The objective of this course is to provide a basic overview of failure analysis. It will include discussion of failure mechanisms, analytical techniques and case histories
• To provide you with a clear understanding of terms used so that you can ask the right questions and interpret common observations with ease
Types of failures
Failure modes
How to conduct failure analysis
Analyze data
Failure mechanism
Prevention of Failures
Failures examples
Subject Name: Testing of Materials (TOM)
Subject code: OML751
Unit I: Introduction to Materials Testing
B.E. Mechanical Engineering
Final year, VII Semester.
Open Elective Subject
[As per Anna university syllabus; R-2017]
The objective of this course is to provide a basic overview of failure analysis. It will include discussion of failure mechanisms, analytical techniques and case histories
• To provide you with a clear understanding of terms used so that you can ask the right questions and interpret common observations with ease
Types of failures
Failure modes
How to conduct failure analysis
Analyze data
Failure mechanism
Prevention of Failures
Failures examples
Subject Name: Testing of Materials (TOM)
Subject code: OML751
Unit I: Introduction to Materials Testing
B.E. Mechanical Engineering
Final year, VII Semester.
Open Elective Subject
[As per Anna university syllabus; R-2017]
Advance NDT method are much efficient than conventional NDT methods. these methods have great amount of automation which help in understanding and comparing the data occupied by different reading. These data can be used for the future references and can be saved and stored. these Advance NDT method can test or inspect any shape such as complex shape very easily and effeciently.
General steps of the finite element methodmahesh gaikwad
General Steps used to solve FEA/ FEM Problems. Steps Involves involves dividing the body into a finite elements with associated nodes and choosing the most appropriate element type for the model.
NON DESTRUCTIVE TESTING TECHNIQUES ARE USEFUL FOR FINDING DEFECTS LIKE CRACKS,POROSITY,FLAWS,BLOWHOLES IN MATERIALS WITHOUT DESTRUCTING COMPONENT. IT IS ALSO USEFUL FOR TAKING DECISIONS RELATED TO QUALITY OF MATERIAL OR PRODUCT. Non destructive testing includes study and testing of components by various methods such as dye penetration test, eddy current test, magnetic particle test, ndt, radiography test, ultrasonic test.
This topic provides an understanding on the purposes of materials testing and deformities in certain materials. It also explains on the definition and principle on mechanical properties of materials, destructive and non-destructive tests.
Unit-II Mechanical Testing
Subject Name: OML751 Testing of Materials
Topics: Various Mechanical Tests [Hardness, Tensile, Impact, Bend, Shear, Creep & Fatigue]
B.E. Mechanical Engineering
Final Year, VII Semester, Open Elective Subject
[As per Anna University R-2017]
Testing comprise all the techniques of materials or products under different types of loadings. This way, the reliability of product to end user is assured and the process of material selection is done with a lot of ease.
Testing can be classified in two main categories depending upon destruction of products as
Destructive Testing
Non-Destructive Testing
These comprises all those techniques which are highly regulated on some standard in which specimen is broken/destructed.
Major destructive testing used these days are
Tensile Testing
Impact Testing
Burst Testing
Fatigue Testing
Creep Testing
Non-destructive testing (NDT) is a wide group of analysis techniques used in science and industry to evaluate the properties of a material, component or system without causing damage.
Another terms for NDT is NDE
Highly valuable technique that can save both money and time in product evaluation.
Accident prevention and to reduce costs
To improve product reliability
To determine acceptance to a given requirement
To quick information on repair criteria.
Visual Inspection
Acoustic Emission
Eddy Current
Liquid Penetrant
X-Ray/ Radiography
Magnetic method
Visual and optical inspection (or testing) is still a basic method for many applications. Visual inspection involves using an inspector's eyes to look for defects. The inspector may also use special tools such as magnifying glasses, mirrors, or bore scopes to gain access and more closely inspect the subject area. Visual examiners follow procedures that range from simple to very complex.
Detection and analysis of AE signals can supply valuable information regarding the origin and importance of a discontinuity in a material.
It has many industrial applications
Assessing structural integrity (Welding)
Detecting flaws
Testing for leaks (Pressure Vessel)
Monitoring weld quality
Research tool.
In a standard eddy current testing a circular coil carrying current is which generates eddy current then the presence of any flaws, will cause a change in eddy current and a corresponding change in the phase and amplitude of the measured current.
