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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 07 Issue: 04 | Apr 2020 www.irjet.net p-ISSN: 2395-0072
© 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 209
Study of Bioreactors for Biological Treatment of Wastewater
Sumedh Agray1, Saurabh Joshi2, Shivam Tarone3, Rohit Jawade4, Sumeet Nande5, Assistant
Professor Sonali Patil6
(1-5)B.E. Students, Department of Civil Engineering, G. H. Raisoni Academy of Engineering & Technology, Nagpur,
Maharashtra, India
6Assistant Professor, Department of Civil Engineering, G. H. Raisoni Academy of Engineering & Technology,
Nagpur, Maharashtra, India
---------------------------------------------------------------------***----------------------------------------------------------------------
Abstract - Biological Treatment of Wastewater is a
secondary process of wastewater treatment which involves
removal of contaminants from wastewater with the help of
microorganisms like bacteria. Bacteria requires a surface to
latch onto in order to carry out the decomposition of the
contaminants, so as to expand the surface area for the
bacteria, bioreactors are used. Bioreactors are materials
which have a positive charge which attract the bacteria
having a negative charge. The present condition of India is
such that it is generating huge amounts of wastewater which
needs to be treated at economical rate, for this purpose an
economic and easily available bioreactor is required. This
study presents a comparative approach between two
biological treatment technologies i.e. Moving Bed Bioreactor
(MBBR) and Bio-chord to evaluate the efficiency and to
compare them with each other resulting in selection of the
most economical and efficient bioreactor for the biological
treatment process. This pilot study was conducted at
Mankapur STP situated at Pilli River, Koradi Road, Mankapur,
Nagpur. A 1600 litres per day capacity wastewater treatment
plant was built at site, from which influent and effluent
parameters were tested. The conclusionofthesetestshelped in
determining the most economical and efficient bioreactor for
implementation purposes.
Key Words: Biological Treatment, Wastewater,
BiochemicalOxygen Demand,Chemical Oxygen Demand,
Total Suspended Solids, Bioreactor, MBBR, Biocord
1. INTRODUCTION
India’s population is deeply vulnerable to changes in water
supply. Climate change related effects on the monsoon are
having, and will continue to have, huge implications on
agriculture, which makes India even more vulnerable as
more than 60% of country’s population relying on
agriculture for livelihood and nearly two-thirds of the
cultivated land is rain-fed. At the same time the government
has launched ambitious programs such as the ‘Smart City
Mission’ and the ‘Make in India’ campaign which need to be
reviewed from water and environment lens. (India Water
Portal, 2019) (thethirdpole.net, n.d.)
Especially in urban areas water resources are under
significant pressure due to high water demand and complex
consumption patterns within a small but highly-densely
populated areas. Currently, we are meeting the demands of
most of the cities by transporting water from hundreds of
kilometres. This is both inefficient and energy intensive. A
local level solution is thus essential for sustainable water
management. Practices such as reuse of treated wastewater
would be of immense significance in achieving water
security. (ENACTUS+, n.d.)
Practically 80% of water supply streams once more into the
biological system as wastewater. This can be a basic
ecological and wellbeing risk if not treated appropriatelyyet
its legitimate administration could help the water
administrators in satisfying the city's water need. As of now,
India has the ability to treat roughly 37% of its wastewater,
or 22,963 million liters for every day (MLD),againsta dayby
day sewage age of around 61,754 MLD as indicated by the
2015 report of the Central Pollution Control Board. (Bhavin,
Bali, Biswas, Tabiyar, & Zaveri, 2018) (thethirdpole.net,n.d.)
The wastewater treatment plant setup primarily for
determining best bioreactor is located at STP Mankapur
having a capacity of 1600 Litres/day. The source oftheplant
is Pilli River which flows through the outskirts of Nagpur
City and confluences with Nag River near Pawangaon.
