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ILS FLP WG 13x2 30W

This document summarizes an LED lighting system by ILS. It describes the physics and benefits of LED lamps, as well as ILS LED fittings, drivers, fixtures, heat sinks, and financial and environmental comparisons to existing lighting systems. ILS uses high-quality Citizen LEDs and thermal management to provide energy efficient, long-lasting LED lighting.

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LED LAMP Physics and Basic Structure LED Benefits About Citizen ILS LED Fitting Technical Specification Actual test report of 13X2 30w (Lux level) LED DRIVER Features Specifications FIXTURE & HEAT SINK Drawing Fixture Specification datasheet Heat Sink Details COMPARISON & PAYBACK Comparison with Existing HPMV Fittings Payback Detail FINANCIAL Capital Budgeting Life cycle cost Guarantee / warranty www.ils.cc ENVIRONMENT Benefits CO2 Reduction Details LED LIGHTING SYSTEMS BY ILS
LED LAMP Physics & Basic Structure: Aluminum indium gallium phosphate ( AllnGap) and indium gallium nitride(InGaN) are the two most common LED technologies, displacing older gallium arsenide phosphide (GaAsP) LEDs. LEDs are solid state semiconductor devices that convert electrical energy directly into light. LED technology to produce brighter , more efficacious, long life, energy saver and colorful as well as white illumination LEDs has increased the tre mendous possibilities of using this LED technology into range of lighting applications. The manufacturing of LEDs uses a process know as epitaxy in which crystalline laye rs of different se miconductor material are grown on top of one another. Benefits : LED having ever highest efficiency compare to other like CFL, Mercury, incandescent, sodium lamp etc. Very low power consumption Very Long life and Less maintenance cost. No production of UV light. www.ils.cc Produce directional light- useful for directing light on specific areas rather than a diffused glow. Very low environme nt impact- due to very long life very low generation of lighting waste compared with conventional lights.
About CITIZEN CITIZEN is Japan based world No. 1 Company in Electronics. 1970 - Founded as a joint venture between the Japanese firm Citizen Watch Co., Ltd. and the U.S.'s Bulova Watch Company, Inc., with paid-in capital of 90 million yen. 1983 - Launch of CITILED chip LEDs. LED Lamp Manufacturing Plant is in Japan. Compact, lightweight, and long service life. Environmentally- friendly light source for next generation, accompanied with aesthetic design and functionality. Citizen Electronics meets customers needs by utilizing our original packaging technology and providing various products characterized by high power, high efficiency, and high color rendering. Chip on Aluminum technique (Citizen Electronics has acquired a patent for this technique) www.ils.cc
ILS LED FITTINGS: LED Fittings which technically designed by ILS is playing major roll in lamp efficiency and lamp life. Type of LED : Multichip ,latest technology, Highest Heat discharging, High Light , Bean strength. (140 lumen/ per watt) Thermal management : Unique Aluminum Heat Sink (Alu. Alloy: Lm06) as per actual requirements and datasheet of LED Lamp from Citizen. Junction Temperature : Junction Temperature ( TJ ) is critical parameter for life of LED Lamp. ILS Fittings are having TJ 80° C compare to other supplier’s fittings TJ is up to 120 ° C Case temperature : Case surface Temp= Room temp + 15°C. Heat Dispassion : The heat sink is directly mounted on fixture. Temperature Class : T6 Viewing Angle : 120° (as actually require) Lamp Life : www.ils.cc Min 90000 hrs, to Max 120000 hrs at 70% efficiency. Actual Testing Report for lamp life: Maximum tested for 34,000 Hrs with efficiency 90.3% (provided by CITIZEN)
Technical Specification: Product Code : ILS FLP WG 13x 2 30W LED FITTING COST 7000 /- LED Brand CITIZEN (Made in JAPAN) LED MODEL NO CLL030-1206A1-50KL1A1 LIGHT OUT PUT 1685 x 2 3370 LUMENS COLOUR (CCT) 5000K CRI 65 RA LED WATTAGE 13 x 2 = 26 W www.ils.cc
ACTUAL TEST REPORT OF LUX LEVEL Product Code : ILS FLP WG 13x 2 30 W Electrical INPUT VOLLATGE 238.9 INPUT AMP 0.122 P.F. 0.999 WATTS 30 LIGHT OUT PUT Mounting From Ground Level 3 Mtr 15 LUX 3 Mtr 3 Mtr 15 LUX 3 3 Mtr Mtr 3 Mtr 19 LUX 6 6 LUX 19 LUX www.ils.cc
LED DRIVER Manufacturer : SUNLIT ELECTRO CONTROLS PVT LTD Model No : BB56V730MA Features: Universal AC input / Full range Protections: Short circuit , Overload 100% full load burn-in test All using long life electrolytic capacitors Withstand 300VAC surge input for 5 second High operating temperature up to 70 Withstand 5G vibration test . High efficiency, long life and high reliability No load power consumption<1.5 Technical Specification: Input voltage range: 90V -270V Input frequency : 50/ 60 Output voltage :- 56V DC Output current :- 730MA Total harmonic distortion :- MAX 20% www.ils.cc Power factor :- 0.99
FIXTURE & HEAT SINK Drawing: 230 190 2 no's of @10mm holes on bracket STUD TYPE TERMINAL CABLE ENTRY ½” BSW HOLE FOR MOUNTING LED DRIVER HIT SINK CEMENTING 365 GASKET “ J ” HOOK ILS LED LIGHT BOROSILICATE GLASS WIRE GUARD 290 www.ils.cc
Fixture Specification Datasheet: Flameproof I, IIA & IIB As per IS:2148/04 & Group [IEC 60079-1(2001)] Weatherproof IP:65 As Per IS:12063/19817 Material Cast Aluminum alloy LM6 Finish Inside/outside Light Grey Epoxy powder coating shade no. 631 As per IS:5. Earthling 1 inside & 2 Outside earthling screws of M6 size brass screws with 2 no's plan washer. Gasket ‘ O’ Ring endless neoprene rubber gasket. Cable entries 2 Nos. ¾” BSC/ET entry from side. Wire guard M.S. wire guard (5mm wire)with white epoxy powder coating. Glass type ‘A’ Heat resistant clear toughened glass Light Fitting Suitable for 45w, 60w LED lamp with LED driver. Terminals 2 no's 3/16” stud type terminals All contacts will be wired up to terminals www.ils.cc Flameproof • Chief Controller of Explosives, Nagpur. • Central Mining Research Institutes, Dhanbad. Certification: • Director General of Mines Safety, Dhanbad.(Oil Mines) • DG FASLI, Bombay. • Beuro of Indian Standards, Bombay.
