6. Dis-economies of scale
7. Capacity strategies
8. Mc Donald's’ capacity strategy
9.Designed and actual capacity
10. Capacity planning framework
11. Learning
The Just-in-Time (JIT) inventory system aims to have the right materials arrive at the exact time needed in the production process to reduce waste. It was developed by Toyota and involves small, frequent deliveries and low inventories. Implementing JIT requires changes across the entire organization and supply chain, as well as close coordination between all parties. While it lowers costs, JIT also exposes organizations to risks from supply disruptions.
The document discusses just-in-time (JIT) inventory strategies. It defines JIT as receiving goods only as needed in the production process to reduce inventory costs. JIT consists of JIT purchasing, manufacturing, and distribution. Examples of industries using JIT include fast food restaurants, florists, and computer manufacturers. The benefits of JIT include less space needed for stock, reduced costs, and increased cash flow. Potential disadvantages are risk of lost sales and high supplier dependence.
The document discusses capacity planning and management. It defines key terms like capacity, bottlenecks, utilization, and throughput. It outlines factors that determine effective capacity like facilities, processes, supply chain management and more. It discusses Eliyahu Goldratt's Theory of Constraints and how to identify, utilize, and elevate the constraint to improve the system. Common capacity planning strategies like leading, following and tracking capacity are also summarized. The document is intended to help participants plan capacity in their own areas and plants.
This presentation provides an overview of just-in-time (JIT) manufacturing. It discusses the history and origins of JIT in Japan in the 1970s. The key philosophy of JIT is to have "the right material, at the right time, at the right place, and in the exact amount." The presentation outlines the objectives, elements, advantages, and disadvantages of JIT. It also explores how JIT principles can be applied in the service industry through concepts like standard work methods, supplier ties, and automation.
The document discusses operations management concepts related to just-in-time (JIT) and lean operations. It describes how Toyota Motor Corporation pioneered JIT and the Toyota Production System (TPS) to eliminate waste, reduce variability, and improve throughput. Key aspects of JIT/lean covered include minimizing inventory, reducing setup times and lot sizes, using level scheduling and kanban signals, and emphasizing continuous improvement.
In this presentation we will discuss about the concept of just in time (JIT) production philosophy, types and concepts of JIT, objectives of JIT manufacturing, comparison between ideal production system and JIT production, characteristics of JIT system, JIT manufacturing vs. JIT purchasing. We will also discuss about major tools and techniques of JIT manufacturing, JIT implementation approach, problems regarding implementation of JIT, planning of a successful JIT system, obstacles faced for JIT conversion, operational benefits of JIT systems.
To know more about Welingkar School’s Distance Learning Program and courses offered, visit: http://www.welingkaronline.org/distance-learning/online-mba.html
This document provides an overview of a project report on analyzing Just-In-Time (JIT) inventory management. It includes an abstract, introduction, discussion of JIT theory and implementation, case studies of companies like Toyota and Dell that have successfully adopted JIT, and sections on benefits and limitations of JIT. The introduction explains that JIT aims to minimize waste by receiving goods only as needed in production through accurate demand forecasting and coordination with suppliers. Case studies show how Toyota maintains minimal inventory levels and Dell leverages suppliers to achieve JIT goals and short lead times. Benefits of JIT include reduced costs and improved efficiency, while limitations involve disruptions if suppliers fail to deliver on time.
This PowerPoint presentation provides an overview of Just-In-Time manufacturing. It discusses the central themes, prerequisites, techniques, goals and advantages of JIT. It defines JIT as using a systems approach to optimize the production process so that parts are available when needed. The presentation also covers topics like inventory reduction, supplier relationships, uniform plant loading, and competitive advantages of JIT. Finally, it discusses requirements for successful JIT implementation like responding to customer needs, integrating processes, and establishing continuous improvement goals.
This document outlines key concepts in production and operations management. It discusses the importance of effective production, including lower costs, higher quality, and responsiveness to customers. Mass, flexible, and customer-driven production systems are compared. The roles of technology in manufacturing are also examined. Other major topics covered include plant location decisions, production planning and control, inventory management, quality control, and ISO standards.