1.1 Biological Wastewater treatment
The Biological wastewater treatment is a procedure that
appears to be straightforward superficially since it utilizes
regular procedures to help with the deterioration of natural
substances, however truth be told, it's a complex, not totally
comprehended procedure at the convergence of science and
organic chemistry. Biological treatment depends on
microscopic organisms, nematodes, or other little living
beings to separate natural squanders utilizing typical cell
forms. Wastewater regularly containsa lot of organicmatter,
for example, garbage, waste matter, and halfway digested
foods. It might likewise contain pathogenic creatures,
overwhelming metals, and poisons. The objective of natural
wastewater treatment is to make a framework wherein the
consequences of deterioration are effectively gathered for
legitimate removal. Researchers have had the option to
control and refine both aerobic and anaerobic biological
procedures to accomplish the ideal expulsion of organic
substances from wastewater.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 07 Issue: 04 | Apr 2020 www.irjet.net p-ISSN: 2395-0072
© 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 210
1.2 Effective and Economic Treatment
Biological treatment is utilized overall since it's
compelling and more practical thannumerousmechanical or
chemical forms. The Biological wastewater treatment is
regularly an optional treatment process, used to expel any
material remaining after primary treatment. In the primary
water treatmentprocess,sedimentsorsubstancessuchasoil
are removed from the wastewater. The biological processes
used to treat wastewater include subsurface applications,
such as septic or aerobic tank disposal systems; many types
of aeration, including surface and spray aeration; activated
sludge processes; ponds and lagoons; trickling filters; and
anaerobic digestion. Developed wetlands anddifferentsorts
of filtration are additionally viewed as organic treatment
forms. (Fluence, 2020)
1.3 Advantages of Biological Treatment
• Lower operating costs compared to alternatives
• Efficient degradation and removal of organic and inorganic
compounds
• Improved adaptability to deal with a wide scope of
wastewater qualities and streams.
2. MATERIALS
2.1 Primary Materials
Types of Membrane Bioreactors:
• Moving Bed Biofilm Reactor:
According to (McQuarrie & Boltz, 2011) Moving Bed Biofilm
Reactor (MBBR)
The moving bed biofilm reactor (MBBR) can work as a
2‐(anoxic) or 3‐(aerobic) stage framework with light and
free‐moving plastic biofilm bearers. These frameworks can
be utilized for city and industrial wastewater treatment,
aquaculture, consumable water denitrification, and, in
roughing, secondary, tertiary, and side stream applications.
The framework incorporates a submerged biofilm reactor
and liquid‐solids detachment unit.
The MBBR procedure benefits incorporate the
accompanying: (1) ability to meet treatment targets like
activated sludge frameworks as for carbon‐oxidation and
nitrogen expulsion, however requires a smallertank volume
than a clarifier‐coupled activated sludge framework; (2)
biomass retention is clarifier‐independent and solids
stacking to the liquid‐solids division unit is decreased
altogether when compared with activated sludge
frameworks; (3) the Moving Bed Biofilm Reactor is a
constant flow method that doesn't need an exceptional
operational cycle for biofilm thickness, LF, control (e.g.,
biologically active filter backwashing) (McQuarrie & Boltz,
2011)
• Biocord:
Biocord is a flexible rope of polypropylene material with
number of woven rings. The Biocord contains a slight
positive charge which help the bacteria, which are negative
charge to attach on it. This substrate allows layers of
different bacteria to develop on it and mirroring the process
that occurs in nature. Biocord Reactors can also be used to
treat water bodies such as oceans, rivers, lakes. It is widely
used for municipal and industrial sources in japan. The rope
shape of Biocord helps to maximizes surface area forbiofilm
development. Biocord media can be used in anaerobic,
anoxic as well as in aerobic process. (Bishop Water
Technologies, n.d.)
2.2 Secondary Materials
• 4nos. 200 Litre Capacity Water Drums
• PVC Pipes (1.5inch diameter)
• Plumbing Fittings (Rubber Visor, Ball Valves)
• Steel stand
3. METHODOLOGY
Two pilot plant for Biocord and MBBR is assembled on the
site of 4 MLD STP at Mankapur, Koradi Road, Nagpur. It has a
total capacity of 1600 Litre/day each.
