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         ILS FLP WG 13x3 45W
LED LAMP
    Physics and Basic Structure
     LED Benefits
    About Citizen
    ILS LED Fitting
    Technical Specification
    Actual test report of 13X3 45w (Lux level)
LED DRIVER
    Features
    Specifications
FIXTURE & HEAT SINK
    Drawing
    Fixture Specification datasheet
    Heat Sink Details
COMPARISON & PAYBACK
    Comparison with Existing HPMV Fittings
    Payback Detail
FINANCIAL
    Capital Budgeting
    Life cycle cost
    Guarantee / warranty
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ENVIRONMENT
    Benefits
    CO2 Reduction Details
LED LIGHTING SYSTEMS BY ILS
LED LAMP

Physics & Basic Structure:
Aluminum indium gallium phos phate ( AllnGap) and indium
gallium nitride(InGaN) are the two most common LED
technologies, dis placing older gallium arsenide phosphide
(GaAsP) LEDs.
LEDs are solid state semiconductor devices that convert
electrical energy directly into light.
LED technology to produce brighter , more efficacious, long
life, energy saver and colorful as well as white illumination
LEDs has increased the tre mendous possibilities of using this
LED technology into range of lighting applications.
The manufacturing of LEDs uses a process know as epitaxy
in which crystalline laye rs of different semiconductor material
are grown on top of one another.


Benefits :
LED having ever highest efficiency compare to other like CFL,
Mercury, incandescent, sodium lamp etc.
Very low power consumption
Very Long life and Less maintenance cost.
No production of UV light.
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Produce directional light- useful for directing light on specific
areas rather than a diffused glow.
Very low environme nt impact- due to very long life very low
generation of lighting waste compared with conventional
lights.
About CITIZEN

 CITIZEN is Japan based world No. 1 Company
 in Electronics.
 1970 - Founded as a joint venture between the
 Japanese firm Citizen Watch Co., Ltd. and the
 U.S.'s Bulova Watch Company, Inc., with paid-in
 capital of 90 million yen.
 1983 - Launch of CITILED chip LEDs.
 LED Lamp Manufacturing Plant is in Japan.
 Compact, lightweight, and long service life.
 Environmentally- friendly light source for next
 generation, accompanied with aesthetic design
 and functionality.
 Citizen Electronics meets customers needs by
 utilizing our original packaging technology and
 providing various products characterized by high
 power, high efficiency, and high color rendering.
 Chip on Aluminum technique (Citizen Electronics
 has acquired a patent for this technique)
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ILS LED FITTINGS:
LED Fittings which technically designed by ILS is
playing major role in lamp efficiency and lamp life.

 Type of LED :
  Multichip ,latest technology, Highest Heat
  discharging, High Light , Bean strength. (120
  lumen/ per watt)
 Thermal management :
  Unique Aluminum Heat Sink (Alu. Alloy: Lm06) as
  per actual requirements and datasheet of LED
  Lamp from Citizen.
 Junction Temperature :
  Junction Temperature ( TJ ) is critical parameter
  for life of LED Lamp. ILS Fittings are having TJ 80°
  C compare to other supplier’s fittings TJ is up to
  120 ° C
 Case temperature :
  Case surface Temp= Room temp + 15°C.
 Heat Dispassion :
   The heat sink is directly mounted on fixture.
 Temperature Class : T6
 Viewing Angle : 120° (as actually require)
 Lamp Life :
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  Min 90000 hrs, to Max 120000 hrs at 70%
  efficiency.
 Actual Testing Report for lamp life:
  Maximum tested for 34,000 Hrs with efficiency
  90.3% (provided by CITIZEN)
Technical Specification
:Product Code : ILS FLP WG 13x 3 45 W

 LED FITTING COST 9000/-


LED Brand           CITIZEN (Made in JAPAN)