This document provides an overview of lean management. It discusses that lean is a systematic approach to identifying and eliminating waste through continuous improvement. It originated from Japanese automobile manufacturers and has been replicated in other sectors worldwide. The key principles of lean thinking include defining value from the customer's perspective, mapping the value stream, ensuring continuous flow, basing production on customer pull, and pursuing perfection through relentless improvement. Common lean tools and techniques include process mapping, kaizen events, benchmarking, and quality circles. Benefits of lean include reduced waste, setup times, inventory levels, and defects. Just-in-time is a powerful lean strategy that aims to deliver materials to production lines only as needed to improve operations. The document outlines concepts of
JIT manufacturing is a philosophy that evolved in post-WWII Japan to reduce waste and improve quality. It focuses on continuous improvement, producing only what is needed when it is needed, and maintaining strong supplier relationships. The key principles include total quality management, production management using a pull system, inventory management with zero waste, and human resource management with company-wide involvement.
This document discusses capacity planning. It defines capacity as the maximum production a plant can produce in a given time period. Capacity planning is important to meet future demands and avoid missed growth opportunities. It can be done at long and short term levels. Factors like demand, available capacity, bottlenecks, economies of scale, and forecasting are considered in capacity planning. The goal is to size and time capacity expansion efficiently based on a company's specific needs and constraints.
This document discusses the principles and elements of Just-in-Time (JIT) and Lean manufacturing systems. It explains that JIT aims to eliminate all waste through approaches like reducing inventory, implementing pull-based production, setting up small lot sizes and quick changeovers, uniformly leveling plant workload, utilizing flexible resources, and designing effective facility layouts. The roles of quality management, employees, management, and suppliers in supporting JIT are also outlined. Benefits of JIT include smaller inventories, shorter lead times, improved quality, and reduced costs.
Just-in-time manufacturing is a production philosophy that aims to avoid waste by only producing items as they are needed. It evolved in Japan after WWII to reduce inventory costs and improve quality. Key principles include total quality management, pull-based production, close supplier relationships, and minimizing waste and inventory. Toyota is cited as pioneering JIT through practices like communicating demand to suppliers 20 days in advance and receiving over 2 million improvement proposals from employees in 1986. Benefits include lower costs and higher quality, while risks include lack of flexibility and reliance on suppliers.
Just-In-Time (JIT) Manufacturing is a philosophy of continuous improvement that emphasizes prevention over correction and demands company-wide focus on quality. It originated in post-war Japan to address declining market share in automotive. The main principles include total quality management, production management based on a pull system with small lot sizes, close supplier relationships, low inventory, and human resource involvement. JIT aims to eliminate waste through continuous improvement.
This document is a term paper submitted by a student for a course on operations and supply chain management. It discusses the just-in-time (JIT) inventory system. The paper includes a literature review on JIT and its advantages such as reduced space needs, waste reduction, and smaller investments. Disadvantages discussed are the risk of stockouts and lack of control over supplier timeframes. The methodology section describes how the student collected primary and secondary data on JIT through surveys and research. Data analysis examines the effects of time management and supplier relationships on JIT. The conclusion states that maintaining timely production is key for JIT and it requires minimal capital.
Strategic capacity planning for products and servicesgerlyn bonus
This document discusses strategic capacity planning for products and services. It defines key capacity planning terms like design capacity, effective capacity, and actual output. It discusses factors that determine effective capacity such as facilities, products, processes, human factors, and external factors. The document outlines the capacity planning process, including estimating future capacity needs, evaluating existing capacity, identifying alternatives, and implementing solutions. It also discusses challenges in planning service capacity and tools for analysis like cost-volume analysis and financial analysis.
Capacity planning is determining the production capacity needed by a company to meet changing demands. It involves calculating the maximum output that can be produced with available resources, measuring capacity in units, and linking it to workforce planning. Capacity must account for seasonal or unexpected demand changes. There are three types of capacity considered: potential, immediate, and effective. Proper capacity planning ensures a company can meet customer requirements over time.
Capacity planning is the process of determining a company's production capacity needs to meet changing product demands. The goal is to minimize the discrepancy between organizational capacity and customer demands, which results in inefficiency. Capacity can be increased through new techniques, equipment, additional workers or machines, or more shifts. Capacity planning involves determining whether to lead, lag, or match capacity increases to anticipated demand changes. The strategy chosen depends on factors like demand certainty and expansion costs.
The document discusses Just-In-Time (JIT) and Lean manufacturing philosophies. It defines JIT as eliminating waste and continuously improving productivity by having only required inventory, improving quality, reducing lead times, and revising operations at minimum cost. Lean manufacturing similarly aims to minimize all resources used. The document outlines key elements of JIT/Lean manufacturing like minimizing inventory, parallel processing, problem solving, and Kanban pull systems.