Applications:
Surface Breaking Cracks
SBC using Sliding Probes
Tube Inspection Conductivity
Heat Treat Verification
In it the defects/cracks are studied using a penetrant/dye. low surface tension fluid penetrates into clean and dry surface-breaking discontinuities. Penetrant may be applied to the test component by dipping, spraying, or brushing. After adequate penetration time has been allowed, the excess penetrant is removed and a developer is applied. The developer helps to draw penetrant out of the flaw so that an invisible indication becomes visible to the inspector. Inspection is performed under ultraviolet or white light
X-rays are just like any other kind of electromagnetic radiation. They can be produced in parcels of energy called photons, just like light.
These are used to produce image
Introduction to the non destructive testing explains the methods for evaluating and verifying many types of Materials as plastics, structures, metals, chemicals, leakage, physical properties. It's very used in the concrete engineering world and in the scientific world.
Unit-III Non Destructive Testing (NDT)
Subject Name: OML751 Testing of Materials
Topics: Various NDT tests [Visual inspection, Liquid penetrant test, Magnetic particle test, Thermography test, Radiographic test, Eddy current test, Ultrasonic test, Acoustic emission test]
B.E. Mechanical Engineering
Final Year, VII Semester, Open Elective Subject
[As per Anna University R-2017]
Product Development & Design for Additive Manufacturing (DfAM)Katie Marzocchi
Product Development & DfAM in the Dawn of Digital Transformation
Empire Group provides a glimpse into the future of product development and how an understanding of DfAM is critical to the success of PD professionals and manufacturers alike. You’ll learn some of the basic fundamentals of DfAM and see real-world design examples and optimizations from Empire Group’s Design & Engineering team.
Website: www.empiregroupusa.com
Phone: 508-222-3003
email: info@empirepd.com
Advance NDT method are much efficient than conventional NDT methods. these methods have great amount of automation which help in understanding and comparing the data occupied by different reading. These data can be used for the future references and can be saved and stored. these Advance NDT method can test or inspect any shape such as complex shape very easily and effeciently.
General steps of the finite element methodmahesh gaikwad
General Steps used to solve FEA/ FEM Problems. Steps Involves involves dividing the body into a finite elements with associated nodes and choosing the most appropriate element type for the model.
NON DESTRUCTIVE TESTING TECHNIQUES ARE USEFUL FOR FINDING DEFECTS LIKE CRACKS,POROSITY,FLAWS,BLOWHOLES IN MATERIALS WITHOUT DESTRUCTING COMPONENT. IT IS ALSO USEFUL FOR TAKING DECISIONS RELATED TO QUALITY OF MATERIAL OR PRODUCT. Non destructive testing includes study and testing of components by various methods such as dye penetration test, eddy current test, magnetic particle test, ndt, radiography test, ultrasonic test.
This topic provides an understanding on the purposes of materials testing and deformities in certain materials. It also explains on the definition and principle on mechanical properties of materials, destructive and non-destructive tests.
Unit-II Mechanical Testing
Subject Name: OML751 Testing of Materials
Topics: Various Mechanical Tests [Hardness, Tensile, Impact, Bend, Shear, Creep & Fatigue]
B.E. Mechanical Engineering
Final Year, VII Semester, Open Elective Subject
[As per Anna University R-2017]
Testing comprise all the techniques of materials or products under different types of loadings. This way, the reliability of product to end user is assured and the process of material selection is done with a lot of ease.
Testing can be classified in two main categories depending upon destruction of products as
Destructive Testing
Non-Destructive Testing
These comprises all those techniques which are highly regulated on some standard in which specimen is broken/destructed.
Major destructive testing used these days are
Tensile Testing
Impact Testing
Burst Testing
Fatigue Testing
Creep Testing
Non-destructive testing (NDT) is a wide group of analysis techniques used in science and industry to evaluate the properties of a material, component or system without causing damage.
Another terms for NDT is NDE
Highly valuable technique that can save both money and time in product evaluation.
Accident prevention and to reduce costs
To improve product reliability
To determine acceptance to a given requirement
To quick information on repair criteria.