LED MODEL NO        CLL030-1206A1-50KL1A1

LIGHT OUT PUT       1685 x 3 5055 LUMENS

COLOUR (CCT)        5000K

CRI                 65 RA

LED WATTAGE         13 x 3 = 39 W



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ACTUAL TEST REPORT OF
              Product Code : ILS FLP WG 13x 3 45 W

          Electrical
              INPUT VOLLATGE      243
              INPUT AMP          0.17
              P.F.               0.999
              WATTS              42

   LIGHT OUT PUT        Mounting From Ground Level

                                  3 Mtr




2 5 LUX         3 Mtr                            3 Mtr   2 5 LUX




  3                                                        3
  M                                                        M
  t                                                        t
  r                                                        r
                                  3 Mtr



2 0 LUX                           6 0 LUX                2 0 LUX
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LED DRIVER

Manufacturer :
SUNLIT ELECTRO CONTROLS P.V.T LTD
Model No : BB56V720MA
Features:
Universal AC input / Full range
Protections: Short circuit , Overload
100% full load burn-in test
All using long life electrolytic capacitors
Withstand 300VAC surge input for 5 second
High operating temperature up to 70
Withstand 5G vibration test
                     .
High efficiency, long life and high reliability
No load power consumption<1.5

 Technical Specification:
Input voltage range: 90V -270V
Input frequency : 50/ 60
Output voltage :- 56V DC
Output current :- 720MA
Total harmonic distortion :- MAX 20%
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Power factor :- 0.99
FIXTURE & HEAT SINK
     Drawing:



60                      ½” BSW HOLE FOR
                        MOUNTING


                        CABLE ENTRY


                        THREADED NIPPLE
                        ARRANGEMENT FOR EASY
                        REMOVAL OF BODY FOR
                        MAINTENANCE WITHOUT
                        DISTURBING CABLING.


     490
     mm



                        GLASS (TOUGHENED)


                        LED LAMP WITH
                        BOROSILICATE GLASS


                        WIRE GUARD
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                        CHAIN / “ J ” HOOK



                270
                mm
Fixture Specification Datasheet:

Flameproof       I, IIA & IIB As per IS:2148/04 &
Group            IS:2206
Weatherproof     IP:65 As Per IS:2147/1962
Material         Cast Aluminum alloy LM6 / C.I
Finish           Inside/outside Light Grey Epoxy
                 powder coating shade no. 631 As per
                 IS:5.
Earthing         1 inside & 2 Outside earthing screws
                 of M^ size with 2 no's plain washers.
Gasket           ‘ O’ Ring endless neoprene rubber
                 gasket.
Cable entries    2 Nos. ¾” BSC/ET entry from side.
Wire guard       M.S. wire guard (5mm wire)with
                 white epoxy powder coating.
Glass type       ‘A’ Heat resistant clear toughened
                 glass
Light Fitting    Suitable for 45w, 60w LED lamp
                 with LED driver.
Terminals        4 Way open strip type terminals
All contacts will be wired up to terminals
Flameproof       • Chief Controller of Explosives, Nagpur.
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                 • Central Mining Research Institutes, Dhanbad.
Certification:   • Director General of Mines Safety,
                   Dhanbad.(Oil Mines)
                 • DG FASLI, Bombay.
                 • Beuro of Indian Standards, Bombay.
Heat Sink Details:
A heat sink is a term for a component or assembly that
transfers heat generated within a solid material to a
fluid medium, such as air or a liquid.
 A heat sink is physically designed to increase the
surface area in contact with the cooling fluid
surrounding it, such as the air. Approach air velocity,
choice of material, fin (or other protrusion)design and
surface treatment are some of the design factors which
influence the thermal resistance, i.e. thermal
performance, of a heat sink.
 To understand how heat sinks work, think of heat
energy itself as behaving very much like an electrical
current, and temperature rise as the thermal equivalent
of voltage drop. We also have to introduce a property of
materials and objects known as thermal resistance,
which behaves in a very similar way to electrical
resistance: the more heat energy .flowing. through it,
the higher the temperature rise across it.
All semiconductor devices have some electrical
resistance, just like resistors and coils, etc. This means
that when power diodes, power transistors and power
MOSFETs are switching or otherwise
controlling reasonable currents, they dissipate power as
heat energy.
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COMPARISON & PAYBACK
COMPARISION - LED V/S EXISTING LAMP FITTING