Just-in-Time (JIT) Manufacturing is a philosophy of continuous improvement that emphasizes prevention over correction and demands company-wide quality focus. It originated in post-World War II Japan to address declining market share in automobiles. The key principles of JIT include total quality management, production management using a pull system with reduced inventories, close supplier relationships, and human resource management promoting problem-solving and employee empowerment.
The student enjoyed several aspects of their camp experience at Camp Seymour, including canoeing and seeing wildlife, bonding with friends in the yurts, and hands-on learning about the environment. They found that learning at camp was more interactive and fun compared to a classroom, using all five senses and directly interacting with nature. The high ropes course and rock climbing were personally challenging but helped students support each other. The camp counselors were knowledgeable about animals and nature, and added humor and stories that made the experiences memorable.
The document contains 13 figures showing different types of gloves used in medical and laboratory settings, including latex gloves, nitrile gloves, and vinyl gloves. The figures show gloves being worn and product photos of gloves in their packaging.
This presentation provides an overview of just-in-time (JIT) manufacturing. It discusses the history and origins of JIT in Japan in the 1970s. The key philosophy of JIT is to have "the right material, at the right time, at the right place, and in the exact amount." The presentation outlines the objectives, elements, advantages, and disadvantages of JIT. It also explores how JIT principles can be applied in the service industry through concepts like standard work methods, supplier ties, and automation.
The document discusses operations management concepts related to just-in-time (JIT) and lean operations. It describes how Toyota Motor Corporation pioneered JIT and the Toyota Production System (TPS) to eliminate waste, reduce variability, and improve throughput. Key aspects of JIT/lean covered include minimizing inventory, reducing setup times and lot sizes, using level scheduling and kanban signals, and emphasizing continuous improvement.
In this presentation we will discuss about the concept of just in time (JIT) production philosophy, types and concepts of JIT, objectives of JIT manufacturing, comparison between ideal production system and JIT production, characteristics of JIT system, JIT manufacturing vs. JIT purchasing. We will also discuss about major tools and techniques of JIT manufacturing, JIT implementation approach, problems regarding implementation of JIT, planning of a successful JIT system, obstacles faced for JIT conversion, operational benefits of JIT systems.
To know more about Welingkar School’s Distance Learning Program and courses offered, visit: http://www.welingkaronline.org/distance-learning/online-mba.html
This document provides an overview of a project report on analyzing Just-In-Time (JIT) inventory management. It includes an abstract, introduction, discussion of JIT theory and implementation, case studies of companies like Toyota and Dell that have successfully adopted JIT, and sections on benefits and limitations of JIT. The introduction explains that JIT aims to minimize waste by receiving goods only as needed in production through accurate demand forecasting and coordination with suppliers. Case studies show how Toyota maintains minimal inventory levels and Dell leverages suppliers to achieve JIT goals and short lead times. Benefits of JIT include reduced costs and improved efficiency, while limitations involve disruptions if suppliers fail to deliver on time.
This PowerPoint presentation provides an overview of Just-In-Time manufacturing. It discusses the central themes, prerequisites, techniques, goals and advantages of JIT. It defines JIT as using a systems approach to optimize the production process so that parts are available when needed. The presentation also covers topics like inventory reduction, supplier relationships, uniform plant loading, and competitive advantages of JIT. Finally, it discusses requirements for successful JIT implementation like responding to customer needs, integrating processes, and establishing continuous improvement goals.
This document outlines key concepts in production and operations management. It discusses the importance of effective production, including lower costs, higher quality, and responsiveness to customers. Mass, flexible, and customer-driven production systems are compared. The roles of technology in manufacturing are also examined. Other major topics covered include plant location decisions, production planning and control, inventory management, quality control, and ISO standards.
This document provides an overview of lean management. It discusses that lean is a systematic approach to identifying and eliminating waste through continuous improvement. It originated from Japanese automobile manufacturers and has been replicated in other sectors worldwide. The key principles of lean thinking include defining value from the customer's perspective, mapping the value stream, ensuring continuous flow, basing production on customer pull, and pursuing perfection through relentless improvement. Common lean tools and techniques include process mapping, kaizen events, benchmarking, and quality circles. Benefits of lean include reduced waste, setup times, inventory levels, and defects. Just-in-time is a powerful lean strategy that aims to deliver materials to production lines only as needed to improve operations. The document outlines concepts of
JIT manufacturing is a philosophy that evolved in post-WWII Japan to reduce waste and improve quality. It focuses on continuous improvement, producing only what is needed when it is needed, and maintaining strong supplier relationships. The key principles include total quality management, production management using a pull system, inventory management with zero waste, and human resource management with company-wide involvement.