3.1 Primary Process
The wastewater collected in the 4 MLD treatment plant gets
screened from the screening and further the grit chamber
process removes the grit material. A flexible PVC Pipe was
used to transfer the wastewater from grit chamber to the 2
pilot plantsassembled on thesitethrough the siphon.Aknob
was attached to the siphon pipe to adjust the flow of
wastewater.
3.2 Secondary Process
The waste water enter the anaerobic zone followed by
aerobic zone. Biocord were placed in both zones with the
help of stand hanging vertically. The Biocord attracts the
negatively charged bacteria and breaks down the organic
matter. The retention time of 12 hours was considered for
biological treatment process, among which 6 hours was
considered for anaerobic and 6 hours for aerobic process.
Same process was adopted for MBBR in which the bio media
used was one third of the volume.
The samples are collected from the influent and effluent of
the wastewater treatment assembly. Collected samples are
analyzed for the important parameters like BOD, COD, TSS
and pH. Samples are tested as quickly as possible after its
collection. The results which are obtained after analyzing
samples from raw influent and treated effluent of the
assembly with standard parameters of Central Public Health
and Environmental Engineering Organization (CPHEEO).
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 07 Issue: 04 | Apr 2020 www.irjet.net p-ISSN: 2395-0072
© 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 211
4. OBSERVATION AND RESULTS
Samples collected during period of one month are tested in
the laboratory for four wastewater quality parametersBOD,
COD, TSS, TN and pH.
As shown in the table below the values of influent and
effluent to be discharged in inland surface water bodies are
well withing the permissible limits, hence we can say that
Biocord is an economical and efficient material tousefor the
biological treatment process.
Table -1: Observations of average wastewater quality
parameters taken at inlet and outlet (all values are in
mg/L)
PARAMETERS
MBBR BIOCORD
INLET OUTLET INLET OUTLET
BOD 60 15 60 6
COD 116 48 116 9
TSS 126 13 126 5
TN 10 3 10 2.6
pH 7.6 7.5 7.6 7.2
Table -2: Percentage removal observed
PARAMETERS MBBR BIOCORD
BOD 60% - 63% 80% - 90%
COD 50% - 60% 90% - 95%
TSS 80% - 90% 90% - 95%
TN 70% - 75% 75% - 80%
Chart -1: Bar Chart showing Comparison of Outlet
Parameters Observed (Lesser Value is a better result)
Advantages of Biocord over MBBR-
• It was seen than much higher amount of biomass was
attached on the Biocord as compared to MBBR.
• In case of Biocord it was observed that 90-95% of TSS
were removed in the anaerobic zone. Due to its higher
removal efficiency there is no need of further sludge
treatment in case of Biocord, only quarterly cleaning of the
tank needs to be done.
• It was observed that Biocord has higher surface
accumulation as compared to MBBR, thus reducing its
footprint.
5. CONCLUSION
The major concern in wastewater management is to find
an economical and efficient material which will help in the
biological treatment of wastewater. The results indicate that
Biocord is found to be the most economical and efficient
material used in the biological treatment process of
wastewater treatment. It should be replaced with high cost
materials and with materials having a low treatment
efficiency.
REFERENCES
[1] 1. Bhavin, B., Bali, A. S., Biswas, A., Tabiyar, D., &
Zaveri, R. (2018). Study and Modification of Sewage
Treatment Plant at Jaspur. International Journal for
Innovative Research in Science & Technology, 118-123.
[2] 2. Bishop Water Technologies. (n.d.). Retrieved from
https://www.environmental-
expert.com/services/biocord-reactors-191884
[3] 3. ENACTUS+. (n.d.). Retrieved from
https://plus.enactus.org/s/
[4] 4. Fluence. (2020, February 12). Retrieved from
https://www.fluencecorp.com/what-is-biological-
wastewater-treatment/
[5] India Water Portal. (2019). India Water Portal.
