A Report
on
Material Costing & Cost Reduction
In
BISLERI INTERNATIONAL PVT. LTD.
Submitted By –
Shakshi panwar
MBA 3rd sem
Submitted To –
Mrs. Smriti sharma
Company Profile
• Bisleri, an Italian mineral water company created by Bisleri
feliece , was launched in India in the year 1965 .
• Mr. Ramesh Chauhan is the current M.D of Bisleri
international pvt. Ltd.
• Head quarter – Mumbai.
• Current turnover of Bisleri – 250 crores .
• The slogan of Bisleri is – “The sweet taste of purity”.
• Brand color – blue
• Mission- have world class quality, at the lowest production
and distribution cost.
• Vision- the dominant player in the branded water business
where the second player is less than 20% of our business.
• Bisleri Powered by 17 owned plants, 33 co-packers, 11
franchisees and a wide distribution India ,bisleri is at the
center of the aqua green revolution.
• Bisleri use ERP software for all the material received and
issued .
• FIFO method is used by bisleri for costing of material .
• Bisleri is launching a cold drink after 23 years .
• PET used for filling bottles. Pet is safe for storing water.
Products are as follows –
• Bisleri mineral added mountain
water
• Urzaa an energy drink
• Bisleri Soda
• Vedica mineral water
• The report title “Material costing & cost reduction”
deals with optimum utilization of material with the
resources available in the company.
• This project report explains - to identify cost drivers,
manage vendor selection. material is the main component in
manufacturing project .
• PROJECT Objective - The purpose of the project is to
study in the different areas of cost reduction.
Material costing :
• The material costs form probably the highest proportion
of the total cost.
• The term material is a very broad term and could include:
Direct material
Indirect material
• To maintain a proper availability of raw material there is a
need for a proper material management .
• The percentages of costing may differ from industry to
industry, but for the manufacturing sector material costs are
of greatest significance .
• In accounting terms, material costing involves the
determination of the cost of material acquired, the cost of
material issued and the cost of the inventory .
• The raw materials include-
Preform , caps, cartons, handles , tapes, labels, holosleves ,
glue.
Material costing = Direct material + Direct labor + Factory overhead
Cost reduction :
• Cost reduction is a planned positive approach to reduce
expenditure incurred.
Cost reduction in following critical areas are-
• By Design
• By fully utilization in factory layout and equipment.
• By changing and improving the plant and machinery in
the production plant.
• By proper utilization in utility services.
• By proper investing of funds.
• By timely availability of the resources.
FINDINGS AND RECCOMENDATION
According to my investigation, the major areas of
weakness are :
• Reduction the labor cost
• Revising the prices of amount and selection of vendor.
• Reducing prepayments and perhaps increasing
inventory levels.
• Lack of planning
• Problem of funds
• All the work done here through ERP.
• The FIFO method is used by the company.
• Warehouse problem
• High freight cost
• Need for procurement savings in manufacturing of a
product because in some cases losses are coming and it is
one of the main part & plays an important role in a
manufacturing company.
• Careful designs and arrangements of storerooms can result
in significant cost savings.
• Price restructuring should be carried out.
• It is recommended for the opportunity buying which is help
in purchasing of raw material has a seasonal cycle of prices
as they peak and fall in intervals. Hence we can book
maximum amount of our requirement when prices are low.
• Use of perpetual inventory method instead of physical
counting is recommended.
• The good planning should be to order in just the right
quantities so that the situation of over-stocking or under-
stocking is avoided.
CONCLUSION
• Control over materials is very necessary to assure a steady
supply of each item of material. Materials represent nearly
65-70% of the costs of production .
• cost reduction is an effective tool that can be responsive to a
company’s need.
• Importance of cost reduction strategies never changes.
• material management is very necessary and the main aim of
material management should be to get right quality of a
product; to get right quantities of supply; and to get right
time with the reasonable price.
material costing & cost reduction ppt

material costing & cost reduction ppt

  • 1.