Heat Sink Details: A heat sink is a term for a component or assembly that transfers heat generated within a solid material to a fluid medium, such as air or a liquid. A heat sink is physically designed to increase the surface area in contact with the cooling fluid surrounding it, such as the air. Approach air velocity, choice of material, fin (or other protrusion)design and surface treatment are some of the design factors which influence the thermal resistance, i.e. thermal performance, of a heat sink. To understand how heat sinks work, think of heat energy itself as behaving very much like an electrical current, and temperature rise as the thermal equivalent of voltage drop. We also have to introduce a property of materials and objects known as thermal resistance, which behaves in a very similar way to electrical resistance: the more heat energy .flowing. through it, the higher the temperature rise across it. All semiconductor devices have some electrical resistance, just like resistors and coils, etc. This means that when power diodes, power transistors and power MOSFETs are switching or otherwise controlling reasonable currents, they dissipate power as heat energy. www.ils.cc
COMPARISON & PAYBACK COMPARISION - LED V/S EXISTING LAMP FITTING Sr Characteristics LED HPMV (As no. (Proposed) per existing) 1 Power 30 watt 160 Watt consumption 2 Initial Cost 7000 4500 3 Running Power 908 4838 Cost- One YEAR 4 Maintenance cost- 00 1200 One Year 5 Total cost/year 908 6038 6 Lamp Efficiency 120-140 40-45 Lumen/watt Lumen/watt 7 Lamp Life 90,000 Hours 5000 Hours @ 70 % Effi. 8 Environment Very low High impact 9 Maintenance time Very low High www.ils.cc 10 Maintenance cost Very low High 11 Initial Cost High Low
PAYBACK DETAILS LED FITTING COST 7000 /- www.ils.cc
FINANCIAL www.ils.cc
LIFECYCLE COST www.ils.cc
GUARANTEE /WARRANTY GUARANTEE OF LED LAMP :- 2 YEARS GUARANTEE OF THE DRIVER :- 2 YEARS GUARANTEE OF LUMENS EFFI. :- 90% (2 YEARS) ACTUL TEST REPORT www.ils.cc www.ils.cc
ENVIRONMENT ENVIROMENT BENIFIT LED lights are a wonderful invention that has changed the way the world is lit. LED lights are four times more efficient than a regular incandescent light bulb and last 10 times as long. LED lights are considerably less expensive to operate, however are a little more expensive to purchase. LED lighting requires only one third of the energy that an incandescent bulb will use. A single 18-watt LED light can replace a 75-watt incandescent and in the lifetime of the LED light, will save 570kWh of energy. LED lighting in which even one bulb will keep one half of a ton of carbon dioxide out of the atmosphere through the lifetime of the bulb instead of using incandescent bulbs. Switching also keeps sulfur oxide and nuclear waste out of the atmosphere as well, leading to a cleaner world and one that will last much longer. By simply switching, our environment could easily revitalize itself without having to deal with the excess carbon dioxide, sulfur oxide and nuclear waste emissions that are currently being released into the atmosphere every day. CO2 REDUCTION www.ils.cc Monthly Energy Savings from kWh Reduction 46.8 Annual Energy Savings from kWh Reduction 561.6 CO2 Emissions Reduction (Lbs) 746.928
LED LIGHTING SYSTEMS BY ILS High Quality Thermal Management by unique aluminum Heat Sink. ILS LED Lamp We are Controlling TJ Much Better Junction Temperature in ILS LED Lamp is < 80° C. (Other Supplier’s light is having TJ up to 120°c ) Technically Designed high quality Fitment/ Fixture as per actual requirements of CITIZEN. Maintaining the maximum power quality. Dealing directly with customer's – No Extra marketing & Retailing cost. We can design the products as per customer requirements. 100% Technical support & tested product’s. Highest Guarantee period -2 Years ( lumens maintain 90 %, CCT, CRI ) www.ils.cc Specially concentrating on industrial products. We are Intelligent In Flameproof LED Lamps.
Please send us an email if you have any question or ask more detail information. We will respond it as soon as possible. Plot No.209/9, GEB Office Road, G.I.D.C. Ankleshwar- 393002 Gujarat , INDIA. OFFICE – 02646-220245, FAX- 02646-222713 Email :- swagatank@gmail.com, info@ils.cc Mob. No :- +91-9227882313 +91-9428886668 Have a nice day.