Retrieved from
https://www.indiawaterportal.org/topics/agriculture
[6] McQuarrie, J. P., & Boltz, J. P. (2011). Moving BedBiofilm
Reactor Technology: Process Applications, Design, and
Performance. Wiley Online Library.
[7] thethirdpole.net. (n.d.). Retrieved from
https://www.thethirdpole.net/en/

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  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 07 Issue: 04 | Apr 2020 www.irjet.net p-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 209 Study of Bioreactors for Biological Treatment of Wastewater Sumedh Agray1, Saurabh Joshi2, Shivam Tarone3, Rohit Jawade4, Sumeet Nande5, Assistant Professor Sonali Patil6 (1-5)B.E. Students, Department of Civil Engineering, G. H. Raisoni Academy of Engineering & Technology, Nagpur, Maharashtra, India 6Assistant Professor, Department of Civil Engineering, G. H. Raisoni Academy of Engineering & Technology, Nagpur, Maharashtra, India ---------------------------------------------------------------------***---------------------------------------------------------------------- Abstract - Biological Treatment of Wastewater is a secondary process of wastewater treatment which involves removal of contaminants from wastewater with the help of microorganisms like bacteria. Bacteria requires a surface to latch onto in order to carry out the decomposition of the contaminants, so as to expand the surface area for the bacteria, bioreactors are used. Bioreactors are materials which have a positive charge which attract the bacteria having a negative charge. The present condition of India is such that it is generating huge amounts of wastewater which needs to be treated at economical rate, for this purpose an economic and easily available bioreactor is required. This study presents a comparative approach between two biological treatment technologies i.e. Moving Bed Bioreactor (MBBR) and Bio-chord to evaluate the efficiency and to compare them with each other resulting in selection of the most economical and efficient bioreactor for the biological treatment process. This pilot study was conducted at Mankapur STP situated at Pilli River, Koradi Road, Mankapur, Nagpur. A 1600 litres per day capacity wastewater treatment plant was built at site, from which influent and effluent parameters were tested. The conclusionofthesetestshelped in determining the most economical and efficient bioreactor for implementation purposes. Key Words: Biological Treatment, Wastewater, BiochemicalOxygen Demand,Chemical Oxygen Demand, Total Suspended Solids, Bioreactor, MBBR, Biocord 1. INTRODUCTION India’s population is deeply vulnerable to changes in water supply. Climate change related effects on the monsoon are having, and will continue to have, huge implications on agriculture, which makes India even more vulnerable as more than 60% of country’s population relying on agriculture for livelihood and nearly two-thirds of the cultivated land is rain-fed. At the same time the government has launched ambitious programs such as the ‘Smart City Mission’ and the ‘Make in India’ campaign which need to be reviewed from water and environment lens. (India Water Portal, 2019) (thethirdpole.net, n.d.) Especially in urban areas water resources are under significant pressure due to high water demand and complex consumption patterns within a small but highly-densely populated areas. Currently, we are meeting the demands of most of the cities by transporting water from hundreds of kilometres. This is both inefficient and energy intensive. A local level solution is thus essential for sustainable water management. Practices such as reuse of treated wastewater would be of immense significance in achieving water security. (ENACTUS+, n.d.) Practically 80% of water supply streams once more into the biological system as wastewater. This can be a basic ecological and wellbeing risk if not treated appropriatelyyet its legitimate administration could help the water administrators in satisfying the city's water need. As of now, India has the ability to treat roughly 37% of its wastewater, or 22,963 million liters for every day (MLD),againsta dayby day sewage age of around 61,754 MLD as indicated by the 2015 report of the Central Pollution Control Board. (Bhavin, Bali, Biswas, Tabiyar, & Zaveri, 2018) (thethirdpole.net,n.d.) The wastewater treatment plant setup primarily for determining best bioreactor is located at STP Mankapur having a capacity of 1600 Litres/day. The source oftheplant is Pilli River which flows through the outskirts of Nagpur City and confluences with Nag River near Pawangaon. 1.1 Biological Wastewater treatment The Biological wastewater treatment is a procedure that appears to be straightforward superficially since it utilizes regular procedures to help with the deterioration of natural substances, however truth be told, it's a complex, not totally comprehended procedure at the convergence of science and organic chemistry. Biological treatment depends on microscopic organisms, nematodes, or other little living beings to separate natural squanders utilizing typical cell forms. Wastewater regularly containsa lot of organicmatter, for example, garbage, waste matter, and halfway digested foods. It might likewise contain pathogenic creatures, overwhelming metals, and poisons. The objective of natural wastewater treatment is to make a framework wherein the consequences of deterioration are effectively gathered for legitimate removal. Researchers have had the option to control and refine both aerobic and anaerobic biological procedures to accomplish the ideal expulsion of organic substances from wastewater.