    A Report on Material Costing& Cost Reduction In BISLERI INTERNATIONAL PVT. LTD. Submitted By – Shakshi panwar MBA 3rd sem Submitted To – Mrs. Smriti sharma
  • 3.
    Company Profile • Bisleri,an Italian mineral water company created by Bisleri feliece , was launched in India in the year 1965 . • Mr. Ramesh Chauhan is the current M.D of Bisleri international pvt. Ltd. • Head quarter – Mumbai. • Current turnover of Bisleri – 250 crores . • The slogan of Bisleri is – “The sweet taste of purity”. • Brand color – blue
  • 4.
    • Mission- haveworld class quality, at the lowest production and distribution cost. • Vision- the dominant player in the branded water business where the second player is less than 20% of our business. • Bisleri Powered by 17 owned plants, 33 co-packers, 11 franchisees and a wide distribution India ,bisleri is at the center of the aqua green revolution. • Bisleri use ERP software for all the material received and issued . • FIFO method is used by bisleri for costing of material . • Bisleri is launching a cold drink after 23 years . • PET used for filling bottles. Pet is safe for storing water.
  • 5.
    Products are asfollows – • Bisleri mineral added mountain water • Urzaa an energy drink • Bisleri Soda • Vedica mineral water
  • 7.
    • The reporttitle “Material costing & cost reduction” deals with optimum utilization of material with the resources available in the company. • This project report explains - to identify cost drivers, manage vendor selection. material is the main component in manufacturing project . • PROJECT Objective - The purpose of the project is to study in the different areas of cost reduction.
  • 8.
    Material costing : •The material costs form probably the highest proportion of the total cost. • The term material is a very broad term and could include: Direct material Indirect material • To maintain a proper availability of raw material there is a need for a proper material management .
  • 9.
    • The percentagesof costing may differ from industry to industry, but for the manufacturing sector material costs are of greatest significance . • In accounting terms, material costing involves the determination of the cost of material acquired, the cost of material issued and the cost of the inventory . • The raw materials include- Preform , caps, cartons, handles , tapes, labels, holosleves , glue.
  • 10.
    Material costing =Direct material + Direct labor + Factory overhead
  • 11.
    Cost reduction : •Cost reduction is a planned positive approach to reduce expenditure incurred. Cost reduction in following critical areas are- • By Design • By fully utilization in factory layout and equipment. • By changing and improving the plant and machinery in the production plant. • By proper utilization in utility services. • By proper investing of funds. • By timely availability of the resources.
  • 12.
    FINDINGS AND RECCOMENDATION Accordingto my investigation, the major areas of weakness are : • Reduction the labor cost • Revising the prices of amount and selection of vendor. • Reducing prepayments and perhaps increasing inventory levels. • Lack of planning • Problem of funds
  • 13.
    • All thework done here through ERP. • The FIFO method is used by the company. • Warehouse problem • High freight cost • Need for procurement savings in manufacturing of a product because in some cases losses are coming and it is one of the main part & plays an important role in a manufacturing company. • Careful designs and arrangements of storerooms can result in significant cost savings.
  • 14.
    • Price restructuringshould be carried out. • It is recommended for the opportunity buying which is help in purchasing of raw material has a seasonal cycle of prices as they peak and fall in intervals. Hence we can book maximum amount of our requirement when prices are low. • Use of perpetual inventory method instead of physical counting is recommended. • The good planning should be to order in just the right quantities so that the situation of over-stocking or under- stocking is avoided.
  • 15.
    CONCLUSION • Control overmaterials is very necessary to assure a steady supply of each item of material. Materials represent nearly 65-70% of the costs of production . • cost reduction is an effective tool that can be responsive to a company’s need. • Importance of cost reduction strategies never changes. • material management is very necessary and the main aim of material management should be to get right quality of a product; to get right quantities of supply; and to get right time with the reasonable price.