Visual Inspection
Acoustic Emission
Eddy Current
Liquid Penetrant
X-Ray/ Radiography
Magnetic method
Visual and optical inspection (or testing) is still a basic method for many applications. Visual inspection involves using an inspector's eyes to look for defects. The inspector may also use special tools such as magnifying glasses, mirrors, or bore scopes to gain access and more closely inspect the subject area. Visual examiners follow procedures that range from simple to very complex.
Detection and analysis of AE signals can supply valuable information regarding the origin and importance of a discontinuity in a material.
It has many industrial applications
Assessing structural integrity (Welding)
Detecting flaws
Testing for leaks (Pressure Vessel)
Monitoring weld quality
Research tool.
In a standard eddy current testing a circular coil carrying current is which generates eddy current then the presence of any flaws, will cause a change in eddy current and a corresponding change in the phase and amplitude of the measured current.
Applications:
Surface Breaking Cracks
SBC using Sliding Probes
Tube Inspection Conductivity
Heat Treat Verification
In it the defects/cracks are studied using a penetrant/dye. low surface tension fluid penetrates into clean and dry surface-breaking discontinuities. Penetrant may be applied to the test component by dipping, spraying, or brushing. After adequate penetration time has been allowed, the excess penetrant is removed and a developer is applied. The developer helps to draw penetrant out of the flaw so that an invisible indication becomes visible to the inspector. Inspection is performed under ultraviolet or white light
X-rays are just like any other kind of electromagnetic radiation. They can be produced in parcels of energy called photons, just like light.
These are used to produce image
Introduction to the non destructive testing explains the methods for evaluating and verifying many types of Materials as plastics, structures, metals, chemicals, leakage, physical properties. It's very used in the concrete engineering world and in the scientific world.
Unit-III Non Destructive Testing (NDT)
Subject Name: OML751 Testing of Materials
Topics: Various NDT tests [Visual inspection, Liquid penetrant test, Magnetic particle test, Thermography test, Radiographic test, Eddy current test, Ultrasonic test, Acoustic emission test]
B.E. Mechanical Engineering
Final Year, VII Semester, Open Elective Subject
[As per Anna University R-2017]
Product Development & Design for Additive Manufacturing (DfAM)Katie Marzocchi
Product Development & DfAM in the Dawn of Digital Transformation
Empire Group provides a glimpse into the future of product development and how an understanding of DfAM is critical to the success of PD professionals and manufacturers alike. You’ll learn some of the basic fundamentals of DfAM and see real-world design examples and optimizations from Empire Group’s Design & Engineering team.
Website: www.empiregroupusa.com
Phone: 508-222-3003
email: info@empirepd.com
This event covers what regulations and standards need to be in place to ensure the safety of new aircraft in built environments and near airports. Covering how a new and novel integrated aviation system should be regulated to ensure safety looking at regulations and standards, fuels and charging and how modelling mirrors reality.
The aim of the this event is to:
Convene interested parties to enable new collaborations to form
Raise awareness of the successful applicants from Phase I
Attract non-traditional aviation companies to Future Flight
Inform on the capabilities and expertise on offer to support your Future Flight project
Future Flight is a £125m Industrial Strategy Challenge Programme seeking to demonstrate novel aviation systems to completely transform the way we move people and goods. The programme seeks to demonstration a fully integrated system in 2024 delivered by large consortia of mixed expertise.
Find out more: https://ktn-uk.co.uk/news/future-flight-workshops
An introduction to standards and standardization for nanotechnologies by Dr Peter Hatto, Chairman of BSI's Nanotechnology standards development committee
The topics covered here address the cable assembly issues that standards cause and how they are important to the various industries such as Datacomm, Industrial, Medical, and the Military.
Discussions will revolve around the most important issues that each industry addresses based on adopted standards and what impact it has on a cable assembly design.
This presentation was part of a roundtable discussion at the MEA Electric Operations Technical and Leadership Summit and gives background, history and overview of ANSI Standards.
Saudi Arabia stands as a titan in the global energy landscape, renowned for its abundant oil and gas resources. It's the largest exporter of petroleum and holds some of the world's most significant reserves. Let's delve into the top 10 oil and gas projects shaping Saudi Arabia's energy future in 2024.