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 07 Issue: 04 | Apr 2020 www.irjet.net p-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 210 1.2 Effective and Economic Treatment Biological treatment is utilized overall since it's compelling and more practical thannumerousmechanical or chemical forms. The Biological wastewater treatment is regularly an optional treatment process, used to expel any material remaining after primary treatment. In the primary water treatmentprocess,sedimentsorsubstancessuchasoil are removed from the wastewater. The biological processes used to treat wastewater include subsurface applications, such as septic or aerobic tank disposal systems; many types of aeration, including surface and spray aeration; activated sludge processes; ponds and lagoons; trickling filters; and anaerobic digestion. Developed wetlands anddifferentsorts of filtration are additionally viewed as organic treatment forms. (Fluence, 2020) 1.3 Advantages of Biological Treatment • Lower operating costs compared to alternatives • Efficient degradation and removal of organic and inorganic compounds • Improved adaptability to deal with a wide scope of wastewater qualities and streams. 2. MATERIALS 2.1 Primary Materials Types of Membrane Bioreactors: • Moving Bed Biofilm Reactor: According to (McQuarrie & Boltz, 2011) Moving Bed Biofilm Reactor (MBBR) The moving bed biofilm reactor (MBBR) can work as a 2‐(anoxic) or 3‐(aerobic) stage framework with light and free‐moving plastic biofilm bearers. These frameworks can be utilized for city and industrial wastewater treatment, aquaculture, consumable water denitrification, and, in roughing, secondary, tertiary, and side stream applications. The framework incorporates a submerged biofilm reactor and liquid‐solids detachment unit. The MBBR procedure benefits incorporate the accompanying: (1) ability to meet treatment targets like activated sludge frameworks as for carbon‐oxidation and nitrogen expulsion, however requires a smallertank volume than a clarifier‐coupled activated sludge framework; (2) biomass retention is clarifier‐independent and solids stacking to the liquid‐solids division unit is decreased altogether when compared with activated sludge frameworks; (3) the Moving Bed Biofilm Reactor is a constant flow method that doesn't need an exceptional operational cycle for biofilm thickness, LF, control (e.g., biologically active filter backwashing) (McQuarrie & Boltz, 2011) • Biocord: Biocord is a flexible rope of polypropylene material with number of woven rings. The Biocord contains a slight positive charge which help the bacteria, which are negative charge to attach on it. This substrate allows layers of different bacteria to develop on it and mirroring the process that occurs in nature. Biocord Reactors can also be used to treat water bodies such as oceans, rivers, lakes. It is widely used for municipal and industrial sources in japan. The rope shape of Biocord helps to maximizes surface area forbiofilm development. Biocord media can be used in anaerobic, anoxic as well as in aerobic process. (Bishop Water Technologies, n.d.) 2.2 Secondary Materials • 4nos. 200 Litre Capacity Water Drums • PVC Pipes (1.5inch diameter) • Plumbing Fittings (Rubber Visor, Ball Valves) • Steel stand 3. METHODOLOGY Two pilot plant for Biocord and MBBR is assembled on the site of 4 MLD STP at Mankapur, Koradi Road, Nagpur. It has a total capacity of 1600 Litre/day each. 3.1 Primary Process The wastewater collected in the 4 MLD treatment plant gets screened from the screening and further the grit chamber process removes the grit material. A flexible PVC Pipe was used to transfer the wastewater from grit chamber to the 2 pilot plantsassembled on thesitethrough the siphon.Aknob was attached to the siphon pipe to adjust the flow of wastewater. 3.2 Secondary Process The waste water enter the anaerobic zone followed by aerobic zone. Biocord were placed in both zones with the help of stand hanging vertically. The Biocord attracts the negatively charged bacteria and breaks down the organic matter. The retention time of 12 hours was considered for biological treatment process, among which 6 hours was considered for anaerobic and 6 hours for aerobic process. Same process was adopted for MBBR in which the bio media used was one third of the volume. The samples are collected from the influent and effluent of the wastewater treatment assembly. Collected samples are analyzed for the important parameters like BOD, COD, TSS and pH. Samples are tested as quickly as possible after its collection. The results which are obtained after analyzing samples from raw influent and treated effluent of the assembly with standard parameters of Central Public Health and Environmental Engineering Organization (CPHEEO).