This document discusses capacity planning. It defines capacity as the maximum production a plant can produce in a given time period. Capacity planning is important to meet future demands and avoid missed growth opportunities. It can be done at long and short term levels. Factors like demand, available capacity, bottlenecks, economies of scale, and forecasting are considered in capacity planning. The goal is to size and time capacity expansion efficiently based on a company's specific needs and constraints.
This document discusses the principles and elements of Just-in-Time (JIT) and Lean manufacturing systems. It explains that JIT aims to eliminate all waste through approaches like reducing inventory, implementing pull-based production, setting up small lot sizes and quick changeovers, uniformly leveling plant workload, utilizing flexible resources, and designing effective facility layouts. The roles of quality management, employees, management, and suppliers in supporting JIT are also outlined. Benefits of JIT include smaller inventories, shorter lead times, improved quality, and reduced costs.
Just-in-time manufacturing is a production philosophy that aims to avoid waste by only producing items as they are needed. It evolved in Japan after WWII to reduce inventory costs and improve quality. Key principles include total quality management, pull-based production, close supplier relationships, and minimizing waste and inventory. Toyota is cited as pioneering JIT through practices like communicating demand to suppliers 20 days in advance and receiving over 2 million improvement proposals from employees in 1986. Benefits include lower costs and higher quality, while risks include lack of flexibility and reliance on suppliers.
Just-In-Time (JIT) Manufacturing is a philosophy of continuous improvement that emphasizes prevention over correction and demands company-wide focus on quality. It originated in post-war Japan to address declining market share in automotive. The main principles include total quality management, production management based on a pull system with small lot sizes, close supplier relationships, low inventory, and human resource involvement. JIT aims to eliminate waste through continuous improvement.
This document is a term paper submitted by a student for a course on operations and supply chain management. It discusses the just-in-time (JIT) inventory system. The paper includes a literature review on JIT and its advantages such as reduced space needs, waste reduction, and smaller investments. Disadvantages discussed are the risk of stockouts and lack of control over supplier timeframes. The methodology section describes how the student collected primary and secondary data on JIT through surveys and research. Data analysis examines the effects of time management and supplier relationships on JIT. The conclusion states that maintaining timely production is key for JIT and it requires minimal capital.
Strategic capacity planning for products and servicesgerlyn bonus
This document discusses strategic capacity planning for products and services. It defines key capacity planning terms like design capacity, effective capacity, and actual output. It discusses factors that determine effective capacity such as facilities, products, processes, human factors, and external factors. The document outlines the capacity planning process, including estimating future capacity needs, evaluating existing capacity, identifying alternatives, and implementing solutions. It also discusses challenges in planning service capacity and tools for analysis like cost-volume analysis and financial analysis.
Capacity planning is determining the production capacity needed by a company to meet changing demands. It involves calculating the maximum output that can be produced with available resources, measuring capacity in units, and linking it to workforce planning. Capacity must account for seasonal or unexpected demand changes. There are three types of capacity considered: potential, immediate, and effective. Proper capacity planning ensures a company can meet customer requirements over time.
Capacity planning is the process of determining a company's production capacity needs to meet changing product demands. The goal is to minimize the discrepancy between organizational capacity and customer demands, which results in inefficiency. Capacity can be increased through new techniques, equipment, additional workers or machines, or more shifts. Capacity planning involves determining whether to lead, lag, or match capacity increases to anticipated demand changes. The strategy chosen depends on factors like demand certainty and expansion costs.
The document discusses Just-In-Time (JIT) and Lean manufacturing philosophies. It defines JIT as eliminating waste and continuously improving productivity by having only required inventory, improving quality, reducing lead times, and revising operations at minimum cost. Lean manufacturing similarly aims to minimize all resources used. The document outlines key elements of JIT/Lean manufacturing like minimizing inventory, parallel processing, problem solving, and Kanban pull systems.