Hybrid optimization of pumped hydro system and solar- Engr. Abdul-Azeez.pdffxintegritypublishin
Advancements in technology unveil a myriad of electrical and electronic breakthroughs geared towards efficiently harnessing limited resources to meet human energy demands. The optimization of hybrid solar PV panels and pumped hydro energy supply systems plays a pivotal role in utilizing natural resources effectively. This initiative not only benefits humanity but also fosters environmental sustainability. The study investigated the design optimization of these hybrid systems, focusing on understanding solar radiation patterns, identifying geographical influences on solar radiation, formulating a mathematical model for system optimization, and determining the optimal configuration of PV panels and pumped hydro storage. Through a comparative analysis approach and eight weeks of data collection, the study addressed key research questions related to solar radiation patterns and optimal system design. The findings highlighted regions with heightened solar radiation levels, showcasing substantial potential for power generation and emphasizing the system's efficiency. Optimizing system design significantly boosted power generation, promoted renewable energy utilization, and enhanced energy storage capacity. The study underscored the benefits of optimizing hybrid solar PV panels and pumped hydro energy supply systems for sustainable energy usage. Optimizing the design of solar PV panels and pumped hydro energy supply systems as examined across diverse climatic conditions in a developing country, not only enhances power generation but also improves the integration of renewable energy sources and boosts energy storage capacities, particularly beneficial for less economically prosperous regions. Additionally, the study provides valuable insights for advancing energy research in economically viable areas. Recommendations included conducting site-specific assessments, utilizing advanced modeling tools, implementing regular maintenance protocols, and enhancing communication among system components.
Final project report on grocery store management system..pdfKamal Acharya
In today’s fast-changing business environment, it’s extremely important to be able to respond to client needs in the most effective and timely manner. If your customers wish to see your business online and have instant access to your products or services.
Online Grocery Store is an e-commerce website, which retails various grocery products. This project allows viewing various products available enables registered users to purchase desired products instantly using Paytm, UPI payment processor (Instant Pay) and also can place order by using Cash on Delivery (Pay Later) option. This project provides an easy access to Administrators and Managers to view orders placed using Pay Later and Instant Pay options.
In order to develop an e-commerce website, a number of Technologies must be studied and understood. These include multi-tiered architecture, server and client-side scripting techniques, implementation technologies, programming language (such as PHP, HTML, CSS, JavaScript) and MySQL relational databases. This is a project with the objective to develop a basic website where a consumer is provided with a shopping cart website and also to know about the technologies used to develop such a website.
This document will discuss each of the underlying technologies to create and implement an e- commerce website.
Industrial Training at Shahjalal Fertilizer Company Limited (SFCL)MdTanvirMahtab2
This presentation is about the working procedure of Shahjalal Fertilizer Company Limited (SFCL). A Govt. owned Company of Bangladesh Chemical Industries Corporation under Ministry of Industries.
Water scarcity is the lack of fresh water resources to meet the standard water demand. There are two type of water scarcity. One is physical. The other is economic water scarcity.
Student information management system project report ii.pdfKamal Acharya
Our project explains about the student management. This project mainly explains the various actions related to student details. This project shows some ease in adding, editing and deleting the student details. It also provides a less time consuming process for viewing, adding, editing and deleting the marks of the students.
Immunizing Image Classifiers Against Localized Adversary Attacksgerogepatton
This paper addresses the vulnerability of deep learning models, particularly convolutional neural networks
(CNN)s, to adversarial attacks and presents a proactive training technique designed to counter them. We
introduce a novel volumization algorithm, which transforms 2D images into 3D volumetric representations.
When combined with 3D convolution and deep curriculum learning optimization (CLO), itsignificantly improves
the immunity of models against localized universal attacks by up to 40%. We evaluate our proposed approach
using contemporary CNN architectures and the modified Canadian Institute for Advanced Research (CIFAR-10
and CIFAR-100) and ImageNet Large Scale Visual Recognition Challenge (ILSVRC12) datasets, showcasing
accuracy improvements over previous techniques. The results indicate that the combination of the volumetric
input and curriculum learning holds significant promise for mitigating adversarial attacks without necessitating
adversary training.
About
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
• Remote control: Parallel or serial interface.
• Compatible with MAFI CCR system.
• Compatible with IDM8000 CCR.
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
• Easy in configuration using DIP switches.
Technical Specifications
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
Key Features
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
• Remote control: Parallel or serial interface
• Compatible with MAFI CCR system
• Copatiable with IDM8000 CCR
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
Application
• Remote control: Parallel or serial interface.
• Compatible with MAFI CCR system.