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 07 Issue: 04 | Apr 2020 www.irjet.net p-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 211 4. OBSERVATION AND RESULTS Samples collected during period of one month are tested in the laboratory for four wastewater quality parametersBOD, COD, TSS, TN and pH. As shown in the table below the values of influent and effluent to be discharged in inland surface water bodies are well withing the permissible limits, hence we can say that Biocord is an economical and efficient material tousefor the biological treatment process. Table -1: Observations of average wastewater quality parameters taken at inlet and outlet (all values are in mg/L) PARAMETERS MBBR BIOCORD INLET OUTLET INLET OUTLET BOD 60 15 60 6 COD 116 48 116 9 TSS 126 13 126 5 TN 10 3 10 2.6 pH 7.6 7.5 7.6 7.2 Table -2: Percentage removal observed PARAMETERS MBBR BIOCORD BOD 60% - 63% 80% - 90% COD 50% - 60% 90% - 95% TSS 80% - 90% 90% - 95% TN 70% - 75% 75% - 80% Chart -1: Bar Chart showing Comparison of Outlet Parameters Observed (Lesser Value is a better result) Advantages of Biocord over MBBR- • It was seen than much higher amount of biomass was attached on the Biocord as compared to MBBR. • In case of Biocord it was observed that 90-95% of TSS were removed in the anaerobic zone. Due to its higher removal efficiency there is no need of further sludge treatment in case of Biocord, only quarterly cleaning of the tank needs to be done. • It was observed that Biocord has higher surface accumulation as compared to MBBR, thus reducing its footprint. 5. CONCLUSION The major concern in wastewater management is to find an economical and efficient material which will help in the biological treatment of wastewater. The results indicate that Biocord is found to be the most economical and efficient material used in the biological treatment process of wastewater treatment. It should be replaced with high cost materials and with materials having a low treatment efficiency. REFERENCES [1] 1. Bhavin, B., Bali, A. S., Biswas, A., Tabiyar, D., & Zaveri, R. (2018). Study and Modification of Sewage Treatment Plant at Jaspur. International Journal for Innovative Research in Science & Technology, 118-123. [2] 2. Bishop Water Technologies. (n.d.). Retrieved from https://www.environmental- expert.com/services/biocord-reactors-191884 [3] 3. ENACTUS+. (n.d.). Retrieved from https://plus.enactus.org/s/ [4] 4. Fluence. (2020, February 12). Retrieved from https://www.fluencecorp.com/what-is-biological- wastewater-treatment/ [5] India Water Portal. (2019). India Water Portal. Retrieved from https://www.indiawaterportal.org/topics/agriculture [6] McQuarrie, J. P., & Boltz, J. P. (2011). Moving BedBiofilm Reactor Technology: Process Applications, Design, and Performance. Wiley Online Library. [7] thethirdpole.net. (n.d.). Retrieved from https://www.thethirdpole.net/en/