Just-in-Time (JIT) Manufacturing is a philosophy of continuous improvement that emphasizes prevention over correction and demands company-wide quality focus. It originated in post-World War II Japan to address declining market share in automobiles. The key principles of JIT include total quality management, production management using a pull system with reduced inventories, close supplier relationships, and human resource management promoting problem-solving and employee empowerment.
The student enjoyed several aspects of their camp experience at Camp Seymour, including canoeing and seeing wildlife, bonding with friends in the yurts, and hands-on learning about the environment. They found that learning at camp was more interactive and fun compared to a classroom, using all five senses and directly interacting with nature. The high ropes course and rock climbing were personally challenging but helped students support each other. The camp counselors were knowledgeable about animals and nature, and added humor and stories that made the experiences memorable.
The document contains 13 figures showing different types of gloves used in medical and laboratory settings, including latex gloves, nitrile gloves, and vinyl gloves. The figures show gloves being worn and product photos of gloves in their packaging.
Silicone impression materials were developed in 1954 as an alternative to polysulfide materials. They polymerize by an addition reaction and are available in various consistencies from heavy to light. Silicone impressions are hydrophobic but hydrophilic varieties were later introduced. They are accurate, dimensionally stable, and resistant to disinfection but are more expensive than other elastomers. Common brands of addition-cure silicone materials include Permalastic, Co-Flex, Affinis Micro, Affinis Putty, and President Putty.
Elastic impression materials include alginate, elastomers like polysulfides and polyethers, and addition and condensation silicone materials. They are capable of accurately reproducing both hard and soft oral structures. Elastic materials are advantageous over rigid materials for use in cases with undercuts. Elastic materials are classified as reversible or irreversible hydrocolloids and elastomeric materials. Agar is a reversible hydrocolloid extracted from seaweed that forms gels through secondary bonds that break and re-form with temperature changes. It requires specialized equipment and techniques for manipulation but provides accurate impressions.
Agar is a reversible hydrocolloid impression material that exists as a gel. It is composed mainly of agar polymer dispersed in water. Agar undergoes a physical gelation reaction where it transitions from a sol to a gel based on temperature changes. The gelation temperature allows it to be introduced into the mouth as a sol and removed as a gel without causing thermal injury to tissues. However, agar has poor dimensional stability due to its aqueous composition. Special equipment is required to heat and condition agar for manipulation.
Elastomeric impression materials include polysulfide, condensation silicone, addition silicone, and polyether rubbers. They set via polymerization reactions, with setting times of 8-12 minutes on average. Polysulfide and condensation silicone set via condensation reactions producing water or alcohol as byproducts, while addition silicone and polyether set via addition reactions without byproducts. Polysulfide has the highest detail reproduction but all materials exhibit some polymerization shrinkage. Materials are available in light, medium, heavy or putty consistencies for use with stock or custom trays. Proper manipulation is required for accurate impressions.
The document discusses traditional enterprise inspection practices and how they often do not add value and increase costs. It then introduces the concept of a customer supplier chain that aims for continuous quality control throughout all stages of the process. This helps improve communication, reduce gaps, define specifications, and facilitate feedback to more easily identify and address problems. It also discusses supply chain management and concepts like just-in-time manufacturing and lean manufacturing that focus on eliminating waste.
Production planning and control (PPC) involves coordinating activities like material control, process planning, and scheduling to systematically plan production. The objectives of PPC include meeting production targets with available resources, providing the right quality and quantity of products, and coordinating departments. PPC functions include material control, process planning, scheduling, dispatching work, and following up on production. There are different types of production systems like job shops, mass production, and batch production. Aggregate production planning coordinates with sales and marketing. Capacity planning matches resources to demand. Master production schedules convert aggregate plans into specific product schedules. Material requirements planning determines material needs. Manufacturing resource planning integrates all resource planning functions. Enterprise resource planning (ERP)
Operations management refers to administering business practices to maximize efficiency and profitability. It involves converting materials and labor into goods and services. The operations function creates and delivers products and services while evaluating quality, quantity, costs and fulfilling customer needs. Mass production and flexible production are two key production methods used. Production managers oversee resources to transform inputs into finished outputs through planning, implementing, and controlling production processes.
Just-in-time (JIT) aims to avoid holding buffer stocks by having supplies arrive as needed in production and finished goods delivered to customers as soon as they are completed. JIT requires excellent supplier relationships, multi-skilled and flexible production staff and equipment, accurate demand forecasting, and quality as a priority. The advantages of JIT are reduced inventory costs and stock holding, less outdated stock, and quicker response to demand. However, disruptions to supplies or transportation can delay production, delivery costs increase, and order administration costs may rise.