Sr Characteristics     LED            HPMV (As
no.                    (Proposed)     per
                                      existing)
1    Power             45 watt        160 Watt
     consumption
2    Initial Cost      9000           4500
3    Running Power     1360           4838
     Cost- One YEAR
4    Maintenance cost- 0              1200
     One Year
5    Total cost/year   1360           6038
6    Lamp Efficiency   108-120        40-45
                       Lumen/watt     Lumen/watt
7    Restart Time          2 Sec      120
                                      seconds
8    Lamp Life         90,000 Hours   5000 Hours
                       @ 70 % Effi.
9    Environment       Very low       High
     impact
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10   Maintenance time Very low        High
11   Maintenance cost Very low        High
12   Initial Cost      High           Low
PAYBACK DETAILS




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FINANCIAL
LED FITTING COST 9000/-
LIFECYCLE COST




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GUARANTEE /WARRANTY

GUARANTEE OF LED LAMP :- 2 YEARS

GUARANTEE OF THE DRIVER :- 2 YEARS

GUARANTEE OF LUMENS EFFI. :- 90% (2 YEARS)

      ACTUL TEST REPORT




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ENVIRONMENT
  ENVIROMENT BENIFIT
LED lights are a wonderful invention that has changed the
way the world is lit.
LED lights are four times more efficient than a regular
incandescent light bulb and last 10 times as long.
 LED lights are considerably less expensive to operate,
however are a little more expensive to purchase.
 LED lighting requires only one third of the energy that an
    incandescent bulb will use. A single 18-watt LED light
can replace a 75-watt incandescent and in the lifetime of
the LED light, will save 570kWh of energy.
 LED lighting in which even one bulb will keep one half of a
ton of carbon dioxide out of the atmosphere through the
lifetime of the bulb instead of using incandescent bulbs.
 Switching also keeps sulfur oxide and nuclear waste out of
the atmosphere as well, leading to a cleaner world and one
that will last much longer. By simply switching, our
environment could easily revitalize itself without having to
deal with the excess carbon dioxide, sulfur oxide and
nuclear waste emissions that are currently being released
into the atmosphere every day.


CO2 REDUCTION
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 Monthly Energy Savings from kWh Reduction 41.4

Annual Energy Savings from kWh Reduction 496.8

CO2 Emissions Reduction (Lbs) 660.744
LED LIGHTING SYSTEMS BY ILS

High Quality Thermal Management by unique
aluminum Heat Sink.
ILS LED Lamp We are Controlling TJ Much
Better Junction Temperature in ILS LED Lamp is
< 80° C. (Other Supplier’s light is having TJ up to
120°c )
Technically Designed high quality Fitment/
Fixture as per actual requirements of CITIZEN.
Maintaining the maximum power quality.
Dealing directly with customer's – No Extra
marketing & Retailing cost.
We can design the products as per customer
requirements.
100% Technical support & tested product’s.
Highest Guarantee period -2 Years ( lumens
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maintain 90 %, CCT, CRI )
Specially concentrating on industrial products.
We are Intelligent In Flameproof LED Lamps.
Please send us an email if you have any
question or ask more detail information. We will
respond it as soon as possible.




Plot No.209/9, GEB Office Road, G.I.D.C. Ankleshwar- 393002
Gujarat , INDIA. OFFICE – 02646-220245, FAX- 02646-222713


Email :-
swagatank@gmail.co
m, info@ils.cc
Mob. No :-
+91-9227882313
+91-9428886668


                                       Have a nice day.