• Compatible with IDM8000 CCR.
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
• Easy in configuration using DIP switches.
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1. OML751 TESTING OF MATERIALS
OML751 TESTING OF MATERIALS
M.KARTHIKEYAN
ASSISTANT PROFESSOR
DEPARTMENT OF MECHANICAL ENGINEERING
AAA COLLEGE OF ENGINEERING & TECHNOLOGY, SIVAKASI
karthikeyan@aaacet.ac.in
2. UNIT I INTRODUCTION TO MATERIALS TESTING
1. Introduction
2. Overview of materials
3. Classification of material testing
4. Purpose of testing
5. Selection & Development of material testing
6. Testing organizations and its committee
7. Testing standards
8. Result Analysis
9. Advantages of testing.
3.
4. TESTING ORGANIZATIONS AND ITS COMMITTEE
ASTM International, formerly known as American Society for
Testing and Materials, is an international standards
organization that develops and publishes voluntary consensus
technical standards for a wide range of materials, products,
systems, and services.
Some 12,575 ASTM voluntary consensus standards operate globally.
A group of scientists and engineers, led by Charles Dudley, formed
ASTM in 1898 to address the frequent rail breaks affecting the fast-
growing railroad industry.
The group developed a standard for the steel used to fabricate rails.
ASTM International has offices in Belgium, Canada, China, Peru,
and Washington, D.C.
5. ASTM International predates other standards organizations such
as the
1. BSI (1901), British Standards Institution
2. IEC (1906), International Electrotechnical Commission
3. DIN (1917), German Institute for Standardization
4. ANSI (1918), American National Standards Institute
5. AFNOR (1926), French Standardization Association
6. ISO (1947). International Organization for Standardization
6. BSI (1901), British Standards Institution
BS 12 Specification for Portland Cement
BS 37 Specification for Electricity Meters
BS 49 Specification for Ammeters and Voltmeters
BS 56 Definitions of Yield Point and Elastic Limit
BS 499 Welding terms and symbols.
7. IEC (1906), International Electrotechnical Commission
IEC prepares and publishes international standards for
all electrical, electronic and related technologies – collectively
known as "electrotechnology".
IEC standards cover a vast range of technologies from power
generation, transmission and distribution to home appliances
and office equipment, semiconductors, fibre optics,
batteries, solar energy, nanotechnology and marine energy as
well as many others.
All electrotechnologies are covered by IEC Standards, including
electronics, magnetics
and electromagnetics, electroacoustics, multimedia, telecommu
nication and medical technology.
8. DIN (1917), German Institute for Standardization
DIN 476: international paper sizes (now ISO 216 or DIN
EN ISO 216)
DIN 1451: typeface used by German railways and
on traffic signs
9. ANSI (1918), American National Standards
Institute
The programming language COBOL had ANSI standards in
1968, 1974, and 1985.
The original standard implementation of
the C programming language was standardized as ANSI
X3.159-1989, becoming the well-known ANSI C.
10. AFNOR (1926), French Standardization
Association
The AFNOR Group develops its international standardization
activities, information provision, certification and training
through a network of key partners in France who are members
of the association. They are:
ACTIA (Association of Technical Cooperation for the
food industry)
ADEME (French Agency for Environment and Energy
Management)
ADEPT (Association for the development of international trade
in food products and techniques)
CSTB (Scientific and Technical Center for Construction)
CTI (Center Network industrial technology)
11. ISO (1947). International Organization for
Standardization
ISO is a voluntary organization whose members are recognized
authorities on standards, each one representing one country.
A council with a rotating membership of 20 member bodies
provides guidance and governance, including setting the annual
budget of the central secretariat.
The technical management board is responsible for more than
250 technical committees, who develop the ISO standards
ISO/IEC Guide 65:1996 General requirements for bodies
operating product certification
ISO/PAS 11154:2006 Road vehicles — Roof load carriers
12. OTHERS
U.S. military specifications (MIL-SPEC)
American Society of Mechanical Engineers (ASME)
American Welding Society (AWS)
Original equipment manufacturers (OEMs)
American Association for Laboratory Accreditation (A2LA)
National Aerospace and Defense Contractor (NADCAP)
National Voluntary Laboratory Accreditation Program (NVLAP)
Nationally Recognized Testing Laboratory (NRTL) certification