This document provides a summary of key lessons and concepts from a course on supply chain and operations management. It covers topics such as core competencies, order qualifiers and winners, types of manufacturing processes, optimization of operations, process variation, supply chain management, lean principles, production planning, and purchasing best practices. The document is intended as a "cheat sheet" for the author to reference important concepts from the course in current and future roles.
Sunil thawani bpr winning edge by osama hanafiOsama Hanafi
This document summarizes the reengineering of an oil refinery's procurement process in India. It describes how the refinery previously had large inventories and issues managing them. A cross-functional team used process mapping and analysis to identify issues like poor planning and excessive bureaucracy. They established stretch targets to reduce costs, inventory, and lead times. The team generated radical ideas and redesigned the process with fewer steps and greater computerization. Implementation barriers were addressed through communication and management support. The reengineered process achieved significant benefits and savings for the refinery.
This document provides an overview of lean management principles and concepts. It discusses the origins and philosophy of lean management, including key terms like value-added activities and waste elimination. Push and pull scheduling methodologies are compared. Kanban is introduced as a just-in-time production planning and control tool. Continuous improvement processes and commonly used tools like 5S, kaizen, and quality circles are outlined. Organizational challenges to implementing lean management like cultural resistance and the importance of top management support are also highlighted.
This document discusses process selection and facility layout. It begins by defining process selection as deciding how production will be organized in terms of capacity planning, facility layout, equipment, and work design. It then describes the key aspects and types of process strategies such as capital intensity, flexibility, design, volume, and technology. The main process types are defined as job shop, batch, repetitive/assembly line, continuous, and projects. Product-process matrices and examples of different industries are provided. The functions affected by process choice and examples of production life cycles are summarized. The document concludes by outlining objectives for facility layout design and describing basic layout types including product, process, and fixed-position layouts.
The document discusses various topics related to inventory management, lean production systems, just-in-time manufacturing, material requirements planning, and total quality management in the context of management accounting. It provides details on calculating economic order quantity and describes the differences between traditional push production systems and lean pull systems. Benefits of JIT include reduced inventory costs and increased throughput while drawbacks include vulnerability to supply chain disruptions. MRP is used to ensure the right materials are available at the right time. Activity-based management focuses on analyzing and assigning costs to activities rather than products or departments. Total quality management aims to minimize costs through continuous quality improvement and customer satisfaction.
Operations management deals with managing the transformation of inputs into outputs through production systems. It involves decisions related to capacity, facilities, workflow, quality, and production systems. Operations management has shifted focus from cost reduction to value creation. Key decisions include selecting production systems, product and process design, technology selection, and resource allocation. Developing an effective operations strategy is important to support the organization's overall corporate strategy through competitive priorities like cost, quality, time, and flexibility.
The document discusses how lean production techniques can be enhanced through the use of information technology (IT). It covers how IT has been applied to areas like production planning, computer-aided production management systems, enterprise resource planning, and advanced plant maintenance to support lean practices. The document also discusses internal and external IT integration, and how "pull" systems can help reduce lead times when order information is transmitted through the supply chain using IT.
The document discusses how lean production techniques can be enhanced through the use of information technology (IT). It covers how IT has been applied in areas like production planning, computer-aided production management systems, enterprise resource planning, and advanced plant maintenance to support lean practices. The document also discusses pull and push systems and how internal and external IT integration helps facilitate lean goals like reducing lot sizes and lead times.
Know about Just-In-Time and Lean manufacturing system. Find benefits and difference between JIT and Lean Manufacturing by Nilesh Arora, a founder of AddValue Consulting Inc.
This document provides an introduction to Lean principles, methodology, tools and terminology. It discusses what Lean is, its history and key principles. Lean is a way to pursue value and eliminate waste from daily processes. This results in lower costs, reduced cycle times, fewer defects, improved customer satisfaction and employee morale. The document outlines various Lean concepts and tools, including the eight wastes, 5S, visual management, Kaizen (continuous improvement), standard work and mistake-proofing. It emphasizes identifying value, mapping value streams, establishing flow and pull, and seeking perfection through eliminating waste.
Four important topics where IT is used are:
Lean reduction
Production logistics
Computer-aided production management systems
Advanced plant maintenance
are studied.
