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PRESENTATION ON INDUSTRIAL LED
LAMP…
SUBAJIT PARBAT (38)
SK.RABIAL (40)
DETCE
2ND YEAR
R.K.M.S.
CONTENT…
Introduction.
Manufacturing of LED DRIVER.
Manufacturing of LED ENGINE.
Quality checking process.
Conclusion.
CONCEPT OF INDUSTRIAL LED…
 LED stands for Light Emitting
Diode.
 An Industrial LED lamp is an
special type of LED lamp
which consists of many small
LEDs or group of LEDs to
create a large amount of
illumination.
DIFFERENT PARTS OF INDUSTRIAL LED…
LED
LED DRIVER
LED ENGINE
CONCEPT OF DRIVER…
 An LED DRIVER Is one kind of Switch
Mode Power Supply which helps to drive
or to run the LED lamp.
 It may consists of Switching MOSFET,
Chopper Transformer, Rectifier DIODE,
Resistor, Capacitor, Inductor etc.
 It is the main part of the circuit by the
help of which the LED can glow.
STORING OF COMPONENTS…
 All the components are stored in a
closed room which is cleaner than ICU.
 The components are stored at the
temperature of (22 to 28) degree
celsius.
 Under this condition the components
can be stored for more than 1 year.
DIFFERENT TYPES OF COMPONENTS…
MI(Manual Insertion)
• INSERTION means the action of inserting
something.
SMD(Surface Mounted Device )
• It is one kind of miniature type
component.
MANUAL INSERTION PROCEDURE…
 The large components goes to the
PREFORMING ROOM.
 Here the components are
PREFORMED…that means the leads
of the components are cut for the
soldering.
 It helps to solder the components
easily on the circuit board.
PROCESSING OF SMD COMPONENTS…
 SMD components goes to the PRINTING
ROOM.
 There are two types of machines generally
used….
SMD LOADER
PCV PRINTER
SMD MOUNTING PROCESS…
 SMD MOUNTING MACHINE is used for mounting the SMD
components on the PRINTED CIRCUIT BOARD(PCV).
VIDEO
CONCEPT OF LED ENGINE…
 It is the outer portion of
the LED lamp.
 It mainly consists of LED.
 It is driven by the LED
DRIVER circuitry.
LED HEAT SINK DIFFUSER CONNECTER
MAIN PARTS OF LED ENGINE…
SOLDERING PROCEDURE…
 All the soldering done in this
company is completely lead
free.
 Mainly Ag , Cu , Sn are used
here as soldering reagent.
Wave solderingReflow soldering
QUALITY CHECKING PROCEDURE…
X-RAY
STOCK TEST OR BURN
TEST
AOI
(Automatic Optical
Inspection)
DROP TEST
ILLUMINATION
TESTING
CCT
(Color Composite and
Temperature Testing)
A BRIEF DETAILS ABOUT THE QUALITY
CHECKING PROCEDURE…
BURN TESTX-RAY TEST AOI
CONTINUE…
DROP TESTILLUMINATION TEATINGCCT
SOME PRODUCTS MANUFACTURED IN
UMA POLYSOLUTION…
FAMILY DOWN LIGHT PHILIPS ULTIMAGREEN LIGHT LED
INDUSTRIAL SAFETY…
THE SCOPE OF LEARNING…
 The opportunity of gathering practical
knowledge.
 Many informative things behind our
conventional syllabus.
 The industrial atmosphere.
 The collaboration of the workers with in the
industry.
ACKNOWLEDGEMENT…
To the entire family of Ramakrishna
Mission Shilpamandira.
To all the working people of UMA
Poly solution for their cordial support
for their industrial visit…
THANK YOU…

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LED LAMP,INDUSTRIAL LED,PRODUCTION PROCESS OF LED,MODERN LIGHTING

  • 1. PRESENTATION ON INDUSTRIAL LED LAMP… SUBAJIT PARBAT (38) SK.RABIAL (40) DETCE 2ND YEAR R.K.M.S.
  • 2. CONTENT… Introduction. Manufacturing of LED DRIVER. Manufacturing of LED ENGINE. Quality checking process. Conclusion.
  • 3. CONCEPT OF INDUSTRIAL LED…  LED stands for Light Emitting Diode.  An Industrial LED lamp is an special type of LED lamp which consists of many small LEDs or group of LEDs to create a large amount of illumination.
  • 4. DIFFERENT PARTS OF INDUSTRIAL LED… LED LED DRIVER LED ENGINE
  • 5. CONCEPT OF DRIVER…  An LED DRIVER Is one kind of Switch Mode Power Supply which helps to drive or to run the LED lamp.  It may consists of Switching MOSFET, Chopper Transformer, Rectifier DIODE, Resistor, Capacitor, Inductor etc.  It is the main part of the circuit by the help of which the LED can glow.
  • 6. STORING OF COMPONENTS…  All the components are stored in a closed room which is cleaner than ICU.  The components are stored at the temperature of (22 to 28) degree celsius.  Under this condition the components can be stored for more than 1 year.
  • 7. DIFFERENT TYPES OF COMPONENTS… MI(Manual Insertion) • INSERTION means the action of inserting something. SMD(Surface Mounted Device ) • It is one kind of miniature type component.
  • 8. MANUAL INSERTION PROCEDURE…  The large components goes to the PREFORMING ROOM.  Here the components are PREFORMED…that means the leads of the components are cut for the soldering.  It helps to solder the components easily on the circuit board.
  • 9. PROCESSING OF SMD COMPONENTS…  SMD components goes to the PRINTING ROOM.  There are two types of machines generally used…. SMD LOADER PCV PRINTER
  • 10. SMD MOUNTING PROCESS…  SMD MOUNTING MACHINE is used for mounting the SMD components on the PRINTED CIRCUIT BOARD(PCV). VIDEO
  • 11. CONCEPT OF LED ENGINE…  It is the outer portion of the LED lamp.  It mainly consists of LED.  It is driven by the LED DRIVER circuitry.
  • 12. LED HEAT SINK DIFFUSER CONNECTER MAIN PARTS OF LED ENGINE…
  • 13. SOLDERING PROCEDURE…  All the soldering done in this company is completely lead free.  Mainly Ag , Cu , Sn are used here as soldering reagent. Wave solderingReflow soldering
  • 14. QUALITY CHECKING PROCEDURE… X-RAY STOCK TEST OR BURN TEST AOI (Automatic Optical Inspection) DROP TEST ILLUMINATION TESTING CCT (Color Composite and Temperature Testing)
  • 15. A BRIEF DETAILS ABOUT THE QUALITY CHECKING PROCEDURE… BURN TESTX-RAY TEST AOI
  • 17. SOME PRODUCTS MANUFACTURED IN UMA POLYSOLUTION… FAMILY DOWN LIGHT PHILIPS ULTIMAGREEN LIGHT LED
  • 19. THE SCOPE OF LEARNING…  The opportunity of gathering practical knowledge.  Many informative things behind our conventional syllabus.  The industrial atmosphere.  The collaboration of the workers with in the industry.
  • 20. ACKNOWLEDGEMENT… To the entire family of Ramakrishna Mission Shilpamandira. To all the working people of UMA Poly solution for their cordial support for their industrial visit…