Implementation of Business Process Reengineering in Thermax Ltd.Pramod Patil
Implementation of Business Process Reengineering in Thermax Ltd. to achieve dramatic improvements in critical, contemporary measures of performance such as cost, quality, service and speed by the fundamental rethinking and radical redesign of business processes
This document provides an overview of business process reengineering (BPR). It discusses BPR as fundamentally rethinking and redesigning processes to dramatically improve performance metrics like cost, quality and speed. Six key principles of BPR are outlined, along with the typical steps of selecting processes and teams, understanding the current process, developing a new vision, identifying an action plan, and executing that plan. Phases of a BPR project and examples of organizations that have implemented BPR are also summarized.
Lean manufacturing is a way to eliminate waste and improve efficiency. It focuses on minimizing muda, or waste, including excess inventory, unnecessary motion, defects, and overproduction. Lean originated from the Toyota Production System, which aimed to reduce costs through practices like just-in-time production and continuous improvement. The key aspects of lean are identifying value-added steps and removing waste, ensuring smooth workflow, using pull systems between processes, and engaging employees in continuous improvement.
Ch8 controlling class 12 business studiesPriyanka Rao
Controlling ensures that organizational activities are performed according to plans and resources are used efficiently to achieve goals. The controlling process involves setting standards, measuring actual performance, comparing to standards, analyzing deviations, and taking corrective actions. Traditional controlling techniques include personal observation, statistical reports, break-even analysis, and budget control. Modern techniques include return on investment, ratio analysis, responsibility accounting, management information systems, PERT/CPM, and management audits. Controlling is an essential function for accomplishing organizational goals, evaluating standards, and motivating employees.
Thinking of getting a dog? Be aware that breeds like Pit Bulls, Rottweilers, and German Shepherds can be loyal and dangerous. Proper training and socialization are crucial to preventing aggressive behaviors. Ensure safety by understanding their needs and always supervising interactions. Stay safe, and enjoy your furry friends!
Exploiting Artificial Intelligence for Empowering Researchers and Faculty, In...Dr. Vinod Kumar Kanvaria
Exploiting Artificial Intelligence for Empowering Researchers and Faculty,
International FDP on Fundamentals of Research in Social Sciences
at Integral University, Lucknow, 06.06.2024
By Dr. Vinod Kumar Kanvaria
This slide is special for master students (MIBS & MIFB) in UUM. Also useful for readers who are interested in the topic of contemporary Islamic banking.
Executive Directors Chat Leveraging AI for Diversity, Equity, and InclusionTechSoup
Let’s explore the intersection of technology and equity in the final session of our DEI series. Discover how AI tools, like ChatGPT, can be used to support and enhance your nonprofit's DEI initiatives. Participants will gain insights into practical AI applications and get tips for leveraging technology to advance their DEI goals.
This presentation was provided by Steph Pollock of The American Psychological Association’s Journals Program, and Damita Snow, of The American Society of Civil Engineers (ASCE), for the initial session of NISO's 2024 Training Series "DEIA in the Scholarly Landscape." Session One: 'Setting Expectations: a DEIA Primer,' was held June 6, 2024.
it describes the bony anatomy including the femoral head , acetabulum, labrum . also discusses the capsule , ligaments . muscle that act on the hip joint and the range of motion are outlined. factors affecting hip joint stability and weight transmission through the joint are summarized.
Assessment and Planning in Educational technology.pptxKavitha Krishnan
In an education system, it is understood that assessment is only for the students, but on the other hand, the Assessment of teachers is also an important aspect of the education system that ensures teachers are providing high-quality instruction to students. The assessment process can be used to provide feedback and support for professional development, to inform decisions about teacher retention or promotion, or to evaluate teacher effectiveness for accountability purposes.
A workshop hosted by the South African Journal of Science aimed at postgraduate students and early career researchers with little or no experience in writing and publishing journal articles.
Introduction to AI for Nonprofits with Tapp NetworkTechSoup
Dive into the world of AI! Experts Jon Hill and Tareq Monaur will guide you through AI's role in enhancing nonprofit websites and basic marketing strategies, making it easy to understand and apply.
2. • Stock turnover low (1.2 per annum)
• High inventory holding cost
• High facility cost
• Working capital not efficient/ not fully
utilised.
3. • Implement new system such as Just-in-time
(JIT)
Reduce storage cost
Reduce facility cost
• Implement total quality control (TQM)
prevent default goods